This application claims priority to Chinese Patent Application No. 202011442641.4, filed with the China National Intellectual Property Administration on Dec. 8, 2020 and entitled “VAPOR GENERATION DEVICE AND CONTROL METHOD”, which is incorporated herein by reference in its entirety.
Embodiments of this application relate to the technical field of heat-not-burn low-temperature cigarette devices, and in particular, to a vapor generation device and a control method.
Tobacco products (such as cigarettes and cigars) burn tobacco during use to produce tobacco smoke. Attempts are made to replace these tobacco-burning products by manufacturing products that release compounds without burning.
An example of this type of products is a heating device that releases compounds by heating rather than burning materials. For example, the materials may be tobacco or other non-tobacco products. These non-tobacco products may include or may not include nicotine. In an existing device, a heater that generates heat through electromagnetic induction heats tobacco products, to generate an aerosol for inhalation. In an embodiment of the related art for the above heating device, the patent No. 201580007754.2 provides an induction heating device for heating a special cigarette product through electromagnetic induction. Specifically, an induction coil and a capacitor are connected in series or in parallel to form an LC oscillation to form an alternating current, so that the coil generates an alternating magnetic field to induce the susceptor to generate heat and heat the cigarette products.
Embodiments of this application provide a vapor generation device, configured to heat a vapor generation product to generate an aerosol for inhalation, and including:
The above vapor generation device, detects a peak voltage of the oscillator during oscillation, and controls the oscillator to guide the changing current according to the peak voltage.
Further, the above circuit term “oscillator” is a circuit module that is formed by a capacitor and an inductor and that can generate a periodically changing current and voltage. The term “peak voltage” is a maximum value of the changing voltage in a period.
In a preferred implementation, the peak detection unit includes:
In a preferred implementation, the peak detection unit includes:
In a preferred implementation, the peak detection unit further includes:
In a preferred implementation, a sampling end of the operational amplifier is connected to the oscillator; and
In a preferred implementation, the oscillator is a parallel LC oscillator including the inductance coil and the capacitor connected in parallel; and
In a preferred implementation, the controller is configured to determine the optimal frequency of the parallel LC oscillator in a case that the peak voltage detected by the peak detection unit is the same as or basically close to a preset threshold voltage.
In a preferred implementation, in the pulse with a changing frequency, the frequency gradually changes in descending order.
In a preferred implementation, the oscillator is a parallel LC oscillator including the inductance coil and the capacitor connected in parallel; and
In a preferred implementation, the controller is configured to determine the optimal duty ratio of the parallel LC oscillator in a case that the peak voltage detected by the peak detection unit is the same as or basically close to a preset threshold voltage.
In a preferred implementation, in the pulse with a changing duty ratio, the duty ratio gradually changes in ascending order.
In a preferred implementation, the oscillator is a serial LC oscillator or a serial LCC oscillator including the inductance coil and the capacitor connected in series; and
In a preferred implementation, in the pulse with a changing frequency, the duty ratio is 50%, and the frequency gradually changes in descending order.
In a preferred implementation, the controller is configured to determine the resonance frequency of the oscillator in a case that the peak voltage detected by the peak detection unit is maximum.
Another embodiment of this application further provides a control method for a vapor generation device, the vapor generation device including:
In a preferred implementation, adjusting the oscillation frequency of the oscillator, so that the oscillation frequency is kept the same as or basically close to a preset frequency.
Another embodiment of this application further provides a control method for a vapor generation device, the vapor generation device including:
Another embodiment of this application further provides a control method for a vapor generation device, the vapor generation device including:
In a preferred implementation, in the pulse with a gradually changing frequency, the frequency gradually changes in descending order.
In a preferred implementation, the step of determining the peak voltage is a maximum value includes:
In a preferred implementation, the step of reducing the oscillation frequency of driving the serial LC oscillator or the serial LCC oscillator includes:
Another embodiment of this application further provides a vapor generation device, configured to heat a vapor generation product to generate an aerosol for inhalation, including:
In a preferred implementation, the duty ratio of the pulse is greater than 70%.
One or more embodiments are exemplarily described with reference to the corresponding figures in the accompanying drawings, and the descriptions are not to be construed as limiting the embodiments. Components in the accompanying drawings that have same reference numerals are represented as similar components, and unless otherwise particularly stated, the figures in the accompanying drawings are not drawn to scale.
For ease of understanding of this application, this application is described in more detail below with reference to the accompanying drawings and specific implementations.
An embodiment of this application provides a vapor generation device whose construction may refer to
According to settings used in a product, the inductance coil L may include a cylindrical inductance coil wound into a spiral shape, as shown in
In a more preferred implementation, the frequency of the alternating current supplied by the circuit 20 to the inductance coil L ranges from 80 KHz to 400 KHz; and more specifically, the frequency may be in a range of about 200 KHz to 300 KHz.
In a preferred embodiment, a direct current voltage provided by the cell 10 ranges from about 2.5 V to about 9.0 V, and the direct current provided by the cell 10 ranges from about 2.5 A to about 20 A.
In a preferred embodiment, the susceptor 30 is substantially in a shape of a pin or a blade, which is conducive to inserting into the aerosol generation product. In addition, the susceptor 30 may have a length of about 12 mm, a width of about 4 mm, and a thickness of about 0.5 mm, and may be made of stainless steel of level 430 (SS430). In an alternative embodiment, the susceptor 30 may have a length of about 12 mm, a width of about 5 mm, and a thickness of about 0.5 mm, and may be made of stainless steel of level 430 (SS430). In another variant embodiment, the susceptor 30 may also be constructed as a cylindrical or tubular shape; and a cavity for receiving the aerosol generation product A is formed at an internal space of the susceptor during use, and an aerosol for inhalation is generated by heating a periphery of the aerosol generation product A. These susceptors may also be made of stainless steel of level 420 (SS420) and alloy materials containing iron or nickel (such as permalloy).
In an embodiment shown in
In an optional implementation, the susceptor 30 is prepared by using the above susceptive material, or is obtained by forming a susceptive material coating on an outer surface of a substrate material with high temperature resistance, such as ceramic, by electroplating, deposition, or in other manners.
For a structure and basic components of the circuit 20 in a preferred implementation, refer to
A transistor switch 23 includes a switch tube Q1, and is alternately turned on and turned off, to guiding a current between the cell 10 and the parallel LC oscillator 24 to cause the parallel LC oscillator 24 to oscillate to generate the changing current flowing through the inductance coil L, so as to cause the inductance coil L to generate the changing magnetic field. Certainly, in a preferred implementation shown in
Further, in a preferred implementation, the on and off of the transistor switch 23 is controlled by a driving signal of the switch tube driver 22. Certainly, the driving signal of the switch tube driver 22 is transmitted based on a received pulse control signal in a PWM manner transmitted by an MCU controller 21.
In a preferred implementation, an on time and an off time of the switch tube Q1 are different, that is, a duty ratio during oscillation of the parallel LC oscillator 24 controlled in a PWM manner is not 50%. In other words, a process of oscillation of the parallel LC oscillator 24 is asymmetrical, so that the parallel LC oscillator 24 maintains an enough oscillation voltage to keep an intensity of the magnetic field. In a preferred implementation, a duty ratio of controlling the switch tube Q1 to be turned on in a PWM manner ranges from about 70% to 80%. Specifically,
S1: During a time period from t1 to t2: the switch tube driver 22 transmits a PWM pulse driving signal to the G electrode of the MOS tube Q1 to saturate and turn on the MOS tube. After the MOS tube is turned on, a current it flows from a positive electrode of the cell 10 through the inductance coil L, and inductive reactance of the coil does not allow a sudden change of the current, therefore, during the time period from t1 to t2, the inductance coil L is charged to form linearly increasing current i1.
S2: During a time period from t2 to t3: at a moment t2, the PWM pulse finishes, the MOS tube Q1 is turned off, also, under the action of the inductive reactance of the inductance coil L, the current cannot immediately become zero, but charges the capacitor C1 to generate a current i2 charging the capacitor C1.
Until a moment t3, the capacitor C1 is fully charged, and the current becomes zero. In this case, magnetic field energy of the inductance coil L is fully converted into electric field energy of the capacitor C1, two ends of the capacitor C1 reach a peak voltage, and a voltage formed between a D electrode/S electrode of the MOS tube Q1 is actually a sum of a peak voltage of a reverse phase pulse and an output voltage of the positive electrode of the cell 10.
S3: During a time period from t3 to t4: the capacitor C1 discharges through the inductance coil L until completion, i3 reaches a maximum value, and voltages of two ends of the capacitor C1 gradually decrease to zero. In this case, electric energy in the capacitor C1 fully converts into magnetic energy in the inductance coil L. Similarly, under the action of the inductive reactance, the current flowing through the inductance coil L gradually changes and has a flowing direction opposite to the above directions in S1 and S2; and the capacitor C1 discharges until electromotive forces at the two ends of the inductance coil L are reversed.
S4: During a time period from t4 to t5: at a moment t4, the MOS tube Q1 is turned on again, the inductance coil L and a filter capacitor C3 form a reverse current, and energy of the inductance coil L recoils to the filter capacitor C3 to form a gradually decreasing current i4 until an end of the period at a moment t5 when the current decreases to zero; and a next oscillation period starts.
It may be known from the above process, at the moment t4, a voltage between the D electrode/S electrode of the MOS tube Q1 crosses a zero point, and during oscillation of the MOS tube Q1, the moment when the voltage between the D electrode/S electrode crosses the zero point, an on/off state is switched.
Further, in
The embodiments of
By using the above hold capacitor C2 and voltage follower U3, the output of the peak voltage can be kept at any moment during oscillation, so that the MCU controller 21 can obtain or sample to detect a peak voltage of the oscillation at any moment.
In a preferred implementation shown in
Further, in a preferred implementation shown in
Specifically, in an implementation shown in
Another embodiment of this application further provides a control method for automatically detecting or adjusting a duty ratio of an oscillation frequency or a pulse control signal of a vapor generation device based on the peak detection unit 26.
S10: The MCU controller 21 transmits, in the given duty ratio, a series of pulse signals with a frequency gradually changing to the switch tube driver 22 to drive the switch tube Q1 to be turned on/off, to drive the parallel LC oscillator 24 to oscillate.
S20: During the implementation of step S10, the peak detection unit 26 measures a peak voltage of the parallel LC oscillator 24, and determines a required optimal oscillation frequency when the measured peak voltage is the same as or very close to a preset voltage threshold; and the MCU controller 21 induces, according to the determined optimal oscillation frequency, the susceptor 30 to generate heat.
In step S10, a series of pulse signals containing a frequency gradually changing are transmitted in a constant duty ratio (such as 50% or 70%) that is set, to drive the parallel LC oscillator 24 to oscillate, which is to find a relationship combination between an optimal frequency and an optimal duty ratio at a required output power in a frequency sweeping manner, and then drive, according to the optimal frequency and duty ratio, the parallel LC oscillator 24 to oscillate, to control the susceptor 30 to generate heat.
In the above preferred implementation, as a pulse signal for frequency sweeping, the frequency of the pulse signal, preferably, gradually decreases. In a case that the set duty ratio is unchanged during frequency sweeping, a greater frequency indicates a shorter period, the peak voltage of the oscillation is proportional to a total current, and the total current I is an integral of current i and time t, denoted as Σ(di/dt). Correspondingly, during frequency sweeping, the detected peak voltage changes in ascending order, which is beneficial for safely finding a frequency at a preset voltage threshold.
In addition, during implementation, a quantity of pulses included in the pulse signal for frequency sweeping is kept in a range of 5 to 50, and preferably, in a range of 5 to 10.
In a preferred implementation, during frequency sweeping, each time the peak voltage is detected, the switch tube Q2 is turned on to discharge the positive terminal of the hold capacitor C2 to zero, resetting the peak detection unit 26.
In detection comparison of operation of the circuit 20, it is basically difficult to detect that the peak voltage is exactly the same as the preset voltage threshold, and generally based on implementation experience, it is usually appropriate to determine the detection result by determining that an error between the two is less than 0.25% of the preset voltage threshold, which is basically close or very close. For example, in a case that the peak voltage of an ideal optimal oscillation efficiency is 40 V, the detected peak voltage reaches 39 V in an actual frequency sweeping test may basically be considered that an optimal frequency is found. Certainly, in another optional implementation, if during operation of the circuit 20, stabilities of components and data may have deviation, if a more accurate result can be implemented, a determining standard of the error between the two may further be reduced, for example, the error between the two is less than 0.1% of the preset voltage threshold.
S11: The MCU controller 21 transmits, in the given frequency, a series of pulse signals with a duty ratio gradually changing, to control the switch tube Q1 to be turned on/off, to drive the parallel LC oscillator 24 to oscillate; and the preset frequency may be 200 KHz, 300 KHz, 350 KHz, or the like, and certainly, the given frequency during duty ratio scanning is constant.
S21: During the implementation of step S11, a peak detection unit 26 measures a peak voltage of the parallel LC oscillator 24, when the detected peak voltage is the same as or very close to a preset voltage threshold, determines a duty ratio corresponding to the current peak voltage as an optimal duty ratio of a selected frequency, and then drives the parallel LC oscillator 24 to oscillate according to the pulse signal of the duty ratio, to induce a susceptor 30 to generate heat.
In the above implementation, as a pulse signal for scanning duty ratio, the duty ratio gradually increases. In a case that the frequency is unchanged during duty ratio scanning, a greater duty ratio indicates a corresponding longer on time of the switch tube Q1. Correspondingly, during duty ratio sweeping, the detected peak voltage changes in ascending order, which is beneficial for safely finding a frequency at a preset voltage threshold. Similarly, during detection, each time the peak voltage is detected, a switch tube Q2 is turned on to discharge a positive terminal of a hold capacitor C2 to zero, resetting a peak detection unit 26.
In a specific implementation,
The above threshold voltage of 40 V is set according to heating efficiency required by a product in an embodiment, which is obtained through experience during prototype debugging, and the value can ensure rapid temperature rise without damaging an inverter circuit and keep a margin of about 25%.
In another variant implementation, when a heating temperature or heating efficiency required by a user changes, or an aerosol generation product A requiring a different heating temperature is used, the required threshold voltage may further be adjusted, in the above manner, to perform frequency sweeping or duty ratio scanning to find a frequency or a duty ratio suitable for the required heating temperature or heating efficiency.
The above method in this application, by using the peak detection unit 26, may implement detecting the peak voltage during oscillation, and the peak voltage of oscillation and the heating efficiency are correlative, so that a suitable driving frequency or duty ratio may be found automatically based on a product or requirements.
Another embodiment of this application further provides a method for controlling a vapor generation device to automatically adapt to an oscillation frequency, referring to
S12: A peak detection unit 26 detects a peak voltage of a parallel LC oscillator 24 during oscillation.
S22: An MCU controller 21 determines, according to the detected peak voltage during oscillation, a current oscillation frequency of the parallel LC oscillator 24, and adjusts a driving frequency provided for driving the parallel LC oscillator 24, to cause the oscillation frequency to be kept the same or basically close to a required optimal frequency.
In this embodiment, the current oscillation frequency is reversely calculated by using a correlation relationship between the peak voltage detected by the peak detection unit 26 and the frequency, and then a frequency outputted through automatically adjustment is the same as or basically close to a preset oscillation frequency. During implementation, a suitable or detected object may be adapted to a serial LC oscillator.
For example,
S100: As shown in
S200: After completing the stage S100, the switch tube Q3 is kept in a turned-on state and the switch tube Q4 is kept in a turned-off state, the inductance coil L discharges in the same direction as the current i2 in
During a complete process of the stage S100 and the stage S200, a total current flowing through the inductance coil L increases from zero to a maximum in the positive direction, and then decreases to zero through discharging of the inductance coil L, and the current flowing through the inductance coil L is always in the positive direction from left to right.
S300: After completing step S200, the switch tube Q3 is turned off, and the switch tube Q4 is turned on; and the switch tube Q2 starts to be turned on, loops of a current i3 and a current i4, as shown in
The stage S300 includes both charging the capacitor C3 and discharging the capacitor C4; and when the voltage of the capacitor C3 increases to equal to the output voltage of the cell 10, and a voltage difference between two ends of the capacitor C4, the current of the inductance coil L is a resonance peak value and is maximum.
S400: After completing the stage S300, the switch tube Q2 is still kept in the turned-on state, the inductance coil L charges the capacitor C4 in an opposite direction, so that the current flowing through the inductance coil L in the negative direction gradually decreases until the current of discharging of the inductance coil L is zero.
During a complete process of step S300 and step S400, a total current flowing through the inductance coil L increases from zero to a maximum in the opposite direction, and then decreases to zero through discharging of the inductance coil L.
Therefore, during oscillation of the LCC oscillator 24a, the current flowing through the inductance coil L changes as shown in
Therefore, based on the above control process, the LCC oscillator 24a in the implementation generates inversion by using a ZCS (zero current switch) inverter topology, different from a ZVS (zero voltage switch) inverter topology of the above parallel LC oscillator 24; and the switch tube Q3 and the switch tube Q4 are configured to switch the on/off state when the current flowing through the inductance coil L is zero.
Current conversion during oscillation of the LCC oscillator 24a is controlled by a half bridge formed by the switch tube Q3 and the switch tube Q4. Certainly, based on the same implementation, a person skilled may replace or adopt a full-bridge circuit including four switch tubes to drive the LCC oscillator 24a to oscillate.
Further, referring to an embodiment shown in
In addition, from the above process, during oscillation of the serial LCC oscillator 24a, the current or the voltage is a symmetrical sine or cosine resonance curve with the duty ratio of basically constant at 50%, and the corresponding MCU controller 21 drives the switch tube Q3 and the switch tube Q4 to be turned on or turned off using a PWM pulse signal with the duty ratio of 50%. During implementation, intensity of the resonance voltage is related to and ahead of the resonance current, for example, the changes are shown in
Similarly, in the implementation shown in
The embodiment shown in
Further, the MCU controller 21 of the vapor generation device can also find a frequency that is most suitable for an output power or heating efficiency through frequency sweeping and using the detection of the above peak detection unit 26a. A specific implementation is the same as the frequency sweeping of the parallel LC oscillator 24, which is transmitting a series of pulse signals with changing frequencies to drive the LCC oscillator 24a to oscillate, and determining the resonance frequency of the LCC oscillator 24a when the detected peak voltage becomes maximum, to control, in the resonance frequency obtained by frequency sweeping, the LCC oscillator 24a to oscillate and induce the susceptor 30 to generate heat.
Certainly, during frequency sweeping of the LCC oscillator 24a, the LCC oscillator 24a is a sine resonance with the duty ratio of 50%; therefore, corresponding to the process of frequency sweeping, in a case that the driving frequency is the same as or very close to the resonance frequency of the LCC oscillator 24a, the resonance voltage can reach a maximum; in a case that the driving frequency deviates from the resonance frequency of the LCC oscillator 24a, the resonance voltage becomes smaller; and only in a case that the driving frequency is the same as or very close to the resonance frequency, the LCC oscillator 24a is basically completely resonant, and in this case, the resonance voltage can be reached; that is, when the driving frequency is greater than the resonance frequency, an obvious correspondence exists between the driving frequency and the resonance voltage.
For example,
Certainly, if the accuracy of the detected resonance frequency is required to further improved, the above operation of frequency sweeping may be continued according to a frequency change rate of 0.5 KHz between 217 KHz and 227 KHz until a frequency of a maximum peak voltage is found, which is a more accurate resonance frequency.
Based on the above, another embodiment of this application further provides a frequency sweeping method for rapidly searching for a resonance frequency through a variable step size algorithm. Referring to
S1000: Start frequency sweeping from a set initial frequency value.
S2000: Drive the LCC oscillator 24a to oscillate according to the current sweeping frequency.
S3000: Detect a peak voltage of the LCC oscillator 24a during oscillation, and perform a difference operation on the peak voltage and a previously detected peak voltage.
S4000: Determine whether a calculated difference value is a positive value; if yes, further perform step S5000; or otherwise, determine the current sweeping frequency is a resonance frequency to be found.
S5000: Determine whether the difference value is greater than a preset value; if yes, perform step S5100; or otherwise, perform step S5200.
S5100: Continue to perform frequency sweeping in a sweeping frequency reduced according to a first amplitude.
S5200: Continue to perform frequency sweeping in a sweeping frequency reduced according to a second amplitude.
The first amplitude is greater than the second amplitude, for example, the first amplitude may optionally be 5 KHz, 10 KHz, 15 KHz, 20 KHz, 22 KHz, 25 KHz, 30 KHz, or the like; and the second amplitude may be 0.5 KHz, 1 KHz, 1.5 KHz, 2 KHz, 5 KHz, or the like.
The above embodiment, by using the peak voltage detection and rapid searching algorithm, during frequency sweeping, automatically adjusts an amplitude of frequency reduction according to the difference value between the current peak voltage and the previous peak voltage; when the peak voltages of two adjacent detections become closer and to a same value, the amplitude of the sweeping frequency becomes smaller; and time can be greatly shorten in an early stage, and accuracy can be greatly improved in a later stage. Therefore, before starting heating, the resonance frequency of the LCC oscillator 24a can be rapidly and accurately obtained.
In another variant implementation, a process of oscillation of a serial LC oscillator is similar to the process of the oscillation of the LCC oscillator 24a, and a voltage/current is also a symmetrical sine or cosine resonance curve during oscillation. In addition, efficiency of the serial LC oscillator also becomes maximum during resonance. Therefore, the above frequency sweeping and peak voltage detection manner both can be used for controlling a vapor generation device with a serial LC oscillator.
It should be noted that, the specification of this application and the accompanying drawings thereof illustrate preferred embodiments of this application, but are not limited to the embodiments described in this specification, furthermore, a person of ordinary skill in the art may make improvements or modifications according to the foregoing description, and all the improvements and modifications shall fall within the protection scope of the appended claims of this application.
Number | Date | Country | Kind |
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202011442641.4 | Dec 2020 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2021/136483 | 12/8/2021 | WO |