This application claims the benefit of the filing date of European Patent Application Serial No. 15 167 652.5 filed on 13 May 2015, the disclosure of which is hereby incorporated herein by reference.
The invention relates to the radiometric measurement of a fill level. The invention relates in particular to fill level measurement devices for radiometrically measuring the fill level and limit level or for measuring density or mass flow rate, and to a method for measuring the fill level in a container, to a program element and to a computer-readable medium.
Radiometric fill level measurement devices can be used to measure the fill level of a fluid in a container. A combination of a transmitter and a radiometric fill level measurement device is used to radiometrically measure the fill level. The transmitter is arranged on an outer container wall and emits a radioactive signal in the direction of the container, a filling material, for example a fluid, being present inside the container at a certain filling level. The radioactive substance used in the transmitter is typically a gamma emitter. A radiometric fill level measurement device is attached to the outer container wall opposite the transmitter. This measurement device detects the proportion of the radiation emitted by the transmitter in the direction of the container that is transmitted through the container walls, the ambient air and the filling material as far as the fill level measurement device, and evaluates this proportion. Depending on the density of the filling material, for example of a liquid, in the container and on the filling level of the filling material, only a certain proportion of the emitted radioactive radiation is transmitted and can be detected by the radiometric fill level measurement device. On the basis of the measured count rate, which is a measure of the incoming radioactive radiation, the filling level can then be determined by the radiometric fill level measurement device.
Radiometric fill level measurement devices comprise a scintillator on which the gamma rays emitted by the transmitter and transmitted as far as the fill level measurement device can impinge, and which converts the received gamma rays into light signals. A photon counter that converts the quantity of light produced in the scintillator into an electrical pulse is connected to the scintillator. This electrical pulse can be evaluated by an evaluation unit of the fill level measurement device and is a measure of the radioactive radiation detected at the scintillator. A photomultiplier can be used, for example, as the photon counter connected downstream of the scintillator. Photomultipliers of this type can experience changes caused by aging or temperature, on account of which the measurement signal that is produced by the photomultiplier and is further processed in the evaluation unit of the fill level measurement device is unstable and inaccurate.
According to one aspect of the invention, a fill level measurement device for radiometrically measuring the fill level is proposed, which comprises a scintillator arrangement, a first and a second photon counter that count the photons generated by the scintillator arrangement, a comparator and an evaluation unit. The comparator comprises, for example, a processor unit (microcontroller) or an FPGA (field programmable gate array). The comparator is intended to compare the measurement signals generated by the first and second photon counter with one another. This allows a change, caused by aging or temperature, in the measurement signals generated by the first photon counter to be detected. The evaluation unit can be designed to evaluate the measurement signals generated by the first photon counter, the evaluation being carried out taking into account the detected change caused by aging or temperature. Thus, a greater degree of measurement accuracy and measurement stability may be achieved.
Taking into account the effect of aging or temperature and an associated change caused by aging or temperature is understood to mean that a correction factor for example can be determined for the first photon counter from the comparison of the measurement signals generated by the first and the second photon counter, and the evaluation is carried out taking into account the correction factor which can compensate for the effect of aging, for example. Additional possible ways of taking into account a detected change caused by aging or temperature can also be found in the following description.
The second photon counter can be used to generate a reference measurement signal that can be compared with the measurement signal from the first photon counter in order to determine the effect of a change, caused by aging or temperature, in the measurement signal from the first photon counter. According to one embodiment of the invention, the measurement signal from the second photon counter is not forwarded to the evaluation unit. However, the measurement signals generated by the second photon counter may also be transmitted to the evaluation unit for further evaluation and in particular for determining a fill level.
According to one embodiment of the invention, the second photon counter is temperature-stable. Selecting a temperature-stable second photon counter can ensure that a change, which is caused by temperature, in the measurement signal from the first photon counter can be detected using the measurement signal generated by the second photon counter. In this context, “temperature-stable” should be understood as meaning that the measurement signals obtained by means of the second photon counter are stable and reproducible across the temperature range prevailing in a typical measurement environment.
According to one embodiment of the invention, the first photon counter can be formed as a photomultiplier.
According to another embodiment, an avalanche photodiode can be provided as the second photomultiplier.
According to another embodiment, a fill level measurement device is proposed, the scintillator arrangement of which comprises two scintillators, the first photon counter being designed to receive the light signals produced in the first scintillator, and the second photon counter being designed to receive the light signals generated in the second scintillator.
According to another embodiment, the radiometric fill level measurement device can be designed such that the scintillator arrangement has just one scintillator and the first and second photon counters receive the light signals from this one scintillator.
According to another embodiment of the invention, the radiometric fill level measurement device can also comprise a power supply unit that provides the supply voltage to the first photon counter and can be actuated by a control unit, for example the comparator or an additional control element, for example a second microcontroller, of the fill level measurement device. In this case, the control unit can be designed to vary the supply voltage to the first photon counter that is provided by the power supply unit in the event that a change, caused by temperature or aging, in the measurement signals from the first photon counter was detected when comparing the measurement signals generated by the first and the second photon counter. In the event that the control unit is designed as an element of the fill level measurement device that is not the comparator, the comparator may first transmit data or information to the control unit which is based on the comparison of the measurement data from the first and the second photon counter, and the control unit may then vary the supply voltage to the first photon counter on the basis of said data.
The supply voltage to the first photon counter can be altered in this case until the comparison of the measurement signals generated by the first and the second photon counter results in the measurement signals corresponding or a predetermined target value being reached. In this case, a target value can be a predefined ratio of the measurement signal generated by the first photon counter to the measurement signal generated by the second photon counter, for example. In addition, a tolerance interval can also be specified, within which the ratio between the measurement values generated is intended to lie. A change, which is caused by aging or temperature, in the measurement signals generated by the first photon counter can be compensated for by suitably altering the supply voltage.
An input apparatus can be connected to the comparator, for example, into which apparatus a desired ratio between the measurement signals, or an interval within which the ratio between the measurement signals is intended to lie, can be input. The above-described input apparatus can also directly form part of the comparator.
An input apparatus also makes it possible, for example, to recalibrate a radiometric fill level measurement device, which may be necessary for example when replacing one of the two photon counters. One of the photon counters of the radiometric fill level measurement device can, for example, be replaced with another photon counter. The replacement photon counter can generate a measurement signal, for example, which differs from the measurement signal generated by the replacement photon counter by the intensity thereof. Corresponding data relating to the sensitivity and/or type of photon counter may be input into the input apparatus. A target value or a tolerance interval for the ratio between the measurement signals determined by the first and the second photon counter may also be directly input into the input apparatus, for example.
According to another embodiment of the invention, the comparator of the fill level measurement device may be designed to determine a correction factor from the comparison of the measurement signal recorded by the first and the second photon counter. The comparator may also be designed to deliver this correction factor to the evaluation unit for further evaluation of the measurement signal recorded by the first photon counter.
An additional aspect of the invention relates to a method for radiometrically measuring the fill level. According to this method, the following steps are carried out in order to measure the fill level in a container. A signal emitted by a radioactive source is received by a scintillator arrangement of a fill level measurement device. In the following step, the received signals are converted into light signals by the scintillator arrangement. These light signals are received by a first and a second photon counter. The measurement signals generated from the light signals from the scintillator arrangement by the first and the second photon counter are compared with one another. This allows a change, caused by aging or temperature, in the measurement signals generated by the first photon counter to be detected. The measurement signals generated by the first photon counter are evaluated in the following step, taking into account the detected change caused by aging or temperature.
As described above and/or in the following, “taking into account the change, caused by aging or temperature, in the measurement signal generated by the first photon counter” should be understood to mean that a control means, for example the comparator or an additional control means of the fill level measurement device, can actuate the power supply unit for the first photon counter and can regulate the supply voltage to said first photon counter such that the measurement signal generated by the first photon counter re-assumes a predefined target value. On the other hand, it may also be provided that a correction factor is calculated from the comparison of the measurement signals obtained by the first and the second photon counter and is forwarded to the evaluation unit to be evaluated. In this case, the correction factor is taken into account when evaluating the measurement signal generated by the first photon counter.
It should be pointed out here that the method steps described above and/or in the following can be carried out by the fill level measurement device and that conversely all the features of the apparatus described above and/or in the following can also be implemented in the method.
According to another embodiment, the evaluation is carried out in the above-described method by following the steps described hereinafter: altering the supply voltage which is made available to the first photon counter by a power supply unit until the measurement signals obtained by the first and the second photon counter correspond, are at a specific target ratio to one another or lie within a tolerance interval. The measurement signals generated by the first photon counter are then evaluated by an evaluation unit. This does not require a correction factor to be transmitted the evaluation unit.
However, it may also be provided that the comparator is designed to alter the supply voltage to the first photon counter and can transmit a correction factor to the evaluation unit. An embodiment of this kind makes it possible to first compensate for a change, caused by aging or temperature, in the measurement signal generated by the first photon counter by altering the supply voltage to the first photon counter. If this compensation is insufficient, the difference obtained by comparing the measurement signal generated by the first and the second photon counter can be transmitted to the evaluation unit in the form of a correction factor.
According to another embodiment, the evaluation step in the above-described method comprises the following steps: determining a correction factor for the measurement signals generated by the first photon counter, this correction factor being computed from the comparison of the measurement signals generated by the first and the second photon counter. In the following step, the correction factor is transmitted to an evaluation unit and the measurement signal generated by the first photon counter is evaluated by the evaluation unit, taking into account the correction factor.
According to an additional aspect of the invention, a program element is proposed that can be executed on a processor of a fill level measurement device and instructs the fill level measurement device to carry out the steps specified in the following: Receiving a signal emitted by a radioactive source by means of a scintillator arrangement of a radiometric fill level measurement device. The scintillator arrangement converts the received signal into a quantity of light. Receiving the light signals generated in the scintillator arrangement by means of a first photon counter and receiving the light signals generated in the scintillator arrangement by means of a second photon counter. Comparing the measurement signals generated by the first and the second photon counter in order to be able to detect a change, caused by aging or temperature, in the measurement signal generated by the first photon counter. Evaluating the measurement signals generated by the first photon counter, taking into account the detected change caused by aging or temperature.
According to an additional aspect of the invention, a computer-readable medium is provided, on which an above-described program element is stored.
The drawings are merely schematic and are not to scale. The same reference numerals denote the same or similar parts.
According to the embodiment of a radiometric fill level measurement device shown in
Furthermore, the comparator 104 can transmit data to the evaluation unit 111. In the embodiment of the evaluation unit 111 shown by way of example in
The first option consists in varying the supply voltage to the first photon counter 101 in the step 705 in order to compensate for the effect of temperature or aging detected when the measurement signals were compared in step 704. In step 706, the measurement signal recorded by the first photon counter 101 can then be evaluated by an evaluation unit.
Alternatively, the step 704 can be followed by the step 705a, in which a correction factor is determined on the basis of the comparison of the measurement signals determined by the first photon counter and the second photon counter. This correction factor is delivered to an evaluation unit. The measurement signal generated by the first photon counter 101 is then evaluated in step 706a, taking into account the correction factor.
A third option for an evaluation method consists in that, proceeding from step 704, the supply voltage to the first photon counter is first varied in step 705. If the supply voltage could not be altered in such a way that a target value was achieved when the measurement signals generated by the first and the second photon counter were compared, a correction factor can be determined in step 705′ and in turn delivered to the evaluation unit. On this basis, the measurement signal generated by the first photon counter is in turn evaluated in step 706a, taking into account the correction factor determined in step 705′. The last-described evaluation option can be provided if it is not possible to make the measurement signals generated by the first and the second photon counter correspond by varying the supply voltage to the first photon counter, or if the actual value from the comparison of the measurement signals generated does not fall within a target interval. In this case, a remaining correction factor can be determined that demonstrates or reflects the difference remaining between the measurement signals. This correction factor is then delivered to the evaluation unit in order to be taken into account during further evaluation.
It should additionally be pointed out that “comprising” does not exclude the possibility of further elements or steps, and “a”, “an” or “one” does not exclude the possibility of a plurality. It should further be pointed out that features or steps described with reference to one of the above embodiments may also be used in combination with other features or steps of other above-described embodiments. Reference numerals in the claims are not to be regarded as limitations.
Number | Date | Country | Kind |
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15 167 652.5 | May 2015 | EP | regional |