The present disclosure generally relates to material spreading devices and, more particularly, to material spreading devices having hoppers and rotatable feeding mechanisms.
Spreaders can be mounted to vehicles to distribute spreading material, such as sand, salt, and/or grit, onto desired surfaces. In some forms, the spreading material can be contained within a hopper and driven to a dispensing opening of the hopper by an auger. One problem that can occur with this configuration is when the spreading material compacts or clumps above and/or beside the auger, preventing the spreading material from reaching the auger. Some spreaders can utilize vibrator motors to agitate the spreading material. Vibrator motors, however, can be destructive to components of the spreader due to the high frequency and high impact methods that vibrator motors utilize to provide agitation. Moreover, vibrator motors can increase the noise output of the spreader.
The present disclosure is directed to an agitation assembly for a spreader that includes an agitation member extending over a rotatable feeding mechanism within a hopper. The agitation assembly utilizes the rotation of the feeding mechanism to oscillate the agitation member to thereby agitate spreading material in the hopper. More specifically, a connecting linkage can mechanically couple the agitation member to a crank mounted to the feeding mechanism to convert the rotational movement of the feeding mechanism to linear movement of a portion of the connecting linkage to thereby oscillate the agitation member, which can include pivoting or sliding the agitation member. In some forms, the agitation member can be a baffle or an agitation plate.
In accordance with a first aspect, an agitation assembly for a spreader is described including a crank configured to operably couple to a rotatable feeding mechanism to be rotated therewith about a longitudinal axis of the feeding mechanism. A drive pin of the crank has a radially offset position with respect to the longitudinal axis. The agitation assembly further includes a connecting linkage configured to couple the drive pin of the crank to an agitation member to oscillate the agitation member while the feeding mechanism rotates.
According to one form, the crank includes a shaft configured to extend coaxially with the feeding mechanism and be mounted to the feeding mechanism to be rotated thereby.
According to another form, the agitation assembly further includes a hopper having walls defining an interior, the feeding mechanism, and the agitation member can be a baffle.
According to a further form, the feeding mechanism can be an auger and the auger can extend within a portion of the hopper along the longitudinal axis and includes a flight to drive a spreadable material disposed within the hopper. The baffle is disposed adjacent to the auger within the hopper. In another form, the auger can include a shaft disposed along the longitudinal axis, where the flight extends outwardly from the shaft.
According to some further forms, the agitation assembly can include one or more of the following. For example, the hopper can include end walls, side walls having inwardly angled portions, and a bottom trough, where the feeding mechanism extends within the bottom trough and the baffle extends over an open top of the bottom trough; the baffle can include first and second wall portions at an angle with respect to one another, where each of the first and second wall portions include outwardly projecting teeth; and the agitation assembly can further include a drive mechanism that is operably coupled to the feeding mechanism to drive rotation of the feeding mechanism.
According to a further form, the connecting linkage includes an arm and a bracket coupled to the baffle and having a hinged connection with the arm that is offset from a longitudinal axis of the baffle such that rotation of the drive pin causes the baffle to pivotably oscillate through the connecting linkage. According to a further form, the baffle includes a first end and an opposite, second end, where the first and second ends are pivotably coupled to the hopper to be rotatable about a longitudinal axis of the baffle. According to yet a further form, the baffle includes separated first and second portions, where the separated first and second portions are pivotably coupled together about a pin connection extending through a brace coupled to the hopper.
According to a further form, the connecting linkage is a member coupled to the baffle in a pivotably restricted configuration such that rotation of the drive pin causes the baffle to vertically oscillate. According to a further form, the baffle includes a first end pivotably coupled to the hopper about a rotation axis generally perpendicular to a longitudinal axis of the baffle and an opposite, second end coupled to the member.
According to a further form, the connecting linkage includes a release mechanism to uncouple the connecting linkage from the drive pin of the crank. According to a further form, the agitation assembly includes a stationary arm configured to couple to the connecting linkage after the connecting linkage is uncoupled from the drive pin of the crank to provide a fixed connection for the connecting linkage to thereby lock the baffle in a fixed state.
According to another form, the agitation assembly can further include a hopper including walls and a trough defining an interior, the feeding mechanism extending within the trough of the hopper along the longitudinal axis and being rotatable about the longitudinal axis and including a flight to drive a spreadable material disposed within the hopper. An offset wall extends across a portion of the interior. The offset wall has an interior edge vertically offset from an interior edge of an opposite wall of the hopper. In this form, the agitation member is an agitation plate movably coupled to the offset wall and having a distal edge align over the trough.
According to a further form, the agitation plate can have a pivot connection with the offset wall, and the connecting linkage includes an arm and a bracket coupled to the agitation plate and having a pivot connection with the arm on an opposite side of the agitation plate from the offset wall, such that rotation of the drive pin causes the agitation plate to pivotably oscillate through the connecting linkage. In yet a further form, the pivot connection between the agitation plate and the offset wall can include brackets of the agitation plate and the offset wall coupled by a pin extending therebetween.
According to a further form, the agitation plate can have a sliding connection with the offset wall, such that rotation of the drive pin causes the agitation plate to slidably oscillate over a portion of the offset wall through the connecting linkage. In yet further forms, the connecting linkage can include first and second arms pivotably coupled together and a bracket coupled to the agitation plate and having a pivotable connection with the second arm; and/or the sliding connection between the agitation plate and the offset wall can include brackets of the agitation plate and the offset wall couple by a pin extending therebetween, the bracket of the agitation plate having a slot opening allowing the pin to shift therein for the agitation plate to slidably oscillate over a portion of the offset wall.
According to some versions, the agitation assemblies of the above forms can include one or more of the following aspects: the feeding mechanism can be an auger and, in a further form, the auger can include a shaft disposed along the longitudinal axis, the flight extending outwardly from the shaft; the offset wall can include one of the side walls; the agitation plate can include teeth portions extending outward from the distal edge thereof; the connecting linkage can include a release mechanism to uncouple the connecting linkage from the drive pin of the crank, which can further include a stationary arm configured to couple to the connecting linkage after the connecting linkage is uncoupled from the drive pin of the crank to provide a fixed connection for the connecting linkage to thereby lock the baffle in a fixed state; or a drive mechanism operably coupled to the feeding mechanism to drive rotation of the feeding mechanism.
In accordance with a second aspect, a method for oscillating an agitation member in a spreader is provided including rotating a feeding mechanism extending within a portion of a hopper about a longitudinal axis, rotating a crank operably coupled to the feeding mechanism, where the crank includes a drive pin having a radially offset position with respect to the longitudinal axis of the feeding mechanism, and oscillating an agitation member disposed adjacent to the feeding mechanism within the hopper with a connecting linkage coupled between the drive pin of the crank and the baffle.
According to one form, oscillating the agitation member can include oscillating a baffle with the connecting linkage. In further forms, agitating the baffle with the connecting linkage includes pivotably oscillating the baffle via a bracket coupled to the baffle and having a pivot connection with an arm of the connecting linkage offset from a longitudinal axis of the baffle and/or vertically oscillating the baffle with an connecting member coupled between the drive pin and the baffle and coupled to the baffle in a pivotably restricted configuration.
According to another form, the hopper can include end walls, side walls, and an offset wall extending between the end walls and from one of the side walls across a portion of the interior, where the offset wall has an interior edge vertically offset from an interior edge of the other side wall. In this form, oscillating the agitation member can include oscillating an agitation plate movably coupled to the offset wall. In further forms, oscillating the agitation plate can include pivotably oscillating the agitation plate via a bracket coupled to the agitation plate and having a pivot connection with an arm of the connecting linkage on an opposite side of the agitation plate from the offset wall or slidably oscillating the agitation plate over a portion of the offset wall via a bracket coupled to agitation plate and having a pivot connection with an arm of the connecting linkage.
In accordance with a third aspect, a method for installing an agitation assembly in a spreader is provided, including securing a crank to a feeding mechanism to be rotated therewith about a longitudinal axis of the feeding mechanism, where the crank includes a drive pin that has a radially offset position with respect to the longitudinal axis, and coupling a connecting linkage between the drive pin of the crank and an agitation member such that rotation of the feeding mechanism oscillates the agitation member through the connecting linkage.
According to one form, coupling the connecting linkage between the drive pin of the crank and the agitation member can include coupling the connecting linkage between the drive pin of the crank and a baffle. According to further forms, the method can include pivotably mounting an end of the baffle opposite the connecting linkage to the hopper and/or the baffle can include separated first and second portions, and the method can further include pivotably coupling the separated first and second portions together about a pin connection extending through a brace coupled to the hopper.
According to another form, the spreader can include a hopper walls defining an interior and an offset wall extending cross a portion of the interior of the hopper, where the offset wall has an interior edge vertically offset from an interior edge of an opposite wall of the hopper. In this form, coupling the connecting linkage between the drive pin of the crank and the agitation member can include coupling the connecting linkage between the drive pin of the crank and an agitation plate movably coupled to the offset wall. In a further form, the method can include securing the offset wall to one of the walls of the hopper and movably securing the agitation plate to the offset wall. In yet further forms, movably securing the agitation plate to the offset wall can include pivotably coupling the agitation plate to the offset wall or slidably coupling the agitation plate to the offset wall.
According to another form, the method further includes coupling the connecting linkage to the drive pin of the crank with a release pin and mounting a stationary arm to a fixed position, where the stationary arm is configured to couple to the connecting linkage after the connecting linkage is uncoupled from the drive pin of the crank to lock the baffle in a fixed state.
According to other forms, the method includes mounting the feeding mechanism so that a portion of feeding mechanism extends within a hopper along a longitudinal axis and mounting the agitation member adjacent to the feeding mechanism within the hopper.
It is believed that the disclosure will be more fully understood from the following detailed description, particularly when studied in conjunction with the drawings, wherein:
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions and/or relative positioning of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various embodiments of the present invention. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments. It will further be appreciated that certain actions and/or steps may be described or depicted in a particular order of occurrence while those skilled in the art will understand that such specificity with respect to sequence is not actually required. It will also be understood that the terms and expressions used herein have the ordinary technical meaning as is accorded to such terms and expressions by persons skilled in the technical field as set forth above except where different specific meanings have otherwise been set forth herein.
Agitation assemblies for a spreader having a rotatable feeding mechanism and a baffle are described herein that can provide a constant slow agitation of the baffle to keep spreading material loose and free flowing, especially spreading material that may compress or clump, such as sand, salt, and so forth. The constant pushing and mixing by agitation keeps the spreading material loose and free flowing, which advantageously expands the range of potential spreading materials the spreader is capable of dispensing.
The agitation assemblies of the present disclosure utilize rotation of the feeding mechanism to agitate the baffle, such that a common drive mechanism can operate the feeding mechanism and agitate the baffle. More specifically, a crank is coupled to the feeding mechanism and a connecting linkage connects between the baffle and the crank so that as the drive mechanism rotates the feeding mechanism to dispense spreading material towards a dispensing opening, the connecting linkage oscillates the baffle. This configuration eliminates the need to use a vibrator motor to prevent build up and bridging of the spreading material around the feeding mechanism. In comparison to the use of a vibrator motor, the present assemblies provide low frequency, low impact agitation that results in less wear and less impact on the components of the assemblies while utilizing the same drive mechanism as the feeding mechanism.
A first embodiment of a spreader 10 is shown in
As shown in
The spreader 10 further includes a baffle 40 having first and second walls 42, 44 disposed at an angle with respect to one another in a wedge configuration. If desired, the first and second walls 42, 44 can include outwardly projecting teeth portions 43 configured to further breakup the spreading material 16. The baffle 40 extends between the end walls 18 of the hopper 12 above the auger 26 to direct the spreadable material 16 towards the sloped portions 22 of the side walls 20. The baffle 40 can further include end plates 45 utilized to secure the baffle 40 to desired structures. In the illustrated form, the baffle 40 is pivotably coupled to the end walls 18 of the hopper 12 with hopper and baffle brackets 46, 48 having pin pivot connections 50 therebetween that allow the brackets 46, 48 to pivot with respect to one another about a longitudinal axis X of the baffle 40.
Details of an agitation assembly 52 are shown in
So configured, as the drive mechanism 36 rotates the auger 26, the crank 54 rotates therewith and the drive pin 62 follows an annular rotation path. The connecting linkage 56 is driven in a piston-like manner to thereby oscillate upward and downward. As shown in
If desired, the connecting linkage 56 can be disengaged from the drive pin 62 using a release pin 76 that removably couples to the drive pin 62 to hold the drive pin bracket 64 on the drive pin 62. Further, the spreader 10 can include a stationary arm 78 that is pivotably coupled to a fixed structure 80. Accordingly, to disengage the agitation assembly 52, a user can remove the release pin 76, slide the drive pin bracket 64 off the drive pin 62, and connect the drive pin bracket 64 to the stationary arm 78. The release pin 76 can be provided in one of the pin connections 70, 72 and the stationary arm 78 can alternatively couple to the connecting arm 66 or baffle bracket 48. With this configuration, tools are not required to change the baffle 40 from an agitating mode to standard locked mode.
As shown in
A second embodiment of a spreader 100 is shown in
The shaftless auger 102 can include mounting structure 106 at a first end 108 thereof to secure the auger 102 to the agitation assembly 52 and specifically the crank shaft portion 58 thereof. The shaftless auger 102 can further include mounting structure (not shown) to couple to the drive mechanism 36 at a second end 112 thereof. The mounting structure 106, 110 can take any suitable form, such as a cylinder to receive a coupling shaft, a mounting plate, combinations thereof, and so forth. The shaftless auger 102 advantageously only contacts the spreading material 16 with the flight 104 during operation to minimize undesirable compacting and allows the spreading material 16 to be freely deposited into the bottom trough 24 of the hopper 12.
A third embodiment of a spreader 150 is shown in
A fourth embodiment of a spreader 200 is shown in
Each of the first and second portions 206, 208 have first and second walls 210, 212 disposed at an angle with respect to one another in a wedge configuration. If desired, the first and second walls 210, 212 can include outwardly projecting teeth portions 214 configured to further breakup the spreading material 16. The baffle 204 extends between end walls 215 of the hopper 202 above the auger 26 to direct the spreadable material 16 towards sloped portions 216 of side walls 218 of the hopper 202. Each baffle portion 206, 208 includes end plates 220 utilized to secure the baffle 206, 208 to desired structures.
In the illustrated form, each baffle portion 206, 208 has an outer end 222 pivotably coupled to the end walls 215 of the hopper 202 with hopper and baffle brackets 224, 226 configured as described above. As shown in
A fifth embodiment of a spreader 250 is shown in
As shown, the spreader 250 of this form includes a brace 272 configured similarly to the above brace 232. With this hopper 252, however, the side walls 260 can include recesses 274 with a flat bottom surface 276 to receive brackets 278 to pivotably mount the brace 272 to the hopper 252. The remaining components of the spreader 200 discussed above can be utilized in with this hopper 252. Further, the shaftless auger 102 described above with respect to
A sixth embodiment of a spreader 300 is shown in
Another embodiment for an agitation assembly 400 is shown in
With the one end 421 of the baffle 422 secured to the connecting member 414, the other end 434 is pivotably secured to a hopper 436. Although the hopper of the first embodiment is shown in
So configured, as the drive mechanism 36 rotates the auger 26, the crank 402 rotates therewith and the drive pin 406 follows an annular rotation path. The connecting linkage 408 is driven in a piston-like manner to thereby oscillate upward and downward. The upward and downward oscillations of the connecting linkage 408 cause the baffle 422 to vertically oscillate. Advantageously, with this configuration, the drive mechanism 36 can advantageously reverse operation and rotation of the auger 26 to clear a jamming situation with the spreading material 16.
If desired, similar to the above connecting linkage 56, the connecting linkage 408 of this form can be disengaged from the drive pin 406 using a release pin 444 that removably couples to the drive pin 406 to hold the drive pin bracket 410 on the drive pin 406. Further, a stationary arm 446 can be provided that is pivotably coupled to a fixed structure 448. Accordingly, to disengage the agitation assembly 400, a user can remove the release pin 444, slide the drive pin bracket 410 off the drive pin 406, and connect the drive pin bracket 410 to the stationary arm 446. Of course, the release pin 444 can alternatively or additionally be provided in the pin connection 416 and the stationary arm 446 can couple to the connecting member 414. With this configuration, tools are not required to change the baffle 422 from an agitating mode to standard locked mode.
As shown in
A sixth embodiment of a spreader 510 is shown in
The spreader 510 of this form includes a retrofit assembly for the hopper 512 that includes an offset wall 539 and an agitation plate 540. As shown, the offset wall 539 is fixedly coupled to one of the side walls 520 and is fixedly coupled to and extends between the end walls 518, such as using brackets and fasteners as shown or welding. With this configuration, the offset wall 539 extends across about half the hopper interior so that an interior edge 547 is aligned over the auger 526 or otherwise over the trough 524. As best shown in
The agitation plate 540 of this form is pivotably coupled to the offset wall 539 along the interior edge 547 thereof so that the plate 540 extends between, but is spaced from, the hopper end walls 518. The agitation plate 540 and the offset wall 539 can have respective brackets 546, 548 that pivotably couple together with a pin connection 550 that allow the brackets 546, 548 to pivot with respect to one another about a longitudinal axis X of the hopper 512. In one form, the pin connections 550 can be held together with a cotter pin at one end and retention structures at opposite ends. As shown, the agitation plate 540 and the offset wall 539 can include a plurality of the pin connections 550 therebetween, such as three as shown, two, or more than three. The agitation plate 540 has a width to extend from the interior edge 547 of the offset wall 539 over the trough 524 so that an opposite edge 551 is aligned to deposit material to the opposite side of the auger 526 with respect to the offset wall 539. If desired, the agitation plate 540 and/or the opposite side wall 520 of the hopper 512 can include teeth portions 543 that extend over the trough 524 and are configured to further breakup the spreading material.
Details of an agitation assembly 552 are shown in
So configured, as the drive mechanism (not shown) rotates the auger 526, the crank 554 rotates therewith and the drive pin 562 follows an annular rotation path. The connecting linkage 556 is driven in a piston-like manner to thereby oscillate upward and downward. With the pin connection 572 adjacent to the opposite side 551 of the agitation plate 540, the upward and downward oscillations of the connecting linkage 556 causes the agitation plate 540 pivot or flap upward and downward about the pin connections 550 with the offset wall 539.
If desired, the connecting linkage 556 can be disengaged from the drive pin 562 using a release pin 576 that removably couples to the drive pin 562 to hold the drive pin bracket 564 on the drive pin 562. Further, the spreader 510 can include a stationary arm 578 that is pivotably coupled to a fixed structure 580. Accordingly, to disengage the agitation assembly 552, a user can remove the release pin 576, slide the drive pin bracket 564 off the drive pin 562, and connect the drive pin bracket 564 to the stationary arm 578. The release pin 576 can be provided in one of the pin connections 570, 572 and the stationary arm 578 can alternatively couple to the connecting arm 566 or agitation plate bracket 573. With this configuration, tools are not required to change the agitation plate 540 from an agitating mode to standard locked mode.
Of course, while the hopper 512 is described above as a retrofit configuration with both the offset wall 539 and the side wall 520 extending beneath the offset wall 539, as shown in
Another alternative spreader 510′ is shown in
A seventh embodiment of a spreader 610 is shown in
The spreader 610 of this form includes a retrofit assembly for the hopper 612 that includes an offset wall 639 fixedly coupled the end walls 618 and one of the side walls 620 and an agitation plate 640. An interior edge 647 of the offset wall 639 is aligned over the auger 626 or otherwise over the trough 624. As best shown in
The agitation plate 640 of this form is slidably coupled to the offset wall 639 adjacent to the interior edge 647 thereof so that the plate 640 extends between, but is spaced from, the hopper end walls 618. The agitation plate 640 and the offset wall 639 include respective brackets 646, 648 that couple together with a pin connection 650. As shown in
Details of an agitation assembly 652 are shown in
So configured, as the drive mechanism (not shown) rotates the auger 626, the crank 654 rotates therewith and the drive pin 662 follows an annular rotation path. The connecting linkage 656 is driven in a piston-like manner to thereby oscillate upward and downward. With the linkage 656 and the pin connections 672, 677 therebetween, the upward and downward oscillations of the connecting linkage 656 causes the agitation plate 640 slide up and down over the interior edge 647 of the offset wall 539. Both the brackets 646, 648 with the pin connection 650 therebetween and the overhanging toe portion 648a of the offset wall bracket 648 restricting movement of the agitation plate 640 to the desired oscillating, sliding action.
As with the above form, if desired, the connecting linkage 656 can be disengaged from the drive pin 662 using a release pin 676 that removably couples to the drive pin 662 to hold the drive pin bracket 664 on the drive pin 662. Further, the spreader 610 can include a stationary arm 678 that is pivotably coupled to a fixed structure 680 to optionally convert the agitation plate 640 to a fixed position.
Of course, while the hopper 612 is described above as a retrofit configuration with both the offset wall 639 and the side wall 620 extending beneath the offset wall 639, the hopper 612 can alternatively be provided without a separate side wall extending beneath the offset wall 639 similar to that shown in
In addition to being suitable for installation in any of the above-described hoppers, the spreaders 510, 610 of the above forms can also utilize a shaftless auger 464 as shown in
Those skilled in the art will recognize that a wide variety of modifications, alterations, and combinations can be made with respect to the above described embodiments without departing from the scope of the invention, and that such modifications, alterations, and combinations are to be viewed as being within the ambit of the inventive concept. For example, the agitation assemblies described herein can advantageously be retrofit within existing spreaders with suitable modifications to couple a crank to an auger and a connecting linkage to a baffle.
This application claims the priority benefit of U.S. Provisional Application No. 62/849,690, filed May 17, 2019, which is hereby incorporated by reference herein in its entirety.
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Number | Date | Country | |
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20200360878 A1 | Nov 2020 | US |
Number | Date | Country | |
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62849690 | May 2019 | US |