Exemplary embodiments herein generally relate to a clothes washing machine, and more particularly, to a clothes washing machine having an agitator assembly including at least one secondary impeller for imparting an upward flow to the washing water.
A clothes washing machine is generally classified into either a side-loading drum type in which a rotational shaft of a water basket is horizontally arranged, or a top-loading agitator type in which a rotating shaft of a water basket is vertically arranged. In the known drum type clothes washing machine, a cylindrical drum having a plurality of water extracting openings is rotatably arranged in a water basket. During operation, a plurality of projections formed in the drum pull the clothes upward, and then clothes fall by gravity so the washing process is accomplished. This washing machine is adapted for larger capacity washing.
A known top-loading clothes washing machine is schematically illustrated in
The cycles of the automatic clothes washing machine allow the user to choose pre-soak, pre-wash, wash, rinse, and spin dry cycles of varying durations. Also automatic clothes washing machines allow the user to add, repeat, or exclude cycles in the process. The mechanical operation of the clothes washing machine can independently control rotation of the agitator and the drum. In the wash agitation mode, the drum is locked in position while the agitator rotates. In the spin mode, both the drum and agitator spin in unison. Water with concentrated detergent is typically pumped and circulated from a valve situated above the drum. The impinging of the water on the fabric assists in the cleaning function of the washing machine. Older model clothes washing machines had very aggressive tall agitators that were more aggressive at moving the fabric through the detergent and water solution in the drum. Modern high efficiency clothes washing machines, such as the clothes washing machine 100 schematically depicted in
In accordance with one aspect, an agitator assembly for a clothes washing machine is provided. The washing machine includes a water basket for containing water therein, and a drum rotatably disposed in the water basket for holding laundry. A drive mechanism selectively rotates the drum and the agitator assembly. The agitator assembly includes a base rotatably mounted on a lower portion of the drum. The base includes an upper surface and a lower surface and is configured to rotate about a first rotational axis. A plurality of vanes is mounted on the upper surface of the base. Each vane extends radially from the first rotational axis toward a periphery of the base. The plurality of vanes is rotated together with the base about the first rotational axis. An impeller is mounted to the base and is positioned at least partially below the upper surface of the base such that the impeller is prevented from contacting laundry held in the drum. The impeller is configured to rotate along with rotation of the base about a second rotational axis which is radially offset from the first rotational axis. Rotation of the impeller imparts an upper flow through the base to the water contained in the water basket.
In accordance with another aspect, an agitator assembly for a clothes washing machine includes a base rotatably mounted on a lower portion of a drum. The base includes an upper surface and a lower surface and is configured to rotate about a first rotational axis. A plurality of vanes is mounted on the upper surface of the base. Each vane extends radially from the first rotational axis of the base. The plurality of vanes is rotated together with the base about the first rotational axis. The vanes divide the base into separate sections. A plurality of impellers is mounted to the base, one impeller being provided for each section of the base. Each impeller includes a plate and a plurality of curved blades radially arranged on an upper surface of the plate. The base includes a plurality of apertures, each aperture dimension to receive therein one of the impellers. The plurality of impellers is configured to rotate along with rotation of the base about a second rotational axis, wherein rotation of the impellers impart an upward flow through the base to the water contained in the water basket. A plurality of caps is provided, each cap being configured to cover the blades of one of the impellers. Each cap prevents the blades of each impeller from contacting laundry held in the drum.
In accordance with yet another aspect, a clothes washing machine includes a water basket for containing water therein, a rotary drum disposed in the water basket for holding laundry, an agitator assembly rotatably mounted at a lower portion of the drum, and a drive mechanism for selectively rotating the drum and the agitator assembly. The agitator assembly includes an annular base having a plurality of vanes and a plurality of circumferentially spaced impellers rotatably disposed in apertures provided in the base. A plurality of caps covers the plurality of impellers. The caps prevent laundry from contacting the impellers. A plurality of support members is configured to at least partially house the impellers. Each support member is connected to one of the plurality of caps. The drive mechanism includes a stationary annular gear secured to the lower portion of the drum and a plurality of pinion gears connected to the plurality of impellers. The pinion gears are meshed with the annular gear. Rotation of the base relative to the drum about a first rotational axis causes each pinion gear to revolve about a second rotational axis and rotate along the perimeter of the annular gear. This, in turn, rotates each impeller in the aperture of the base about a second rotational axis, wherein rotation of the impellers impart an upper flow through the base to the water contained in the water basket.
It should, of course, be understood that the description and drawings herein are merely illustrative and that various modifications and changes can be made in the structures disclosed without departing from the present disclosure. In general, the figures of the exemplary agitator assembly for a clothes washing machine are not to scale. It should be appreciated that the term “plurality” means “two or more”, unless expressly specified otherwise. It will also be appreciated that the various identified components of the exemplary agitator assembly disclosed herein are merely terms of art that may vary from one manufacturer to another and should not be deemed to limit the present disclosure.
Referring now to the drawings where like numerals refer to like parts throughout the several views,
The agitator assembly 200 generally includes an annular base 202 rotatably mounted on a lower portion, such as a bottom support 204, of the drum 106. The base 202 includes an upper surface 210 and a lower surface 212, and is configured to rotate about a first rotational axis FRA which is defined by a drive mechanism 220. A plurality of vanes 230 is mounted on the upper surface 210 of the base 202. Each vane 230 extends radially from the first rotational axis FRA toward a periphery 232 of the base 202. The plurality of vanes 230 is rotated together with the base 202 about the first rotational axis FRA. An impeller assembly 240 is mounted to the base 202 and is positioned at least partially below the upper surface 210 of the base such that an impeller 242 of the impeller assembly 240 is prevented from contacting laundry held in the drum 106. As will be discussed in greater detail below, the impeller 242 is configured to rotate along with rotation of the base 202 about a second rotational axis SRA which is radially offset from the first rotational axis FRA. Rotation of the impeller 242 imparts an upper flow through the base 202 to the water contained in the water basket 104 and drum 106.
As indicated above, the plurality of vanes 230 is mounted on the upper surface 210 of the base 202. In the depicted exemplary embodiment, each vane 230 includes a first end portion 244 and a second end portion 246. The first end portion 244 of each vane 230 is mounted to a hub 248, which is mounted on a post 250 extending upwardly from the upper surface 210 of the base 202. With this configuration, the plurality of vanes 230 can be removed from the base 202. Alternatively, the base 202 together with the plurality of vanes can be formed as a unitary one-piece member such that the plurality of vanes 230 is integral with the base 202. The hub 248 can be spaced from the upper surface 210 of the base 202 via a platform 256 provided on the upper surface 210 of the base 202. For the agitator assembly 200 having the vanes 230 removable from the base 202, the platform 256 can be a separate member secured to the base 202. As shown, the platform 256 can include a cutout 258 dimensioned to accommodate the impeller assembly 240 and a top wall 260. The top wall 260 is defined by a sloping section 262 and a central planar section 264. The post 250 is positioned on the planar section 264 of the top wall 260. With the platform 256, the first end portion 244 of each vane 230 is elevated compared to the second end portion 246 such that each vane 230 is slanted upwardly from the periphery 232 of the base 202 toward the first rotational axis FRA. It should be appreciated, however, that in lieu of the platform 256, the plurality of vanes 230 can be mounted directly to the upper surface 210 of the base 202. As depicted, the plurality of vanes 230 divide the base 202 into equally sized sections 270, and the exemplary agitator assembly 200 can include an impeller assembly 240 for each section 270 of the base 202.
With particular reference to
More particularly, the cap 300 includes an annular base member 310 and a plurality of tabs 312 extending downwardly from the base member 310. The tabs 312 are circumferentially spaced on the base member 310 such that adjacent tabs define a space 314 therebetween. In the depicted embodiment, the base member 310 is convex away from the impeller 242 and includes a plurality of slots 320 and a central opening 322. Similar to the arrangement of the impeller blades 282 on the plate 280, the plurality of slots 320 is radially arranged on the base member 310 for jetting water upwardly in the drum 106, and the plurality of slots 320 has a profile similar to the profile of the plurality of blades 282. Each of the tabs 312 includes an outwardly extending shelf 324 having an engaging surface 326. The tabs 312 are configured to engage the support member 302. The support member 302 includes a peripheral wall 340. A lower portion of the peripheral wall 340 includes inwardly extending flanges 342 for engaging the plate 280 of the impeller 242. The flanges 342 are circumferentially spaced on the peripheral wall 340 such that adjacent flanges 342 define a space 346 therebetween. The flanges 342 act as a bushing allowing for rotation of the impeller 242 within the support member 302. As depicted, the peripheral wall 340 of the support member 302 at least partially surrounds the impeller blades 282. The peripheral wall 340 further includes a plurality of circumferentially spaced elongated openings 350 which allow water to flow through the support member 302 and toward the impeller blades 282 as the impeller 242 rotates about the second rotational axis SRA.
The cap 300 and the support member 302 together are configured to mount the impeller 242 to the base 202. Specifically, the base 202 includes an aperture dimensioned to receive the impeller assembly 240. As indicated previously, the exemplary agitator assembly 200 includes a plurality of impeller assemblies 240, one impeller assembly provided in each section 270 of the base 202. Therefore, the base 202 includes a plurality of apertures 360, each aperture 360 dimensioned to receive therein one of the impeller assemblies 240. When positioned in the aperture 360, the plate 280 of the impeller 242 is located below the upper surface 210 of the base 202 and the peripheral wall 290 of the plate 280 is spaced from the base 202 such that the impeller 242 rotates freely within the aperture 360.
To mount the impeller assembly 240 to the bases 202, the aperture 360 is provided with inwardly extending ledges 370, each ledge defining a support surface 372. The ledges 370 are circumferentially spaced about an inner surface 376, which defines the aperture 360, such that adjacent ledges 370 define a space 374 therebetween. The space 374 is sized to receive one of the tabs 312 of the cap 300. The cap 300 is positioned in the aperture 360 such that the tabs 312 are positioned in the spaces 374 and is supported on the support surfaces 372 of the ledges 370. Once properly positioned in the aperture 360, the cap 300 is fixed relative to rotation of the impeller 242 and moves together with rotation of the base 202. As stated previously, the impeller 242 sits on the flanges 342 of the support member 302, the flanges 342 acting as a bushing allowing for rotation of the impeller 242. The support member 302 is connected to the cap 300 via engagement of the shelves 324 provided on the tabs 312 with the peripheral wall 340 of the support member 302. The tabs 312 are positioned in the spaces 346 defined by the adjacent flanges 342 such that the shelves 324 extend at least partially beneath the peripheral wall 340. In this position, the peripheral wall 340 is engaged by the engaging surfaces 326 defined by the shelves 324. Because the tabs 312 are positioned between the flanges 342, the support member 302 is also fixed relative to rotation of the impeller 242 and moves together with the base 202. Therefore, in the assembled condition shown in
With particular reference to
The drive mechanism 220 further includes a stationary annular gear 392 provided on the lower portion, specifically the bottom support 204, of the drum 106. The annular gear 392 rotates with the rotary drum 106 about the first rotational axis FRA. According to one aspect, the stationary gear 392 is a separate gear that is fixedly secured to the drum 106 via a mounting member, such as the depicted mounting members 396 and 398 which are provided on the drum 106 to accommodate the configuration of the base 202 of the agitator assembly 200. According to another aspect, the stationary annular gear 392 can be integrally formed with the lower portion of the drum 106. The annular gear 392 includes a plurality of teeth 400 disposed about the outer perimeter of the gear. The drive mechanism 202 further includes a pinion gear 410 that is connected to the impeller assembly 240. Particularly, the pinion gear 410 is positioned beneath the plate 280 of the impeller 242 and includes teeth 412 disposed about an outer perimeter of the pinion gear, the teeth 412 being spaced inwardly from the peripheral wall 290 of the plate 280. This allows the pinion gear 410 to be rotationally positioned between the inwardly extending flanges 342 provided on the peripheral wall 340 of the support member 302. The pinion gear 410 can be a separate gear which is fixedly connected to the lower surface 286 of the plate 280. Alternatively, the pinion gear 410 can be integrally formed with the plate 280 of the impeller 242.
As best shown in
As is evident from the foregoing, the exemplary agitator assembly 200 generally includes three features, namely, the base 202, the plurality of agitating vanes 230 and the impeller assembly 240. Again, the agitator assembly 200 can include a plurality of impeller assemblies 240; although, this is not required. The rotating impeller 242 of the impeller assembly 240 forces water with detergent solution upward from that portion of the drum 106 provided beneath the base 202 into the laundry as the base 202 together with the vanes 230 rotate about the first rotational axis FRA. The impeller 242 spins about the second rotational axis SRA as the base 202 rotates back and forth pushing water upward through the base 202 to the laundry. The cap 300 and support member 302 retain the impeller 242 to the base 202 without the need for additional hardware, and act as a bushing to facilitate rotation of the impeller 242. The impeller 242 is prevented from contacting the laundry in the drum 106 via the cap 300 and the cap 300 acts as a directional guide for water flow upward in the drum 106. Because the pinion gear 410 meshes with the annular gear 392, no secondary drive motor or transmission is required to rotate the impeller 242. If more than one impeller assembly is implemented, the impeller assemblies 240 are assembled to the base 202 through a predetermined number of locations that optimize their effectiveness. By providing circumferentially spaced impeller assemblies 240 on the base 202, the impellers 242 will circulate detergent solution or rinse water equally in the washing process for the laundry.
With reference now to
Similar to the agitator assembly 200, rotation of the impellers 532 about a second rotational axis SRA imparts an upward flow through the base 502 to the water contained in the water basket 104 and drum 106. However, unlike the agitator assembly 200, the plurality of caps 560 are also configured to rotate together with the impellers 532 about the second rotational axis SRA. To that end, each cap 560 includes an annular base member 562 and a peripheral wall 564 extending downwardly from the base member 562. A lower portion of the wall includes a flange 566 adapted to retain the cap 560 at least partially in the aperture 550 of the base. According to one aspect, each cap 560 can be press fit onto an upper portion of the blades 542 of the impeller 532. This allows the caps 560 to rotate with the impellers 532 about the second rotational axis. Although, it should be appreciated that alternative manners for securing the caps 560 to the impellers 532 so that the caps rotate with the impellers are contemplated. Each cap 560 further includes an outwardly extending projection 570 for agitating the laundry. Provided on an upper surface of the projection 570 is a plurality of water openings 572. As each impeller 532 together with the cap 560 rotates about the second rotational axis SRA, water is directed upwardly through the openings 572 provided on the projection 570 and upwardly along the sidewall of the drum 106.
The agitator assembly 500 further includes a drive mechanism 580 which is similar to the drive mechanism 220 of the agitator assembly 200. The drive mechanism 580 includes an annular gear 582 which can be integrally formed on the lower portion of the drum 106. The drive mechanism 580 further includes a pinion gear 586 which can be integrally formed on each impeller 532 beneath the plate 540. Each pinion gear 586 is meshed with the annular gear 582. With this arrangement, rotation of the base 502 relative to the drum 106 about the first rotational axis FRA causes each pinion gear 586 to revolve about the second rotational axis SRA and rotate along an outer perimeter of the annular gear 582 which, in turn, rotates each impeller 532 and cap 560 in the drum 106. It should be appreciated that in the depicted embodiment, because the pinion gears 586 are meshed with the outer perimeter of the annular gear 582, the impeller assemblies 530 rotate in the same direction as the base 502. However, it is contemplated that the annular gear can be a ring gear which allows the pinion gears to be meshed with an inner perimeter of the annular gear. With this arrangement, the impeller assemblies 530 will rotate in an opposite direction relative to the rotation of the base 502.
It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
The present application claims priority to U.S. Provisional Patent Application Ser. No. 61/422,496 filed on Dec. 13, 2010, such application being incorporated herein in its entirety.
Number | Date | Country | |
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61422496 | Dec 2010 | US |