Patent Application
20240023627
This application claims priority to Chinese Patent Application No. 202011160206.2, filed with the China National Intellectual Property Administration on Oct. 27, 2020 and entitled “AEROSOL GENERATION APPARATUS”, which is incorporated herein by reference in its entirety.
This application relates to the field of cigarette device technologies, and in particular, to an aerosol generation apparatus.
One type of aerosol generation apparatus is to heat e-liquid to generate smoke for a user to inhale, and generally includes two parts: a vaporizer and a battery assembly. The vaporizer stores the e-liquid and is arranged with a vaporization core for heating the e-liquid. The battery assembly can supply power to the vaporization core to generate high temperature to heat the e-liquid.
The patent document with the application publication No. CN103338665A discloses an electrically operated aerosol generation system. The slope of a temperature curve of a heater increases with the emptying of a liquid storage part during the 0 s to 0.2 s period of each inhalation action. Therefore, the linear characteristics of the temperature rise rate in an “empty” region between X1 and X2 inhalation can be used to measure the amount of a remaining aerosol-forming substrate in the liquid storage part. Therefore, the change of the temperature level can be determined more quickly and the risk of worsening of the aerosol characteristics can be reduced.
The problem with this method is that the temperature of the heater rises sharply between 0 s and 0.2 s of each inhalation action, and the duration of this period is very short and the temperature data fluctuates greatly. Therefore, the method of monitoring the slope of the temperature curve of the heater during this period cannot accurately determine whether the amount of the liquid storage part has decreased to the threshold.
This application provides an aerosol generation apparatus to resolve the problem of how to accurately identify the liquid loss of the aerosol generation apparatus at an appropriate time during the inhalation of the aerosol generation apparatus.
To resolve the foregoing technical problem, this application provides an aerosol generation apparatus, including:
As a specific implementation, the circuit determines whether the liquid stored in the liquid storage unit has decreased to the threshold according to a comparison result of amplitudes of the resistance change rate of the heating element and a preset resistance change rate. As an optional example, the preset time point may be predetermined according to the aerosol generation apparatus with a determined heater, for example, the preset time point is after the heating element starts for continuous heating for 600 ms. Preferably, the preset time point is after the heating element starts for continues heating for 800 ms; and further preferably, the preset time point is after the heating element starts for continuous heating for 1000 ms. For the determined heater, in a case that the liquid supply is sufficient, a heating temperature rise curve or a resistance change curve of the heater can be obtained through a test in advance, so that the resistance change rate can be calculated according to the curve, and when the resistance change rate of the heater decreases to a specific value (for example, the first resistance change rate is 1%˜30% of the resistance change rate at the initial heating), the corresponding preset time point can be determined. It can be understood that the preset time point can also be determined by a time when the resistance change rate of the heater monitored in real time during the heating period decreases to a specific value.
According to another aspect, this application provides an aerosol generation apparatus, including:
There is a large probability that the liquid loss in the aerosol generation apparatus occurs in the second half of each inhalation period (that is, the continuous heating period of the heating element), and the resistance change rate of the heating element decreases gradually during the heating period. Therefore, only after the resistance change rate of the heating element decreases to the first resistance change rate, whether the liquid supplied to the heating element is missing, that is, whether the supplied liquid decreases to the threshold, can be more advantageously and accurately determined, to avoid the generation of unexpected harmful gases and burning smell, prevent damage to health of a user, and improve the inhalation experience of the user.
The objective implementation, functional features and advantages of this application are further illustrated with reference to the accompanying drawings by using the embodiments. One or more embodiments are exemplarily described with reference to the corresponding figures in the accompanying drawings, and the descriptions do not constitute a limitation to the embodiments. Components in the accompanying drawings that have same reference numerals are represented as similar components, and unless otherwise particularly stated, the figures in the accompanying drawings are not drawn to scale.
It should be understood that the specific embodiments described herein are merely used for explaining this application but are not intended to limit this application. For ease of understanding of this application, this application is described below in more detail with reference to accompanying drawings and specific implementations. It should be noted that, when an element is expressed as “being fixed to” another element, the element may be directly on the another element, or one or more intermediate elements may exist between the element and the another element. When an element is expressed as “being connected to” another element, the element may be directly connected to the another element, or one or more intermediate elements may exist between the element and the another element. The terms “upper”, “lower”, “left”, “right”, “inner”, “outer”, and similar expressions used in this specification are merely used for an illustrative purpose.
Unless otherwise defined, meanings of all technical and scientific terms used in this specification are the same as that usually understood by a person skilled in the technical field to which this application belongs. The terms used in this specification of this application are merely intended to describe objectives of the specific implementations, and are not intended to limit this application. The term “and/or” used in this specification includes any or all combinations of one or more related listed items.
As shown in
The suction nozzle 11 is configured for a user to inhale an aerosol generated by heating.
The liquid storage unit 12 is configured to store a liquid for generating an aerosol. The liquid may be a liquid including tobacco substances containing volatile tobacco flavor components, or may be a liquid including non-tobacco substances. For example, the liquid may include water, a solvent, ethanol, a plant extract, a spice, a fragrance, or a vitamin mixture. The spice may include menthol, peppermint, green mint oil, and various fruit flavor ingredients, but is not limited thereto. The fragrance may include ingredients that can provide a variety of smells or flavors to users. The vitamin mixture may be a substance mixed with at least one of vitamin A, vitamin B, vitamin C, and vitamin E, but is not limited thereto. In addition, the liquid may include an aerosol forming agent, such as glycerol and propylene glycol.
The liquid transfer unit 13 can transfer the liquid stored in the liquid storage unit 12 to the heating element 14. For example, the liquid transfer unit 13 may be cotton fiber, ceramic fiber, or glass fiber, but is not limited thereto.
The heating element 14 is a component for heating the liquid transferred by the liquid transfer unit 13. For example, the heating element 14 may be a metal wire, a metal plate, or a ceramic heater, but is not limited thereto. In addition, the heating element 14 may be composed of a conductive heating wire such as a nickel-chromium wire, and may be arranged into a structure wound on the liquid transfer unit 13. The heating element 14 may be heated by a current supply and transfer heat to the liquid in contact with the heating element 14 to heat the liquid, to generate the aerosol. In this example, the heating element 14 is made of a material with resistance temperature coefficient characteristics, such as: stainless steel 316, titanium, nickel, or nickel-chromium alloy.
The circuit 15 can control the overall operation of the aerosol generation apparatus. Specifically, the circuit 15 not only controls the operation of the power supply 16 and the heating element 14, but also controls the operation of other elements in the aerosol generation apparatus. In addition, the circuit 15 can determine whether the aerosol generation apparatus is operable by checking the status of the components of the aerosol generation apparatus. The circuit 15 includes at least one processor. The processor may include a logic gate array, or may include a combination of a general-purpose microprocessor and a memory that stores an executable program in the microprocessor. In addition, a person skilled in the art should understand that the circuit 15 may include another type of hardware.
The power supply 16 is configured to provide power for operating the aerosol generation apparatus. For example, the power supply 16 can provide power to heat the heating element 14, and can provide power required for operating the circuit 15. In addition, the power supply 16 can provide power required for operating a sensor, a motor, and the like provided in the aerosol generation apparatus.
The power supply 16 may be, but is not limited to, a lithium iron phosphate (LiFePO4) battery. For example, the power supply 16 may be a lithium cobaltate (LiCoO2) battery or a lithium titanate battery. The power supply 16 may be a rechargeable battery or a disposable battery.
The sensor 17 is configured to detect an inhalation action of a user and generate a corresponding electrical signal, so that the circuit 15 controls the operation of the power supply 16, the heating element 14, and the like according to the electrical signal. The sensor 17 may be a common pressure sensor, a differential pressure sensor, an airflow sensor, or the like.
An air inlet hole is provided at a position at which the aerosol generation apparatus is close to the sensor 17. When the aerosol generation apparatus is inhaled, an airflow enters through the air inlet hole, flows through the sensor 17, the power supply 16, the circuit 15, the heating element 14, and the like, and then flows out through the suction nozzle 11. The dotted arrow in the figure roughly shows the airflow path.
It should be noted that,
As shown in
Ri=(VBAT−VADC2)×R1/(VADC2−VADC1)
As shown in
Specifically, when the sensor 17 detects inhalation, the processor controls connection of the switch tube Q8 through the control port OUT_CTR, then the processor obtains the voltage VAT-DET through the first voltage sampling port AT-DET, and obtains the voltage VOUT1-ADC through the second voltage sampling port OUT1-ADC, and then the resistance of the heating element 14 can be obtained through the following formula:
Ri=V
AT-DET
×R4/VOUT1-ADC−R4
Based on the resistance detection circuits in
As a preferred example, the preset time point is determined according to a corresponding time when the resistance change rate of the heating element 14 decreases from a second resistance change rate of the heating element 14 at the initial startup of heating to the first resistance change rate, and the first resistance change rate is 1%˜30% of the second resistance change rate. It can be understood that the second resistance change rate can be considered as the resistance change rate of the heating element 14 in a short period of time at the initial startup, and the resistance change rate in this period is usually large.
In this example, after the resistance change rate of the heating element decreases to 1%˜30% of the second resistance change rate, whether the liquid stored in the liquid storage unit 12 has decreased to the threshold is determined, which can avoid the problem of inaccurate determining caused by large fluctuations in the temperature (or real-time resistance) data of the heating element in an early stage. Preferably, whether the liquid stored in the liquid storage unit 12 has decreased to the threshold may be determined after the resistance change rate of the heating element decreases to 5%˜30% of the second resistance change rate; further preferably, whether the liquid stored in the liquid storage unit 12 has decreased to the threshold may be determined after the resistance change rate of the heating element decreases to 5%˜25% of the second resistance change rate; further preferably, whether the liquid stored in the liquid storage unit 12 has decreased to the threshold may be determined after the resistance change rate of the heating element decreases to 5%˜20% of the second resistance change rate; further preferably, whether the liquid stored in the liquid storage unit 12 has decreased to the threshold may be determined after the resistance change rate of the heating element decreases to 10%˜20% of the second resistance change rate.
In an example, the preset time point is after the heating element starts for continuous heating for 600 ms (including 600 ms); preferably, the preset time point is after the heating element starts for continuous heating for 800 ms (including 800 ms); and further preferably, the preset time point is after the heating element starts for continuous heating for 1000 ms (including 1000 ms).
In an example, the circuit 15 is configured to determine whether the liquid stored in the liquid storage unit 12 has decreased to the threshold according to amplitudes of the resistance change rate of the heating element 14 and a preset resistance change rate.
Specifically, If the resistance change rate of the heating element 14 is greater than the preset resistance change rate, it is determined that the liquid stored in the liquid storage unit 12 has decreased to the threshold. In this case, the circuit 15 is further configured to control the power supply to stop outputting power to the heating element 14.
Further, the circuit 15 is configured to determine whether the liquid stored in the liquid storage unit 12 has decreased to the threshold according to a quantity of times that the resistance change rate of the heating element 14 continuously exceeds the preset resistance change rate.
Specifically, If the resistance change rate of the heating element 14 is continuously greater than the preset resistance change rate for more than a first preset quantity of times, it is determined that the liquid stored in the liquid storage unit 12 has decreased to the threshold. In this case, the circuit 15 is further configured to control the power supply to stop outputting power to the heating element 14.
In this example, the circuit 15 is configured to store a real-time resistance 15 of the heating element 14 through a preset buffer region and calculate the resistance change rate of the heating element 14:
Kj=(RN+j−R0+j)/R0+j, where Kj is the resistance change rate of the heating element 14, N is a length of the preset buffer region, and j is a natural number.
For example, assuming that N=5, and when j=0, K0=(R5−R0)/R0; when j=1, K1=(R6−R1)/R1; when j=2, K2=(R7−R2)/R2; when j=3, K3=(R8−R3)/R3; and the rest is deduced by analogy.
In this example, generally, there is a liquid in the first half of each inhalation, but there is no liquid in the second half (for example, the liquid supply is insufficient), which causes the resistance change rate of the heating element 14 to be continuously greater than the preset resistance change rate for more than the first preset quantity of times.
In an example, the circuit 15 is configured to determine whether the liquid stored in the liquid storage unit 12 has decreased to the threshold according to amplitudes of the real-time resistance of the heating element 14 and an over-temperature threshold.
In this example, the circuit 15 is configured to:
The over-temperature threshold is a resistance corresponding to a maximum vaporization temperature acceptable by the aerosol generation apparatus during inhalation. The over-temperature threshold may be a default threshold or a dynamic threshold, which is determined according to different materials of the heating element 14. The preset temperature is a vaporization temperature that the aerosol generation apparatus is expected to maintain during inhalation to achieve the best vaporization effect.
That the temperature of the heating element 14 has not been successfully maintained as the preset temperature or the real-time resistance of the heating element 14 has not been successfully maintained as the resistance corresponding to the preset temperature means that during the period when the power outputted to the heating element 14 decreases to the preset power, the real-time resistance or the temperature of the heating element 14 continues to rise. Specifically, the real-time resistance of the heating element 14 exceeds the resistance corresponding to the preset temperature, or the temperature of the heating element 14 exceeds the preset temperature.
In this example, the temperature of the heating element 14 is generally excessively high due to continuous inhalation. The normal liquid supply still leads to the situation that the temperature of the heating element 14 has not been successfully maintained as the preset temperature, or the real-time resistance of the heating element 14 has not been successfully maintained as the resistance corresponding to the preset temperature.
In an example, the circuit 15 is configured to:
In this example, generally, since the liquid storage unit 12 has no liquid or very low content of the liquid, the quantity of times that the difference continuously exceeds the preset difference is greater than the second preset quantity of times. Therefore, N different values are set for identification. The N preset differences are empirical values or test values, for example, obtained by integrating test data through a large number of tests. N is a positive integer. Generally, N ranges from 8 to 16, preferably 8 to 14, and further preferably 8 to 12. A detection interval time of N real-time resistances ranges from 40 ms to 100 ms, preferably 40 ms to 80 ms.
In an example, the circuit 15 is configured to:
In this example, if the liquid storage unit 12 has no liquid or very low content of the liquid, whether the liquid stored in the liquid storage unit 12 has decreased to the threshold can also be determined by comparing the real-time resistance of the heating element 14 with the preset maximum threshold. Generally, the preset maximum threshold is greater than the above over-temperature threshold.
It should be noted that, In the above example, if the liquid in the liquid storage unit 12 has decreased to the threshold, outputting the power to the heating element 14 is stopped. This avoid the generation of unexpected harmful gases and burning smell, prevent damage to health of a user, and improve the inhalation experience of the user.
It should be noted that, in the above control process, after the aerosol generation apparatus starts, it is feasible to performing only steps S26 to S32, and it is also feasible to perform steps S22 to S25 after the aerosol generation apparatus re-starts.
As shown in
Within the first 800 ms, by obtaining the initial resistance and the 10 real-time resistances of the heating element 14, calculating the difference between each real-time resistance and the initial resistance, comparing the 10 differences and the 10 preset differences one by one, and determining whether the quantity of times that the difference exceeds the preset difference continuously exceeds 4, whether dry burning occurs in the heating element 14 can be identified.
It should be noted that, within the first 800 ms, since the duration is very short and the temperature data fluctuates greatly, the slope method or the resistance change rate method cannot accurately determine whether the amount of the liquid storage part has decreased to the threshold, which easily leads to inaccurate determining and affects the inhalation experience of the user. This example reduces or avoids the occurrence of inaccurate determining by comparing a plurality of differences one by one.
As shown in
After 800 ms, by re-obtaining the real-time resistance of the heating element 14, calculating the resistance change rate of the heating element 14, and determining whether the resistance change rate continuously exceeds the preset resistance change rate for more than 4 times, whether dry burning occurs in the heating element 14 can be identified. As shown by B in the figure, after this time point, the slope of the curve K3 rises significantly, and it can be determined that dry burning occurs in the heating element 14 when the aerosol generation apparatus is inhaled.
It should be noted that, the above determining method described in
As shown in
After 800 ms, the real-time resistance of the heating element 14 can also be re-obtained and compared with the over-temperature threshold. If the real-time resistance of the heating element 14 exceeds the over-temperature threshold, the power outputted to the heating element 14 is reduced. When the temperature of the heating element 14 is successfully maintained as the preset temperature, it can be determined that dry burning occurs in the heating element 14 when the aerosol generation apparatus is inhaled. As shown in D in the figure, the real-time resistance of the heating element 14 at this node exceeds the over-temperature threshold. After reducing the power output to the heating element 14, the temperature of the heating element 14 is successfully maintained as the preset temperature.
As shown in C in the figure, the real-time resistance of the heating element 14 at this node exceeds the over-temperature threshold. After reducing the power output to the heating element 14, the temperature of the heating element 14 has not been successfully maintained as the preset temperature, and the resistance of the heating element 14 is still rising. Therefore, it can be determined that dry burning occurs in the heating element 14 when the aerosol generation apparatus is inhaled.
It should be noted that, the specification of this application and the accompanying drawings thereof illustrate preferred embodiments of this application. However, this application may be implemented in various different forms, and is not limited to the embodiments described in this specification. These embodiments are not intended to be an additional limitation on the content of this application, and are described for the purpose of providing a more thorough and comprehensive understanding of the content disclosed in this application. Moreover, the foregoing technical features are further combined to form various embodiments not listed above, and all such embodiments shall be construed as falling within the scope of this application. Further, a person of ordinary skill in the art may make improvements or modifications according to the foregoing description, and all the improvements and modifications shall fall within the protection scope of the attached claims of this application.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202011160206.2 | Oct 2020 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2021/126447 | 10/26/2021 | WO |
