This invention relates to the field of refrigerated display cabinets.
Refrigerated display cabinets having glass doors have decreased energy efficiency when the doors are opened. There is, therefore, a need to restrict cold air loss in refrigerated display cabinets during the door opening process to further decrease the energy consumption of the cabinets.
Described herein is an aerothermodynamic separator for a refrigerated display cabinet. The separator comprising a flat member having a predetermined dimension defining a shape of the separator, wherein, the separator is adapted to be removably configured between a front end of one or more shelves associated with the cabinet and a rear end of a connecting region between two adjacent doors of the cabinet, and the separator is adapted to restrict infiltration of outside air in a conservation space behind the closed doors of the cabinet upon opening at least one of the adjacent doors.
In one or more embodiments, the connecting region is a free end of one of the adjacent doors and the free end is used to open the door.
In one or more embodiments, the connecting region is a hinged end or pivot end of one of the adjacent doors.
In one or more embodiments, the separator is made of a transparent material.
In one or more embodiments, the separator is made of one or more of plastic, acrylic, and glass.
In one or more embodiments, the cabinet is a vertical refrigerated display cabinet with glass doors, wherein the separator is a flat rectangular member comprising a front edge in contact with and extending along the connecting region between the two adjacent doors of the cabinet, a rear edge attached to the front end of the one or more shelves, a top edge attached to a top inner wall of the cabinet, and a bottom edge attached to a bottom inner wall of the cabinet.
In one or more embodiments, the cabinet is a semi-vertical refrigerated display cabinet with flat glass doors, wherein the separator comprises a front edge in contact with and extending along the connecting region between the two adjacent doors of the cabinet, a rear edge attached to the front end of each of the shelves, a top edge attached to a top inner wall of the cabinet, and a bottom edge attached to a bottom inner wall of the cabinet.
In one or more embodiments, the cabinet is a semi-vertical refrigerator display cabinet with curved glass doors, wherein the separator comprises a curved front edge that remains in contact with and extends along the connecting region between the two adjacent curved doors of the cabinet, a rear edge attached to the front end of each of the one or more shelves, a top edge attached to a top inner wall of the cabinet, and a bottom edge attached to a bottom inner wall of the cabinet.
In one or more embodiments, a flat surface of the separator is oriented substantially perpendicular to the closed doors of the cabinet and is extending vertically from top to bottom of the cabinet.
Also described herein is a refrigerated display cabinet comprising a case comprising one or more shelves extending between side walls of the case to form a conservation space to support and store one or more products therewithin; two or more doors movably coupled to a front of the case and adapted to move between an open position and a closed position; and at least one separator configured between a front end of the one or more shelves and a rear end of a connecting region between two doors among the two or more doors, wherein the separator restricts infiltration of outside air in the conservation space behind the closed doors of the cabinet upon opening at least one of the adjacent doors
In one or more embodiments, the at least one separator is configured behind the connecting region at a free end of one of the two doors, wherein the free end is used to open the door.
In one or more embodiments, the at least one separator is configured behind the connecting point at a hinged end or pivot end of one of the two doors.
In one or more embodiments, the cabinet comprises a refrigeration system configured to maintain a predefined temperature in the conservation space of the cabinet.
In one or more embodiments, the refrigeration system is configured to create a recirculating air curtain in front of the one or more shelves or behind the doors of the cabinet, the air curtain is configured to create an aerothermodynamic barrier between the conservation space of the cabinet and environment.
In one or more embodiments, the refrigeration system comprises a duct extending from a bottom front side of the cabinet to a top front side of the cabinet via a rear side of the cabinet; a cooling unit configured within the duct and operable to cool the air flowing through the duct to the predefined temperature; and a fan positioned adjacent to the cooling unit within the duct, the fan configured to facilitate inflow of air within the duct through the bottom front side of the cabinet, pass the received air through the cooling unit that cools the received air, and pump out the cool air from the top front side of the cabinet, wherein the cool air pumped out by the top front side of the cabinet is received by the bottom front side of the cabinet such that the air curtain is formed in front of the one or more shelves or behind the doors of the cabinet.
In one or more embodiments, the top front side of the duct is configured with a discharge air grille (DAG) and the bottom front side of the duct is configured with a return air grille (RAG), wherein the DAG and the RAG control air directivity and facilitates the creation of the air curtain in front of the one or more shelves or behind the doors of the cabinet.
In one or more embodiments, the cabinet comprises a perforated wall panel (PWP) configured with the duct on the rear side of the cabinet, the PWP is configured to discharge a portion of the cool air, passing through the duct, in the conservation space to maintain the predefined temperature therewithin.
In one or more embodiments, the cabinet is a vertical refrigerator display cabinet having a front end of the one or more shelves vertically in line with each other.
In one or more embodiments, the cabinet is a semi-vertical refrigerator display cabinet having a front end of the one or more shelves extending in a step-wise manner from a top end to a bottom end of the cabinet.
In one or more embodiments, a flat surface of the at least one separator is oriented substantially perpendicular to the closed doors of the cabinet and is extending vertically from a top end to a bottom end of the cabinet.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, features, and techniques of the invention will become more apparent from the following description taken in conjunction with the drawings.
The accompanying drawings are included to provide a further understanding of the subject disclosure of this invention and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the subject disclosure and, together with the description, serve to explain the principles of the subject disclosure.
In the drawings, similar components and/or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label with a second label that distinguishes among the similar components. If only the first reference label is used in the specification, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label.
The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the subject disclosure as defined by the appended claims.
Various terms are used herein. To the extent a term used in a claim is not defined below, it should be given the broadest definition persons in the pertinent art have given that term as reflected in printed publications and issued patents at the time of filing.
In the specification, reference may be made to the spatial relationships between various components and to the spatial orientation of various aspects of components as the devices are depicted in the attached drawings. However, as will be recognized by those skilled in the art after a complete reading of the subject disclosure, the components of this invention described herein may be positioned in any desired orientation. Thus, the use of terms such as “above,” “below,” “upper,” “lower,” “first”, “second” or other like terms to describe a spatial relationship between various components or to describe the spatial orientation of aspects of such components should be understood to describe a relative relationship between the components or a spatial orientation of aspects of such components, respectively, as the aerothermodynamic separator and cabinet, and corresponding components, described herein may be oriented in any desired direction.
Refrigerated display cabinets having glass doors are supplemented with recirculating air curtain extending in front of the shelves or behind closed glass doors of the cabinet to create a thermal barrier between the environment and inner storage space of the cabinet, which helps keep the inner storage space cold. Generally, when the doors of the cabinet are closed, the air curtain extends/flows along the surface of the back of the doors, and when the doors are open, the air curtain extends along the front ends of the shelves of the cabinet. As a result, when one of the doors of the cabinet is opened, the air curtain along a connecting region between the open door and a neighboring closed door becomes unstable. The unstable air curtain between the closed and open doors of the cabinet causes cold air to spill out from the cabinet and also causes outside air to infiltrate into the cabinet. This significantly contributes to additional energy consumption by the refrigerated cabinet to keep the inner storage space of the cabinet cold.
Referring to
The separators (100, 200, 300) can be selected to be configured with different types of refrigerated display cabinets (cabinets) (400, 500, 600) based on the type of cabinet being employed. The cabinet (400, 500, 600) includes a case comprising one or multiple shelves (collectively referred to as shelves, herein) extending between side walls of the case to form a conservation space to support and store one or more products or goods therewithin. In addition, two or more doors (collectively referred to as doors, and individually referred to as door, herein) are movably coupled to the front of the case. The separator (100, 200, 300) is configured between a front end of shelves and a back or rear end of a connecting region of the doors, such that the flat surface of the separator (100, 200, 300) remains substantially perpendicular to the closed doors of the cabinet (400, 500, 600) and the separator (100, 200, 300) extends vertically from a top ceiling to a bottom inner wall of the cabinet (400, 500, 600). The connecting region of the doors is between two adjacent doors of the cabinet (400, 500, 600). However, the separator 100, 200, 300 can also be slightly smaller than the shape and dimension defined in various embodiments of this disclosure, and all such embodiments are also well within the scope of this invention.
The connecting region between two adjacent doors of the cabinet (400, 500, 600) is generally a hinged end or pivot end of the doors, and/or a free end of the doors, wherein the unstable air curtain region gets created in the cabinet during the door opening process. In some embodiments, the free ends of two adjacent doors in the cabinet may be adjacent to each other and the hinged ends of the two adjacent doors away from each other. In other embodiments, a free end of one of the adjacent doors may be adjacent to a hinged end of the other adjacent door such that all the doors in the cabinet are hinged on the same side (either left or right).
The separator (100, 200, 300) is a flat member having a rear edge, a front edge, a bottom edge, and a top edge. The separator (100, 200, 300) has a predetermined dimension and size defining the shape of the separator (100, 200, 300) based on the cabinet (400, 500, 600) being employed and concurrent to a space between the front of the shelves and back of the doors of the cabinet (400, 500, 600). For instance, referring to
Referring to
Referring to
Therefore, the separator (100, 200, 300) of this application can be easily configured between any type of refrigerated display cabinet including but not limited to a vertical refrigerated display cabinet 400, a semi-vertical refrigerated display cabinet with flat glass doors 500, and a semi-vertical refrigerated display cabinet with curved glass doors 600.
The separator (100, 200, 300) may be made of a material selected from, but not limited to plastic, glass, and acrylic. In particular, the separator (100, 200, 300) can be transparent so that the visibility of the products displayed on the shelves of the cabinet is not blocked. Further, the side walls of the case or cabinet may also made of the same material used for the doors, in particular, a transparent material or glass.
Referring to
In an embodiment, the cabinet 400 disclosed in
The refrigeration system further includes a cooling unit (comprising multiple components but collectively designated as 416, herein) configured within the duct 414 and operable to cool the air flowing through the duct 414 to the predefined temperature. Further, a fan 418 is positioned adjacent to the cooling unit 416 within the duct 414. The fan 418 is configured to facilitate the inflow of air within the duct 414 through the RAG 422, pass the received air through the cooling unit 416 that cools the received air, and pump out the cool air from the DAG 420 of the cabinet 400. Accordingly, the cool air pumped out by the DAG 420 (on the top front side of the cabinet) is received by the RAG 422 (on the bottom front side of the cabinet) to create a curtain of cool air in front of the shelves 406 or behind the doors 404 of the cabinet, which acts as an aerothermodynamic barrier between the conservation space 426 and environment. In addition, the second section 414-2 of the duct on the rear side of the cabinet 400 includes perforated wall panels (PWP) 424 behind the shelves 406, which discharge a portion of the cool air, passing through the duct 414-3, into the conservation space 426 to maintain the predefined temperature within the cabinet 400. It would be obvious to understand that the number of PWPs used in the cabinet can be selected based on the number of shelves, and the size and cooling capacity required in the cabinet.
Referring to
The doors 404, 504 of the cabinet 400, 500 of
In an embodiment, the cabinet 500 of
The refrigeration system further includes a cooling unit (comprising multiple components but collectively designated as 516, herein) configured within the duct 514 and operable to cool the air flowing through the duct 514 to the predefined temperature. Further, a fan 518 is positioned adjacent to the cooling unit 516 within the duct 514. The fan 518 is configured to facilitate the inflow of air within the duct 514 through the RAG 522, pass the received air through the cooling unit 516 that cools the received air, and pump out the cool air from the DAG 520 of the cabinet 500. Accordingly, the cool air pumped out by the DAG 520 (on the top front side of the cabinet) is received by the RAG 522 (on the bottom front side of the cabinet) to create a curtain of cool air in front of the shelves 506 or behind the doors 504 of the cabinet, which acts as an aerothermodynamic barrier between the conservation space 526 and environment. In addition, the second section 514-2 of the duct on the rear side of the cabinet 500 includes perforated wall panels (PWP) 525 behind the shelves 504, which discharge a portion of the cool air, passing through the duct 514-3, into the conservation space 526 to maintain the predefined temperature within the cabinet 500.
Referring to
The doors 604 of the cabinet 600 of
In an embodiment, the cabinet 600 disclosed in
The refrigeration system further includes a cooling unit (comprising multiple components but collectively designated as 616, herein) configured within the duct 614 and operable to cool the air flowing through the duct 614 to the predefined temperature. Further, a fan 618 is positioned adjacent to the cooling unit 616 within the duct 614. The fan 618 is configured to facilitate the inflow of air within the duct 614 through the RAG 622, pass the received air through the cooling unit 616 that cools the received air, and pump out the cool air from the DAG 620 of the cabinet 600. Accordingly, the cool air pumped out by the DAG 622 (on the top front side of the cabinet) is received by the RAG 622 (on the bottom front side of the cabinet) to create a curtain of cool air in front of the shelves 606 or behind the doors 604 of the cabinet, which acts as an aerothermodynamic barrier between the conservation space 626 and environment. In addition, the second section 614-2 of the duct on the rear side of the cabinet 600 includes perforated wall panels (PWP) 624 behind the shelves 604, which discharge a portion of the cool air, passing through the duct 614-3, into the conservation space 626 to maintain the predefined temperature within the cabinet 600. It would be obvious to understand that the number of PWPs used in the cabinet can be selected based on the number of shelves, and the size and cooling capacity required in the cabinet.
An evaporator (not shown) which is part of the cooling unit (416, 516, 616) used in cabinets (400, 500, 600) is provided at the bottom of the cabinet (400, 500, 600) below the conservation space (426, 526, 626). Additional components of the cooling unit (416, 516, 616), such as a compressor, a condenser, and an expansion device (not shown) may be provided within the cabinet (400, 500, 600) as well, e.g. in a bottom section of the cabinet (400, 500, 600). Alternatively, one or more of these components, in particular, the compressor and/or the condenser, may be located outside the cabinet (400, 500, 600), for example in a machine room or on the outside/on the roof of a building (not shown) housing the cabinet (400, 500, 600).
In addition, the refrigeration system includes at least one mullion (not shown) that may extend substantially along a vertical axis between the top and bottom ends of the front of the case (402, 502, 602). A refrigerant conduit fluidly connects the condenser with the expansion device of the cooling unit (416, 516, 616) and passes through the mullion. In particular, upper and lower sections of the refrigerant conduit extend through the top and bottom ends of the front of the case (402, 502, 602), respectively. The refrigerant flowing through the refrigerant conduit upstream of the expansion device is relatively warm, in particular, warmer than the refrigerant flowing through the evaporator which is arranged downstream of the expansion device. Thus, the refrigerant flowing through the refrigerant conduit increases the temperature of the front frame. This reduces the risk that undesired condensate forms on the outer front surfaces of the cabinet which are exposed to ambient air.
Further, the refrigeration system includes the return air duct (414-1, 514-1, 614-1) (first section of the duct) that extends substantially along a horizontal axis and is formed below the lowest shelf of the cabinet (400, 500, 600). The return air duct (414-1, 514-1, 614-1) is fluidly connected to an inlet side of the evaporator, which is the right side of the evaporator in the exemplary configuration shown in
Cooled air leaving the evaporator is delivered into the vertical cold air duct (414-2, 514-2, 614-2) (second section of the duct) extending vertically along the rear wall of the cabinet (400, 500, 600). The vertical cold air duct (414-2, 514-2, 614-2) is provided with perforated wall panels (424, 524, 624) having openings that allow cold air to flow from the vertical cold air duct (414-2, 514-2, 614-2) into the conservation space (426, 526, 626).
The horizontal cold air duct (414-3, 514-3, 614-3) (third section of the duct) is fluidly connected with an upper end of the vertical cold air duct (414-2, 514-2, 614-2) in order to deliver cold air from the vertical cold air duct (414-2, 514-2, 614-2) to the front side of the conservation space (426, 526, 626). A front end of the horizontal cold air duct (414-3, 514-3, 614-3) is provided with an air discharge opening fitted with the DAG (420, 520, 620), which is configured to discharge cold air from the horizontal cold air duct (414-3, 514-3, 614-3) into an upper front area of the conservation space (426, 526, 626). The cold air that is discharged through the DAG (420, 520, 620) into the upper front area of the conservation space (426, 526, 626) provides a flow of cold air, creating a cold air curtain flowing substantially along the back of the doors (404, 504, 604) and front of the shelves (406, 506, 606) from the top to the bottom of the conservation space (426, 526, 626).
As already explained in the background of this application, when doors of existing cabinets are closed, an air curtain is created behind the closed doors along the surface of the doors. Further, when the doors of the existing cabinets are opened, an air curtain is created along the front ends of the shelves. As a result, when one of the doors of the existing cabinets is opened, the air curtain along a connecting region between the open door and a neighboring closed door becomes unstable. The unstable air curtain between the closed and open doors of the cabinet causes cold air to spill out from the conservation space of the cabinet behind the adjacent closed doors and also causes outside air to infiltrate into the conservation space of the cabinet behind the adjacent closed doors, which contributes to additional energy consumption by the refrigerated cabinet to keep the inner storage space of the cabinet cold, thereby making the existing cabinets inefficient.
To overcome the above drawbacks, shortcomings, and limitations associated with existing cabinets, the separator(s) (cabinet illustrated in
Besides, as the separator(s) extends between the front of the shelves to the back of the doors and from the top ceiling to the bottom inner wall in the cabinet of this application, the conservation space along each of the shelves remains unobstructed and unpartitioned, which allows users to efficiently utilize the conservation space without any obstruction from the separator(s).
While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention as defined by the appended claims. Modifications may be made to adopt a particular situation or material to the teachings of the invention without departing from the scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention includes all embodiments falling within the scope of the invention as defined by the appended claims.
In interpreting the specification, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refer to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.
This patent application claims the benefit of priority of U.S. Provisional Patent Application No. 63/375,090, filed on Sep. 9, 2022, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
---|---|---|---|
63375090 | Sep 2022 | US |