Example arrangements relate to an aerosol valve system and a container containing such an aerosol valve system. Example arrangements are applied in a pharmaceutical, food, cosmetic, chemical industry, particularly for storing and dispending multicomponent agents that require mixing immediately before application, such as adhesives, varnishes and paints, polymer foams. Example arrangements are applied especially for gel forming in gas-gel mixing system during dispensing, BOV system water-based antiperspirants, for ointments and creams that easily undergo oxidisation.
In recent years, a dynamic development of aerosol technologies, allowing storing and administering a wide range of products, has been observed. Aerosol containers gained enormous popularity due to provided efficiency, convenience and safety of use. Generally, an aerosol container constitutes a disposable or reusable vessel, made of metal, glass, or plastic, containing pressurized, liquefied, or dissolved gas. Aerosol containers can also contain liquid, paste or powder, and are usually equipped with a dispensing device, enabling to apply the product in a form of gas suspension of solid or liquid particles, in form of a foam, paste, or powder, or in a liquid or gaseous state. A classic aerosol container contains a sprayed agent (e.g. in liquid form) and a propellant, being a fluid or gas under pressure. Triggering the aerosol valve causes opening of the valve and pushing the sprayed agent by the pressurized propellant towards the outlet, usually ended with a dispensing head, creating a finely dispersed stream.
Aerosol valve systems may benefit from improvements
Aerosol packages gained their popularity due to a series of advantages that they offer. Products stored in aerosol packages usually display extended lifespan, mainly because of a hermetic sealing preventing the contact between the stored product and the environment, especially pollutants and microorganisms. This advantage is particularly appreciated for storing pharmaceutical agents, where maintaining maximal purity is an essential factor. It should also be noted that, in time of a rising issue of global pollution, it is desirable to use packages that are mostly suitable for recycling, which the aerosol packages undoubtedly are, since they are usually manufactured from aluminium and plastic, almost entirely suitable for reprocessing.
One of the more novel solutions that appeared in recent years in the field of aerosol industry is the ‘bag on valve’ technology (“BOV”). The BOV system offers significant advantages compared to the traditional aerosol valves. BOV valve system usually consists of an aerosol valve connected to a sealed bag storing the dispensed agent. The valve with the bag is placed in a can or other container and sealed by a mounting cup. This way, the dispensed agent contained in the bag is completely isolated from the propellant and they are not in direct contact. Such a valve system structure has been disclosed, among others, in a U.S. Pat. No. 4,346,743, the disclosure of which is incorporated herein by reference in its entirety. The BOV valve system offers a series of advantages that are often unobtainable in classic aerosol systems. Containing the dispensing agent in a sealed bag allows using inert gases, such as compressed air or nitrogen, as propellant, replacing toxic and flammable propellants. Moreover, contamination of the product with the propellant does not occur. Hermetic sealing of the bag, as well as the container chamber, decreases the risk of contamination of the dispensed agent. A BOV valve structure also allows dispensing at any angle and provides an almost 100% emptying of the container, positively contributing to the economic aspects.
A further improvement of a BOV aerosol valve may include incorporating two bags inside an aerosol container, which enables simultaneous dispensing of a mixture of products, contained in separate bags. Said valve system is disclosed, among others, in published European Patent Application EP2738117A1 which is incorporated herein by reference in its entirety. Such arrangement is called a Bi-Power Valve or a Multi-Bag-On-Valve (“M-BOV”). By applying at least two separate bags, it is possible to store multicomponent products that required mixing immediately before application, while maintaining the advantages of classic BOV aerosol valve systems.
With the use of M-BOV systems, the aerosol containers can be applied to storing and dispensing more sophisticated products, such as multicomponent glues, varnishes, paints that required separate storing and mixing with each other immediately before use. Such formulations have a tendency to dry out, which means that the residues located in the dispending chamber, mixing chamber and various channels leading outside the container could cause drying and clogging, and even damage of the valve system, preventing further use. In case of storing and dispensing foods, the product residues in the chambers and channels can often become spoiled, polluting the whole aerosol container. Therefore, cleaning of the valve after dispensing the one-component, as well as multicomponent, product, has become a highly significant utility issue. It is of particular importance in case of using formulations that have a tendency to dry out, oxidize, age, or are in risk of polluting, which would, after certain time, prevent further use of an unemptied container.
An aerosol valve with automatic cleaning function is known from U.S. Pat. No. 4,431,119, the disclosure of which is incorporated herein by reference in its entirety. Due to the special valve structure, three operation modes can be distinguished: closed mode, self-cleaning mode and discharging of the first and second fluid mode. The aerosol has a BOV type structure. The self-cleaning mode is executed by partially pressing the valve stem, which causes the opening of the propellant gas channel, flowing of the propellant gas into the dispensing chamber, filling it and providing its cleaning. Pressing the valve stem to the ending position also causes the opening of the second access to the dispensing chamber for the stored product, where it is mixed with the propellant gas and is discharged outside in form of a mixture. Releasing the stem induces performing of the operations in reverse order, that is closing the channel for the product to the dispensing chamber, purging the dispensing chamber with propellant gas and closing the second channel for the propellant gas. In this presented solution, the aerosol valve structure forces joint dispensing of the product and propellant gas, which limits the possible applications of the valve. Cleaning occurs each time the product is dispensed, which can cause faster depletion of the propellant gas. Moreover, the structure of the valve itself is complicated and multicomponent, being a direct cause of lower reliability and making the production process more complicated and expensive.
A similar solution is disclosed in U.S. Pat. No. 4,405,064, the disclosure of which is incorporated herein by reference in its entirety. Analogically, the disclosed valve is characterized by the BOV type structure. The aerosol valve structure allows its cleaning before and after use, i.e. before dispensing of the product and after its dispensing. Similarly, cleaning is achieved by means of partial pressing of the stem, causing opening of the propellant gas channel and purging the dispensing chamber and various channels to the dispensing head outlet. The cleaning-on-demand option is obtained by means of a rotary head with a special notch that restricts the movement of the releasing stem to a partial opening of the valve only, which causes discharging of the propellant gas only, which, at the same time, acts as a purging fluid. However, this solution does not allow dispensing of the product by itself, it is mixed with the propellant gas each time, and does not provide cleaning of all the surfaces being in contact with the product, especially of the product chamber. Analogically to the previous solution, cleaning is performed every time the product is used, which causes faster depletion of the propellant gas, whereas the aerosol valve structure is fairly complicated and multicomponent, and therefore less durable and more expensive in manufacturing.
In turn, an aerosol dispenser having a pair of fluid valves, one of which is an auxiliary valve and can be used to clean and purge the aerosol head with a dispenser nozzle, is known from U.S. Pat. No. 3,750,909, the disclosure of which is incorporated herein by reference in its entirety. The first, main valve is equipped with a classic dip tube, through which the product is extracted. After using the product, the aerosol head with the dispenser nozzle is moved to the second auxiliary valve, where, by pressing of the stem, purging of the head with a propellant gas is performed, preventing clogging or sealing of the dispenser nozzle. This solution does not allow dispensing of a multicomponent product whose components require separate storing. The cleaning function is limited only to the aerosol head and does not allow using a different cleaning agent. Executing the cleaning operation requires performing a few additional manual operations consisting of removing the head from the first valve and mounting it on a second, auxiliary valve, which negatively affects the convenience of use.
U.S. Pat. No. 3,506,160A the disclosure of which is incorporated herein by reference in its entirety discloses an aerosol valve structure directed towards a two-component or multicomponent product that requires mixing before dispensing. This aerosol valve is characterized by a simple structure, enabling forming thereof as an integral member comprising all of the valve components. The valve system comprises at least two valve triggering members, released simultaneously by a common stem. Therefore, two product components enter the mixing chamber, are mixed with each other and emerge outside the container through the common stem. Purging and cleaning the system is performed by applying a propellant entering the mixing chamber through a separate channel, this way the residues in the system, posing a potential risk of blocking and damaging the valve, are removed every time. However, there is still no possibility of cleaning the valve on demand.
An example arrangement described herein includes an aerosol valve system and a container comprising such an aerosol valve system, that will allow storing of multicomponent products, requiring mixing before dispensing, wherein the components are stored separately, particularly in separate bags in a M-BOV system. The example aerosol valve system operates to provide cleaning, purging or filling of all dispensing and mixing chambers, as well as supply and discharge channels, with an agent protecting against biological, chemical or physical factors, preventing remaining of mixed or unmixed product residues and possible damaging and/or clogging of the valve, or damaging the product itself. The example arrangement also provides ‘on-demand’ cleaning and realizing this function in a relatively simple manner, especially whilst using the container single-handedly. The example arrangement has a simple structure of the aerosol valve and a limited number of components, positively influencing the economic factors of the solution and its durability. Additionally, the example also includes such an aerosol valve and container comprising such an aerosol valve, in which the cleaning and purging of the valve surfaces can be achieved with any cleaning agents, even multicomponent, requiring mixing before use. Moreover, an example arrangement allows diluting the main agent with an environmentally neutral substance, and also allows packing of the formulations in an environmentally-friendly formula, limiting the use of alcohols and hydrocarbons, positively affecting the environmental factors.
The first example apparatus arrangement comprises an aerosol valve system for storing and dispensing a one- or multicomponent formulation, comprising a casing, at least two valves connected correspondingly to an at least first reservoir and/or at least a second reservoir, wherein the first valve comprises a stem, an outlet channel for discharging the formulation, and a mixing chamber. A cleaning channel connecting the second reservoir to the mixing chamber of the first valve extends between the at least two valves. In an example embodiment, the outlet channel extends along the rotational symmetry axis of the stem, forming a tubular structure. In another example embodiment the second valve comprises a closed releasing stem. In another example embodiment the valve constitutes a male or a female valve, or combinations thereof. Preferably, the stem comprises a part having a larger outer diameter and a part having a smaller outer diameter. In an example arrangement, the inner diameter of the seal is smaller than the outer diameter of the stem with a larger outer diameter and larger than the outer diameter of the stem with a smaller outer diameter. In another example arrangement, the area connecting the part with a larger outer diameter of the stem to the part with a smaller outer diameter of the stem has a tilted outer surface in relation to the rotational symmetry axis of the stem. In an example arrangement, the reservoir constitutes a bag.
Another example apparatus arrangement comprises a container for storing and dispensing a one- or multicomponent formulation, comprising an outer casing, preferably made of aluminium, and an aerosol valve system. The aerosol valve system may comprise an aerosol valve system as defined in the first example.
An example aerosol valve system allows storing and dispensing of one-component and multicomponent formulations that require mixing immediately before use, due to applying at least two valves. This approach enables the use of aerosol containers for formulations not previously stored and dispensed in this manner. In example arrangements having a second (or subsequent) valve with a connected reservoir with a cleaning agent provides a function of cleaning the aerosol valve system. Further in example arrangements, the second (or subsequent) valve is connected to the first, main valve by means of a cleaning channel connecting the second (or subsequent) valve to the mixing chamber of the first valve. This way, after releasing the second (or subsequent) valve through the stem, the cleaning agent flows from the second reservoir to the mixing chamber of the first valve and further through the intermediate channels to the stem of the first valve (or the outlet channel) and, through the head with the dispensing nozzle, outside the container. Such a flow path for the cleaning agent provides the removal of impurities and residues of the dispensed agent from all of the inner surfaces which had contact with it during the main dispensing. In this manner, a more complete removal of residues is ensured and clogging and damaging of the whole valve system is prevented. Moreover, in example arrangements when the first valve is in resting position, having a changing diameter of its stem provides a connection of the cleaning channel to its mixing chamber and outlet channel, allowing a free flow of the cleaning agent. Pressing the stem of the first valve causes the larger outer diameter to rest against the seal (having a smaller inner diameter) preventing the main agent from entering the cleaning channel during discharging of the main agent. In an example arrangement providing the second (or subsequent) valve with a reservoir with a cleaning agent, released by a separate stem, allows obtaining the effect of cleaning and purging ‘on-demand’ which positively affects the depletion of formulations. Moreover, placing two (or more) stems next to each other enables easy handling for the user, even while using only one hand, by which he/she could purge and clean the aerosol valve system directly after dispensing the main agent. An example M-BOV system allows using multicomponent formulations, as well as multicomponent cleaning agents, that required mixing in order to obtain the effective result. Additionally, an example arrangement enables diluting the main agent with an environmentally neutral substance; furthermore, it allows packing of the formulations in an environmentally-friendly formula, limiting the use of alcohols and hydrocarbons. It is also worth noting that the aerosol valve according to an example arrangement constitutes a structure, which positively affects the product durability and economic factors.
The principles of the example arrangements may not be limited to use of the described examples and can be applied to valves of other kinds, as well as their configurations. Other valve structures, their placement and their relative distribution (including vertical, horizontal, and diagonal configurations) known to people skilled in the art will be suitable for application of principles described herein, and the given example embodiments are not intended to limit the novel and non-obvious features described herein to the herein disclosed structures and types of valve systems.
The above discussion of apparatus of example arrangements was based on using a cleaning and purging agent for the aerosol valve system. It should be noted that other example arrangements can be applied where the residues of the formulation or formulations remaining in the channel spaces downstream from the valves have to be removed for antiseptic, sanitary, chemical (hardening of 2-component substances) or physical (drying) reasons.
The first exemplary arrangement of the aerosol valve system has been presented in a longitudinal cross-section in
Useful aspect of the example aerosol valve system presented in
The second example of an aerosol container and the aerosol valve system has been illustrated in a longitudinal cross-section in
Another example arrangement has been illustrated in longitudinal cross-sections in
The next example arrangement has been illustrated in a longitudinal cross-section and a transverse cross-section along the A-A plane, in
For all of the examples presented in the present description different methods of filling may be used. Such methods were described in detail for example 1 only.
Thus the example arrangements described herein achieve improved operation, eliminate difficulties encountered in the use of prior aerosol valve devices and systems, and attain the useful results described herein.
In the foregoing description certain terms have been used for brevity, clarity and understanding. However, no unnecessary limitations are to be implied therefrom because such terms are used for descriptive purposes and are intended to be broadly construed. Moreover the descriptions and illustrations herein are by way of examples and the new and useful concepts are not limited to the exact features shown and/or described.
It should further be understood that the features and/or relationships associated with one example arrangement can be combined with features and/or relationships from other example arrangements. That is, various features and/or relationships from various sample arrangements can be combined in further arrangements. The new and useful scope of the disclosure is not limited to only the example arrangements shown and described.
Having described features, discoveries and principles of the example arrangements, the manner in which they are constructed and operated, and the advantages and useful results attained; the new and useful features, devices, elements, arrangements, parts, combinations, systems, equipment, operations, methods, processes and relationships are set forth in the appended claims.
Number | Date | Country | Kind |
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P. 416834 | Apr 2016 | PL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/PL2017/050005 | 2/3/2017 | WO | 00 |