Any and all applications for which a foreign or domestic priority claim is identified in the Application Data Sheet as filed with the present application are hereby incorporated by reference under 37 CFR 1.57.
The disclosure relates to an aero shutter for a vehicle. The vehicle may e.g. be a road vehicle, such as a car, a truck or a bus.
Aero shutters in a vehicle and in particular at or near a front face thereof, such as at a grille, can be used to adjust the air resistance to the current driving situation: The air resistance is lower when they are closed. As a result, fuel consumption is lower. With the shutters open, cooling of the engine compartment is enhanced and the A/C-system is assisted. For achieving these effects when opened, a respectively increased air resistance is accepted. Aero shutters which are configured to change between respective opened and closed state are also referred to as active aero shutters.
Typically, aero shutters comprise several vanes which are connected to each other and rotate in the same direction. The vanes are oriented either vertically or horizontally and all rotate around either a horizontal or a vertical axis. Based on the either horizontal or vertical movement of the vanes the shutter design possibilities are limited. An example can be found in WO 2014/150140 A1.
WO 2022/161621 A1 discloses an active shutter having counter rotating closing plates which are rotating in several angles.
There remains room for improvement in the design of aero shutters, e.g. in terms of the space occupied within a vehicle, in terms of degrees of freedom in design or in terms of structural complexity.
This object is solved by the subject-matter of independent claim 1. Further embodiments of this disclosure are defined in the dependent claims, in this description and in the figures.
Accordingly, an active aero shutter for a motor vehicle is disclosed, the active aero shutter comprising:
This aero shutter may also be referred to and/or may represent an active aero shutter. In particular, the aero shutter may comprise or be connectable to an actuator that is configured to move the flaps between the opened and closed state. This may e.g. be achieved by the actuator at least indirectly pushing and/or pulling the flaps so as to move according to any of the manners disclosed herein.
The opening may be provided in a frame member and/or may define a cut-out. The frame member may be or may be comprised by a cover member of the vehicle, such as a front bumper cover. The frame member may be a single-part member or a multi-part member. A shape of the opening is not limited. In one example, the opening is substantially or fully circular, but it could e.g. also be rectangular or oval or polygonal, such as octagonal or hexagonal. The circumference of the opening may bound or delimit the open area thereof. In one example, the opening has a closed circumference. Additionally or alternatively, a normal vector of the open area of the opening may extend in a forward driving direction of the vehicle.
The flaps may also be referred to and/or may be configured as blades. The flaps may each be similarly sized and/or similarly shaped. The flaps may be identical. They may be jointly movable. They may cover similarly sized sections of the opening in the closed state and/or in the opened state. The flaps may be regularly spaced about the circumference of the opening. By providing respective degrees of similarity and/or regularity, a movement mechanism for, in particular jointly, moving the flaps may be simplified.
In one example, the flaps each move in the same direction when changing between the opened and closed state. For example, the flaps may each rotate in a counter clockwise or clockwise direction about their respectively associated pivot joint. This enables tightly arranging the flaps circumferentially next to one another without obstructing each other's movements.
Additionally or alternatively, at least one flap may be movable into an area in which another flap was previously positioned. For example, when changing from the closed to the opened state, at least one flap may be moveable into and/or across an area in which another flap was previously positioned. This promotes a space-efficient operation of the aero shutter.
The flaps may be configured to, at least in the closed state, contact the circumference of the opening and/or a region of a frame member that is adjacent to the opening. This increases airtightness of the closed aero shutter. Additionally or alternatively, the flaps may contact each other at least in the closed state. For example, adjacent edges of two adjacent flaps, in particular circumferentially directly adjacent flaps, may contact one another. This improves airtightness. For example, each flap may have two adjacent flaps, in particular when viewed in a circumferential direction. Differently put, each flap may be circumferentially positioned between two other flaps. At least in the closed state, each flap may contact its two circumferentially adjacent flaps. Any contact between two flaps may occur along edges which extend along a radial direction.
For example, each flap may have a first and a second curved edge that e.g. extend along a radial direction. One of said edges may be convexly curved, whereas the other is concavely curved. The convexly curved edge may, e.g. at least in the closed state, be received in or by a concavely curved edge of an adjacent flap. The concavely curved edge may, e.g. at least in the closed state, receive a convexly curved edge of another adjacent flap. Any optional convexly curved edge of a flap may have a radius and in particular a constant radius that is defined with respect to the pivot axis. Providing curved edges according to any of the above examples ensures that the flaps can be reliably moved relative to one another when changing between the opened and closed state, while also reliably closing the opening in the closed state.
In one example, the flaps are positioned circumferentially next to one another without overlaps therebetween. This may apply both of the opened and closed state. Avoiding such overlaps limits a risk of jamming and reduces part sizes.
The pivot joint may be non-movable relative to the circumference. It may generally assume a stationary position within the aero shutter. At least a part of each flap that is coupled to the pivot joint may be non-movable along the circumference. The flaps may rotate about the pivot joint, but may generally remain within a defined angular sector and/or in a defined area of the circumference.
The pivot joint may e.g. comprise a pin-recess-connection. In this case, a pin may be provided at either the opening's circumference and/or frame member or at the flap. Said pin may be rotatably received in a recess provided in the respective other one of the flap and the opening's circumference and/or frame member. The configuration of the pivot joint is, however, not limited and may include any other suitable form of e.g. a pivot hinge or pivot bearing.
For changing between the opened and closed state, the flaps may be configured to perform a rotating motion and/or a pivoting motion. Such motions can be performed in a space-efficient manner, thus limiting the overall space requirements of the aero shutter. A rotation axis of the rotating motion of the flap may extend in parallel to the axis of rotation of the respectively associated pivot joint.
In sum, the disclosed aero shutter reliably ensures airtightness in the closed state while being marked by space-efficient movements at a limited structural complexity.
According to one example, the flaps are configured to jointly cover the entire opening when each flap assumes its closed state. This may in particular comprise covering the opening, so that it is fully obstructed and no air may pass therethrough.
In a further embodiment, the flaps are coupled to a common movement mechanism that is operable to simultaneously rotate the flaps about their pivot joints. The movement mechanism may comprise at least one movable member to which the flaps are at least indirectly coupled. The movable member may move linearly or may rotate. The movable member may be connected to an actuator, e.g. an electric motor. This actuator may be comprised by the aero shutter or may be an external part. Coupling all flaps to a common movement mechanism may help to further reduce complexity.
In one aspect, a rotation axis of each pivot joint extends at an angle to an area, such as the opened area or opening cross-section, of the opening. Generally, the opening may comprise or be defined as a two-dimensional empty area or plane. The rotation axis of each pivot joint may extend at an angle to this area, in particular at an angle of more than 20°, more than 45° and/or substantially orthogonally thereto. The smallest angle between the rotation axis and the area may be considered in these cases.
According to another example, the aero shutter comprises a first member and a second member. Both or at least one of the first and second member may be movable. In particular, the first member and the second member may be movable relative to one another. The first member may be or may be, in particular directly, connected to the frame member. The second member may contact the frame member, but may e.g. be slidable relative thereto and/or may be guided thereby when moving. The second member may be comprised by or may be connected to the movement mechanism.
Each flap may be connected to the first member via the pivot joint. Additionally or alternatively, each flap may be coupled to the second member, e.g. via a coupling member or coupling portion.
During the relative movement of the first and second member, each flap may be rotatable about the pivot joint to move between the opened and closed state. For example, the flaps may be movable in accordance with a movement of the second member. By being held at the first member via the pivot joint, a movement of the of the flaps can be accurately guided in accordance with a movement of the second member.
In another embodiment, the second member is rotatable about a rotation axis that extends at an angle to the opening, in particular to the open area thereof as e.g. formed in a frame member. For example, the rotation axis may point in a forward driving direction. The second member may be rotatable about the same rotation axis (or at least a parallel rotation axis) as the flaps and/or the pivot joints. Specifically, the second member may be rotatable in a same spatial plane or a spatial plane extending in parallel to a spatial plane in which the flaps rotate. This increases space-efficiency of the aero shutter.
For generating the rotating movement, the second member may be connected to a linearly moving member, such as a rod, of the movement mechanism. The second member may be coupled to said linearly moving member in such a manner, so as to rotate when the linearly moving member moves back and forth along its linear movement axis. The coupling may e.g. include a pin-slot-coupling and/or may generally be configured to translate the linear movement into the rotating movement. This way, the rotating movement can be generated at a limited size and/or with an actuator of the movement mechanism that is optionally positioned at significant distance from the opening.
In one example, the aero shutter comprises a number of openings that are to be opened and closed, wherein a plurality of second members (e.g. one for each opening or one for a number of said openings, e.g. half the openings) is coupled to one linearly moving member. This reduces structural complexity while increasing the number of openings that can be selectively opened and closed.
It is to be noted that the disclosed aero shutter may comprise the movement mechanism according to any of the embodiments disclosed herein. Alternatively, the aero shutter may be connected to a respective movement mechanism that is separately provided.
According to one example, the second member extends along at least a section of the opening's circumference. For example, it may fully surround said circumference and/or may comprise an opening, too, which surrounds and/or receives the opening that is to be opened and closed. The openings may be concentric to one another.
The second member may in particular be ring-shaped. In this case it may e.g. be a substantially planar member. The opening of the ring-shape may surround and/or receive the opening that is to be opened and closed.
Additionally or alternatively, the second member may comprise a cylindrical section. The cylindrical section may have a circular cross-section or circular base shape and/or may have a cross-sectional shape matching a circumferential shape of the opening that is to be opened and closed. The cylindrical section may generally be opened to both sides. For example, it may comprise and/or consist of a cylindrical wall, such as a mantle surface. A longitudinal axis of the cylindrical section, e.g. a central axis about which the cylindrical wall extends circumferentially, may extend at an angle and in particular orthogonally to the area of the opening that is to be opened and closed. Additionally or alternatively, said longitudinal axis may extend in parallel to a rotation axis of the pivot joints and/or the flaps. To ensure compactness, a length of the cylindrical section along the longitudinal axis may be less than a dimension of the cylindrical section orthogonally to said longitudinal axis, such as a diameter.
The cylindrical section may have an inner face, in particular an inner circumferential face. The coupling member may be provided at or may be connected to said inner face. The inner face may face the flaps and/or a geometric centre of the opening. At least a part of the flaps may overlap with at least a part of said inner face.
The cylindrical section may in particular be provided in connection with three-dimensionally curved flaps, such as the convex or bulging flaps disclosed herein (see below). It has been found that the cylindrical section is a space-efficient member that can accurately generate and guide the movements of the flaps.
According to a further embodiment, the first member is immovable. This way, the first member and in particular the pivot joint connected thereto may act as a type of counter bearing for the movable first member. Specifically, the flaps may transmit forces between the first and second members while being moved relative to the immovable first member. Making the first member immovable helps to accurately guide the movement of the flaps and simplifies the overall structure.
According to a further example, the coupling between the flaps and the second member includes a rotational degree of freedom and/or a linear degree of freedom. This way, the coupling may act or include a gear stage and/or a movable link that accurately translates a movement of the second member into a desired movement a respectively connected flap. This increases the degrees of freedom with respect to the design of the second member and the flaps. When the coupling is provided by way of a distinct coupling member, said coupling member may be flexibly adjusted to a given design of the second member and the flaps in order to generate the desired movements.
According to one example, the flaps are flat. This increases space-efficiency. A plane of the flaps may e.g. extend in parallel to an open area of the opening.
Alternatively, the flaps may be three-dimensionally shaped and in particular three-dimensionally curved. For example, they may be convexly curved or, put differently, may be outwardly bulging relative to the opening. For example, the flaps may be rounded and/or part-spherical. The convex or bulging shape may help to reduce aerodynamic resistance.
According to one example, the flaps comprise at least a first flap and a second flap, the first flap having a first edge facing a second edge of the second flap, wherein the first edge and the second edge are complementary curved. This may e.g. include a convex and concave curvature of said edges as previously discussed. Due to the complementary curvature, the edges may be received in one another while improving airtightness.
In a further embodiment, the aero shutter comprises a plurality of openings each having a respective plurality of flaps, wherein all flaps of all openings are coupled to a common movement mechanism. In particular, the common movement mechanism may be operable to simultaneously rotate all flaps to simultaneously cover and open each of the openings. The common movement mechanism may e.g. include at least one linearly movable member as discussed above or some other movable member to which each a respective plurality of second members are coupled. Providing a plurality of openings increases the amount of air that can be selectively taken in via the aero shutter. Using a common movement mechanism reduces the part number and structural complexity.
Embodiments of the disclosure are discussed below with respect to the attached schematic Figures. Throughout the Figures, same or corresponding features may be marked with same reference signs.
The aero shutter 10 comprises an exemplary number of six openings 14. The openings 14 are each configured as cut-outs in the frame member 12, thereby defining two-dimensional open areas through which air can flow.
In
In the depicted closed state, the flaps 16 contact one another along radially oriented curved edges 18, 20 as discussed in further detail below. Also, the flaps 16 are configured as planar members, and in particular planar blades, and extend in or at least in parallel to an open area of the opening 14.
For a left group of three openings 14 and respectively associated flaps 16, part of a movement mechanism 36 of the aero shutter 10 is shown. For a right group of three openings 14, no respective part of the movement mechanism 36 is shown, although it is present in this case as well. An axis of symmetry S is indicated in
Each flap 16 is also connected to an optional coupling member 26. These coupling members 26 act as a link for coupling the flaps 16 to a rotatable ring 30 discussed below. The coupling members 26 are pivotably connected to each flap 16 by forming a pin-recess-connection 28 as indicated for the lowermost flap 16 in
At an opposite end of said pin-recess-connection 28, the coupling members 26 comprise a coupling portion 29 for being coupled the below discussed rotatable ring 30. In the shown example, the coupling portion 29 is configured as a through-hole. Only some of said coupling portions 29 are marked with a respective reference sign in
Referring again to
The rotatable rings 30 each comprise an opening extending concentrically to the opening 14 that is to be opened and closed as well as along a circumference of said opening 14. Further, the rotatable rings 30 are rotatable about a rotation axis extending orthogonally to the image plane of
The rotatable rings 30 are coupled to a linearly displaceable member 34. This member 34 is displaceable along an axis M indicated in
The rotatable rings 30 represent second members of a common movement mechanism 36 of the aero shutter 10. The linearly displaceable member 34 (two of which are provided overall) is also comprised by said common movement mechanism 36. The frame member 12 represents a first member which, in the shown example, is stationary and relative to which each of the rotatable rings 30 (i.e. each of the second members) is movable. As explained above, each flap 36 is connected to the first member (i.e. frame member 12) via the pivot joints 22 and to a movable second member (i.e. rotatable ring 30) via the coupling members 26.
With respect of
In
When rotating the rotatable rings 30 in this manner, they exert a pushing force onto each of the coupling members 26 that are respectively coupled thereto. A direction of said pushing force is indicated in
For returning to the closed state of
With respect to the depicted first embodiment, it is also noted that each of the flaps 16 has curved outer edges 18, 20 as can best be seen in
Still further, the curvatures of the edges 18, 20 are complementary. The curvature of the convexly curved edge 18 e.g. has a constant radius with respect to a rotation axis of the pivot joint 22 of the flap 16. Still further, all flaps 16 are similarly sized and shaped, so that each comprises edges 18, 20 as discussed above.
As shown in
In
Moreover, the flaps 16 are coupled to a movable second member formed as a rotatable ring 30. In this case, the flaps 16 are coupled to an inner circumferential face of the rotatable ring 30. Generally, the rotatable ring 30 is a part-cylindrical member and in particular comprises a cylinder mantle surface having a circular cross-section. The flaps 16 are coupled to the rotatable ring 30 via coupling portions 40. These coupling portions 40 e.g. comprise a slot-pin connection as depicted. In more detail, the flaps 16 comprise an elongated slot 42 which receive a pin-like projection 44 provided at the inner circumferential face of the rotatable ring 30. Alternatively, the flaps could comprise a pin and the inner circumferential face could comprise a slot.
Similar to the first embodiment, the rotatable ring 30 is coupled to a linearly displaceable member 34 which is movable along an illustrated axis M. The linearly displaceable member 34 is comprised by a common movement mechanism 36 that is configured to move all flaps 16 and thus open and close all openings 14 simultaneously. In accordance with a movement of the linearly displaceable member 34, the ring 30 is movable in a clockwise and anticlockwise direction about a rotation axis R1. When rotated, the projections 44 exert a force against the edges of the slots 42 and thus the flaps 16, causing the letter to rotate about the pivot joints 22. This rotation results in the flaps 16 changing between their respective opened and closed states. In case of
From
| Number | Date | Country | Kind |
|---|---|---|---|
| 23211349.8 | Nov 2023 | EP | regional |