Patent Grant
11925303
This specification relates to surface cleaning apparatuses, and more particularly, to agitators for reducing and/or preventing hair from becoming entangled and systems/methods for removing collected hair without the user having to contact the hair.
The following is not an admission that anything discussed below is part of the prior art or part of the common general knowledge of a person skilled in the art.
A surface cleaning apparatus may be used to clean a variety of surfaces. Some surface cleaning apparatuses include a rotating agitator (e.g., brush roll). One example of a surface cleaning apparatus includes a vacuum cleaner which may include a rotating agitator as well as vacuum source. Non-limiting examples of vacuum cleaners include robotic vacuums, upright vacuum cleaners, canister vacuum cleaners, stick vacuum cleaners, and central vacuum systems. Another type of surface cleaning apparatus includes powered broom which includes a rotating agitator (e.g., brush roll) that collects debris, but does not include a vacuum source.
While the known surface cleaning apparatuses are generally effective at collecting debris, some debris (such as hair) may become entangled in the agitator. The entangled hair may reduce the efficiency of the agitator, and may cause damage to the motor and/or gear train that rotates the agitator. Moreover, it may be difficult to remove the hair from the agitator because the hair is entangled in the bristles.
These and other features advantages will be better understood by reading the following detailed description, taken together with the drawings wherein:
The drawings included herewith are for illustrating various examples of articles, methods, and apparatuses of the teaching of the present specification and are not intended to limit the scope of what is taught in any way.
Various apparatuses or processes will be described below to provide an example of an embodiment of each claimed invention. No embodiment described below limits any claimed invention and any claimed invention may cover processes or apparatuses that differ from those described below. The claimed inventions are not limited to apparatuses or processes having all of the features of any one apparatus or process described below or to features common to multiple or all of the apparatuses described below. It is possible that an apparatus or process described below is not an embodiment of any claimed invention. Any invention disclosed in an apparatus or process described below that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicants, inventors or owners do not intend to abandon, disclaim or dedicate to the public any such invention by its disclosure in this document.
Turning now to
When rotated, the agitator 18 is configured pickup and/or sweep debris into one or more debris collection chambers 30 (e.g., dust bins), e.g., as generally illustrated by arrow D. The debris collection chambers 30 may be either permanently or removably coupled to the body 12, and are configured to be in fluid communication with the agitator chamber 20 such that debris collected by the rotating agitator 18 may be stored. Optionally, the agitator chamber 20 and debris chamber 30 are fluidly coupled to a vacuum source 32 (e.g., a vacuum pump or the like) for generating a partial vacuum in the agitator chamber 20 and debris collection chamber 30 and to suck up debris proximate to the agitator chamber 22 and/or agitator 18. As may be appreciated, the rotation of the agitator 18 may aid in agitating/loosening debris from the cleaning surface. Optionally, one or more filters 34 may be provided to remove any debris (e.g., dust particles or the like) entrained in the partial vacuum air flow. The debris chamber 30, vacuum source 32, and/or filters 34 may be at least partially located in the body 12. Additionally, one or more tubes, ducts, or the like 36 may be provided to fluidly couple the debris chamber 30, vacuum source 32, and/or filters 34.
With reference to
As may be appreciated, an excessive amount of hair building up on the agitator 18 may reduce the efficiency of the agitator 18 and/or causing damage to the robot cleaning apparatus 10 (e.g., the rotation systems 24 or the like). To address the problem of hair wrapping around the agitator 18, the agitator 18 includes a plurality of bristles 40 aligned in one or more rows or strips as well as one or more sidewalls and/or continuous sidewalls 42 adjacent to at least one row of bristles 40. The rows of bristles 40 and continuous sidewall 42 are configured to reduce hair from becoming entangled in the bristles 40 of the agitator 18. Optionally, the combination of the bristles and sidewall 42 may be configured to generate an Archimedes screw force that urges/causes the hair to migrate towards one or more collection areas and/or ends of the agitator 18. The bristles 40 may include a plurality of tufts of bristles 40 arranged in rows and/or one or more rows of continuous bristles 40.
The plurality of bristles 40 extend outward (e.g., generally radial outward) from the elongated agitator body 44 (e.g., a base portion 46) to define one or more continuous rows. One or more of the continuous rows of bristles 40 may be coupled (either permanently or removably coupled) to the elongated agitator body 44 (e.g., to a base region 46 of the body 44) using one or more form locking connections (such as, but not limited to, a tongue and groove connection, a T-groove connection, or the like), interference connections (e.g., interference fit, press fit, friction fit, Morse taper, or the like), adhesives, fasteners overmoldings, or the like.
The rows of bristles 40 at least partially revolve around and extend along at least a portion of the longitudinal axis/pivot axis PA of the elongated agitator body 44 of the agitator 18. As defined herein, a continuous row of bristles 40 is defined as a plurality of bristles 40 in which the spacing between adjacent bristles 40 along the axis of rotation 20 is less than or equal to 3 times the largest cross-sectional dimension (e.g., diameter) of the bristles 40.
As mentioned above, the plurality of bristles 40 are aligned in and/or define at least one row that at least partially revolves around and extends along at least a portion of the longitudinal axis/pivot axis PA of the elongated agitator body 44 of the agitator 18. For example, at least one of the rows of bristles 40 may be arranged in a generally helical, arcuate, and/or chevron configuration/pattern/shape. Optionally, one or more of the rows of bristles 40 (e.g., the entire row or a portion thereof) may have a constant pitch (e.g., constant helical pitch). Alternatively (or in addition), one or more of the rows of bristles 40 (e.g., the entire row or a portion thereof) may have a variable pitch (e.g., variable helical pitch). For example, at least a portion of the row of bristles 40 may have a variable pitch that is configured to accelerate the migration of hair and/or generally direct debris towards the debris collection chamber 30.
At least one row of bristles 40 is proximate to (e.g., immediately adjacent to) at least one sidewall 42. The sidewall 42 may be disposed as close as possible to the nearest row of bristles 40, while still allowing the bristles 40 to bend freely left-to-right. For example, one or more of the sidewalls 42 may extend substantially continuously along the row of bristles 40. In one embodiment, at least one sidewall 42 extends substantially parallel to at least one of the rows of bristles 40. As used herein, the term “substantially parallel” is intended to mean that the separation distance between the sidewall 42 and the row of bristles 40 remains within 15% of the greatest separation distance along the entire longitudinal length of the row of bristles 40. Also, as used herein, the term “immediately adjacent to” is intended to mean that no other structure feature or element having a height greater than the height of the sidewall 42 is disposed between the sidewall 42 and a closest row of bristles 40, and that the separation distance D between the sidewall 42 and the closest row of bristles 40 is less than, or equal to, 5 mm (for example, less than or equal to 3 mm, less than or equal to 2.5 mm, less than or equal to 1.5 mm, and/or any range between 1.5 mm to 3 mm).
One or more of the sidewalls 42 may therefore at least partially revolve around and extend along at least a portion of the longitudinal axis/pivot axis PA of the elongated agitator body 44 of the agitator 18. For example, at least one of the sidewalls may be arranged in a generally helical, arcuate, and/or chevron configuration/pattern/shape. Optionally, one or more of the sidewalls 42 (e.g., the entire row or a portion thereof) may have a constant pitch (e.g., constant helical pitch). Alternatively (or in addition), one or more of the sidewalls 42 (e.g., the entire row or a portion thereof) may have a variable pitch (e.g., variable helical pitch).
While the agitator 18 is shown having a row of bristles 40 with a sidewall 42 arranged behind the row of bristles 40 as the agitator 18 rotates about the pivot axis PA, the agitator 18 may include one or more sidewalls 42 both in front of and behind the row of bristles 40. As noted above, one or more of the sidewalls 42 may extend outward from a portion of the elongated agitator body 44 as generally illustrated in
The agitator 18 may therefore include at least one row of bristles 40 substantially parallel to at least one sidewall 42. According to one embodiment, at least a portion (e.g., all) of the bristles 40 in a row may have an overall height Hb (e.g., a height measured from the pivot axis PA) that is longer than the overall height Hs (e.g., a height measured from the pivot axis PA) of at least one of the adjacent sidewalls 42. Alternatively (or in addition), at least a portion (e.g., all) of the bristles 40 in a row may have a height Hb that is 2-3 mm (e.g., but not limited to, 2.5 mm) longer than the height Hs of at least one of the adjacent sidewalls 42. Alternatively (or in addition), the height Hs of at least one of the adjacent sidewalls 42 may be 60 to 100% of the height Hb of at least a portion (e.g., all) of the bristles 40 in the row. For example, the bristles 40 may have a height Hb in the range of 12 to 32 mm (e.g., but no limited to, within the range of 18 to 20.5 mm) and the adjacent sidewall 42 may have a height Hs in the range of 10 to 29 mm (e.g., but no limited to, within the range of 15 to 18 mm).
The bristles 40 may have a height Hb that extends at least 2 mm. beyond the distal-most end of the sidewall 42. The sidewall 42 may have a height Hs of at least 2 mm from the base 52, and may up a height Hs that is 50% or less of the height Hb of the bristles 40. At least one sidewall 42 should be disposed close enough to the at least one row 46 of bristles 40 to increase the stiffness of the bristles 40 in at least one front-to-back direction as the agitator 18 is rotated during normal use. The sidewall 42 may therefore allow the bristles 40 to flex much more freely in at least one side-to-side direction compared to a front-to-back direction. For example, the bristles 40 may be 25%-40% (including all values and ranges therein) stiffer in the front-to-back direction compared to side-to-side direction. According to one embodiment, the sidewall 42 may be located adjacent to (e.g., immediately adjacent to) the row 46 of bristles 40. For example, the distal most end of the sidewall 42 (i.e., the end of the sidewall 42 furthest from the center of rotation PA) may be 0-10 mm from the row 46 of bristles 40, such as 1-9 mm from the row 46 of bristles 40, 2-7 mm from the row 46 of bristles 40, and/or 1-5 mm from the row 46 of bristles 40, including all ranges and values therein.
According to one embodiment, the sidewall 42 includes flexible and/or elastomeric. Examples of a flexible and/or elastomeric material include, but are not limited to, rubber, silicone, and/or the like. The sidewall 42 may include a combination of a flexible material and fabric. The combination of a flexible material and fabric may reduce wear of the sidewall 42, thereby increasing the lifespan of the sidewall 42. The rubber may include natural and/or synthetic, and may be either a thermoplastic and/or thermosetting plastic. The rubber and/or silicone may be combined with polyester fabric. In one embodiment, sidewall 42 may include cast rubber and fabric (e.g., polyester fabric). The cast rubber may include natural rubber cast with a polyester fabric. Alternatively (or in addition), the cast rubber may include a polyurethane (such as, but not limited to, PU 45 Shore A) and cast with a polyester fabric.
Because the sidewall 42 may be assembled on a helical path, there is a requirement for the top edge and bottom edge of the sidewall 42 to follow different helices each with a different helical radius. When a flexible material with reinforcement is selected to pass life requirements, the stretch required along these edges should be accounted for in order for the as-assembled sidewall 42 position to agree with the different helical radius and helical path of each edge (because the fiber materials of the composite sidewall 42 can reduce the flexibility of the sidewall 42). If this is not meet, then the distal end of the sidewall 42 may not be positioned at a constant distance from the bristles 40 (e.g., within 10 mm as described herein). Therefore, the sidewall 42 geometry and the material choices should be selected to satisfy the spatial/positional requirements of the sidewall 42, the flexibility required to perform the anti-wrap function, and the durability to withstand normal use in a vacuum cleaner. The addition of a fabric may be useful in higher agitator rotation speed applications (e.g., but not limited to, upright vacuum applications).
The agitator 18 (e.g., the bristles 40) should be aligned within the agitator chamber 20 such that the bristles 40 are able to contact the surface to be cleaned. The bristles 40 should be stiff enough in at least one of the directions of arrows R to engage the surface to be cleaned (e.g., but not limited to, carpet fibers) without undesirable bending (e.g., stiff enough to agitate debris from the carpet), yet flexible enough to allow side-to-side bending. Both the size (e.g., height Hs) and location of the sidewalls 42 relative to the row of bristles 40 may be configured to generally prevent and/or reduce hair from becoming entangled around the base or bottom of the bristles 40. The bristles 40 may be sized so that when used on a hard floor, it is clear of the floor in use. However, when the surface cleaning apparatus 10 is on carpet, the wheels 16 will sink in and the bristles 40 will penetrate the carpet. The length of bristles 40 may be chosen so that it is always in contact with the floor, regardless of floor surface. Additional details of the agitator 18 (such as, but not limited to, the bristles 40 and sidewall 42) are described in copending U.S. Patent Application Ser. No. 62/385,572 filed Sep. 9, 2016, which is fully incorporated herein by reference.
With reference to
According to one embodiment, at least some of the fingers 52 (e.g., all of the fingers 52) extend generally towards the agitator 18 such that a distal most end of the fingers 52 is within 2 mm of the sidewall 42 as the sidewall 42 rotates past the fingers 52. As such, the fingers 52 may or may not contact the sidewall 42.
Alternatively (or in addition), at least some of the fingers 52 (e.g., all of the fingers 52) extend generally towards the agitator 18 such that a distal most end of the fingers 52 contact (e.g., overlap) the sidewall 42 as the sidewall 42 rotates past the fingers 52. For example, the distal most end of the fingers 52 may contact up to 3 mm of the distal most end of the sidewall 42, for example, 1-3 mm of the distal most end of the sidewall 42, 0.5-3 mm of the distal most end of the sidewall 42, up to 2 mm of the distal most end of the sidewall 42, and/or 2 mm of the sidewall 42, including all ranges and values therein.
The fingers 52 may be placed along all or a part of the longitudinal length L of the debrider 50, for example, either evenly or randomly spaced along longitudinal length L. According to one embodiment, the density of the fingers 52 (e.g., number of fingers 52 per inch) may be in the range of 0.5-16 fingers 52 per inch such as, but not limited to, 1-16 fingers 52 per inch, 2-16 fingers 52 per inch, 4 to 16 fingers 52 per inch and/or 7-9 fingers 52 per inch, including all ranges and values therein. For example, the fingers 52 may have a 2-5 mm center to center spacing, a 3-4 mm center to center spacing, a 3.25 mm center to center spacing, a 1-26 mm center to center spacing, up to a 127 mm center to center spacing, up to a 102 mm center to center spacing, up to a 76 mm center to center spacing, up to a 50 mm center to center spacing, a 2-26 mm center to center spacing, a 2-50.8 mm center to center spacing, and/or a 1.58-25.4 mm center to center spacing, including all ranges and values therein.
The width of the fingers 52 (e.g., also referred to as teeth) may be configured to occupy a minimum width subject to manufacturing and strength requirements. The reduced width of the fingers 52 may minimize wear on the agitator 18 and facilitate airflow between the fingers 52 for clearing of hair. The collective widths of the plastic fingers 52 may be 30% or less than the total width of the debrider 50, particularly when the debrider 50 is plastic.
The width of the fingers 52 along the profile and brush roll axis PA may be based on structural and molding requirements. The profile of the distal end of the fingers 52 may be arcuate (e.g., rounded) or may form a sharp tip (e.g., the leading edge 54 and the trailing edge 56 may intersect at the inflection point to form an acute angle). According to one embodiment, the profile of the distal end of the fingers 52 may be rounded and smooth, based on material and production factors. For example, the profile of the distal end of the fingers 52 may be 0.6-2.5 mm in diameter (such as, but not limited to, 1-2 mm in diameter and/or 1.6 mm in diameter) for a 28 mm diameter agitator 18.
The root gap of the fingers 52 (e.g., the transition between adjacent fingers 52) may have a radial gap clearance that is from 0 to 15% of the major diameter of the agitator 18. For example, the root gap of the fingers 52 may be between 2-7% of the major diameter of the agitator 18 such as, but not limited to, 3-6% of the major diameter of the agitator 18 and/or 5.4% of the major diameter of the agitator 18. By way of a non-limiting example, the root gap of the fingers 52 may be a 1.5 mm gap for a 28 mm agitator 18.
While the fingers 52 are illustrated being spaced in a direction extending along a longitudinal length L of the debrider 50 that is generally parallel to the pivot axis PA of the agitator 18, it should be appreciated that all or a portion of the fingers 52 may extend along one or more axes (e.g., a plurality of axes) in one or directions that are transverse to the pivot axis PA (e.g., but not limited to, a V shape).
Turning now to
With reference to
The engagement portion 58 of at least one leading edge 54 of a finger 52 may be disposed at an angle LEA that may be defined as the angle formed by a straight line extending between the inner and outer most positions of the engagement portion 58 (excluding the tip radius, if any) and a line extending normal from the outer most position of the engagement portion 58. According to this definition, the angle LEA may be between 0 and 40 degrees in the direction towards the front of the robot cleaning apparatus 10 (e.g., generally in the direction of arrow F) as shown in
As noted herein, the debrider 50 may be located anywhere within the agitator chamber 20 and/or opening 22. According to one embodiment, the angle LEA of the engagement portion 58 of at least one leading edge 54 of a finger 52 may be defined as the angle formed by a straight line extending between the inner and outer most positions of the engagement portion 58 (excluding the tip radius, if any) and a straight line extending between a midpoint of the finger 52 at the outer most position of the engagement portion 58 and the center of rotation (e.g., pivot axis) of the agitator 18, as generally illustrated in
Turning now to
The robot cleaning apparatus 10 may also include one or more debrider cleaners. As noted herein, hair that is removed from the agitator 18 may collect on the fingers 52 of the debrider 50. This hair must be eventually removed from the debrider 50. The debrider cleaner may include a plurality of debrider cleaner fingers and/or gratings that are configured to remove the hair collected on the fingers 52 of the debrider 50 when the user moves the debrider cleaner fingers/gratings relative to the debrider 50, without the user having to contact the hair. According to one embodiment, one or more of the debriders 50 are coupled to the lid 66 and one or more of the debrider cleaner fingers/gratings are coupled to the chamber body 64. Alternatively (or in addition), one or more of the debriders 50 are coupled to the chamber body 64 and one or more of the debrider cleaner fingers/gratings are coupled to the lid 66. In either case, the debrider 50 moves relative to the debrider cleaner fingers/gratings as the user removes the lid 66 and/or swings the lid 66 open from the chamber body 64, for example, while empting the debris cavity 68 of the debris collection chamber 30.
According to yet another embodiment, at least one of the debriders 50 is configured to be retracted or extended (for example into a portion of the chamber body 64, debris cavity 68, and/or lid 66) and the debrider cleaner fingers/gratings remain substantially stationary. Alternatively (or in addition), at least one of the debrider cleaner fingers/gratings is configured to be retracted or extended (for example into a portion of the chamber body 64, debris cavity 68, and/or lid 66) and the debriders 50 remain substantially stationary. In all cases, the debrider cleaner fingers/gratings are in configured to move within close proximity to (e.g., within 1 mm) and/or contact the fingers 52 of the debrider 50 during the relative movement of the debrider cleaner fingers/gratings and debrider 50.
With reference to
The lid 66 is coupled to the chamber body 64 by one or more hinges 70 that are located near the debrider 50 (e.g., on the same side of the debris collection chamber 30 as the debrider 50). In particular, the lid 66 is shown in the closed position in
Turning now to
With reference now to
While the debrider cleaner fingers/gratings 74 have been illustrated as being closed (e.g., gratings), it should be appreciated that the debrider cleaner fingers/gratings 74 may be open (e.g., fingers) similar to a comb. Additionally, it should be appreciated that while the agitator 18, debrider 50, and debrider cleaner 72 have been described in combination with a robot cleaning apparatus 10, the agitator 18, debrider 50, and/or debrider cleaner 72 are not limited to a robot cleaning apparatus 10 unless specifically claimed as such. In particular, the agitator 18, debrider 50, and/or debrider cleaner 72 may be integrated into any surface cleaning apparatus or surface cleaning head such as, but not limited to, upright vacuums, canister vacuums, handheld vacuums, and the like.
Turning now to
The cleaning device 16 may include one or more agitators 18 that are rotatably driven at least partially within one or more agitator chambers 20 disposed within/defined by the body 12. The agitator chambers 20 include one or more openings 22 defined within and/or by a portion of the bottom surface/plate 24 of the body 12. The agitator 18 is configured to be coupled to the body 12 (either permanently or removably coupled thereto) and is configured to be rotated about a pivot axis PA (e.g., in the direction and/or reverse direction of arrow R) within the agitator chambers 20 by one or more rotation systems 26 (not shown for clarity) as described herein. In the illustrated embodiment, the forward direction of travel of the upright vacuum 100 is generally illustrated by arrow F.
In the illustrated embodiment, the upright vacuum 100 includes a primary agitator 18A and an optional secondary agitator 18B. When rotated, the agitators 18A and/or 18B are configured to pickup and/or sweep debris into one or more debris collection chambers (e.g., dust bins, not shown for clarity), e.g., as generally illustrated by arrow D. The debris collection chambers may be either permanently or removably coupled to the body 12, and are configured to be in fluid communication with the agitator chamber 20 such that debris collected by the rotating agitator 18 may be stored. Optionally, the agitator chamber 20 and debris chamber are fluidly coupled to a vacuum source (e.g., a vacuum pump or the like, not shown for clarity) for generating a partial vacuum in the agitator chamber 20 and debris collection chamber and to suck up debris proximate to the agitator chamber 22 and/or agitators 18A and/or 18B. As may be appreciated, the rotation of the agitators 18A and/or 18B may aid in agitating/loosening debris from the cleaning surface. Optionally, one or more filters may be provided to remove any debris (e.g., dust particles or the like) entrained in the partial vacuum air flow. The debris chamber, vacuum source, and/or filters may be at least partially located in the body 12. Additionally, one or more tubes, ducts, or the like 36 may be provided to fluidly couple the debris chamber, vacuum source, and/or filters.
The upright vacuum 100 may include one or more debriders 50. For example, a primary debrider 50A may be configured to contact the primary agitator 18A and a secondary debrider 50B may optionally be configured to contact the secondary agitator 18B, e.g., as generally described herein. The debrider 50 may include a plurality of fingers or teeth 52 as generally described herein.
The primary agitator 18A may include an elongated agitator body 44 that is configured to extend along and rotate about a longitudinal/pivot axis PA. The primary agitator 18A (e.g., but not limited to, one or more of the ends of the agitator 18) is permanently or removably coupled to the body 12 and may be rotated about the pivot axis PA by the rotation system. The primary agitator 18A includes a plurality of bristles 40 and at least one sidewall and/or continuous sidewall 42. The primary agitator 18A may include a plurality of bristles 40 aligned in two rows or strips, and a four sidewalls 42. The bristles 40 may include a plurality of tufts of bristles 40 arranged in rows and/or one or more rows of continuous bristles 40. The bristles 40 may include a longitudinal axis that extends along a radius of the primary agitator 18A (e.g., the bristles 40 arranged collinearly with the radius of the primary agitator 18A such that the longitudinal axis of the bristles 40 passes through the pivot axis PA of the primary agitator 18A).
The bristles 40 may extend radially outward beyond the sidewall 42. For example, the bristles 40 may extend radially up to 5 mm beyond the sidewall 42, e.g., between 0.5 mm and 5 mm beyond the sidewall 42, between 1 mm and 5 mm beyond the sidewall 42, between 2 mm and 4 mm beyond the sidewall 42, and/or 3.5 mm beyond the sidewall 42. If the upright vacuum 100 includes a cord guard 110, then the bristles 40 should extend below the cord guard 110 and the sidewall 42 should not contact the cord guard 110. Alternatively, if the upright vacuum 100 does not include a cord guard 110, then the bristles 40 and the sidewall 42 could be the same length. According to another embodiment, the sidewall 42 may extend beyond the distal most end of the bristles 40.
The primary agitator 18A may include a sidewall and/or continuous sidewall 42 adjacent to each of the rows of bristles 40. The bristles 40 preferably lead before the sidewall 42 when the primary agitator 18A is rotating in the direction of arrow R. The distal end of the sidewall 42 (i.e., the end of the sidewall 42 furthest from the center of rotation PA) may be 0-10 mm from the adjacent row 46 of bristles 40, such as 1-9 mm from the row 46 of bristles 40, 2-7 mm from the row 46 of bristles 40, and/or 1-5 mm from the row 46 of bristles 40, including all ranges and values therein.
It should be appreciated that while the primary agitator 18A is shown with two rows of bristles 40, two adjacent sidewalls 42, and two additional sidewalls 42, wherein the sidewalls 42 are set apart 90 degrees from one another about the pivot axis PA, the agitator 18 is not limited to this configuration unless specifically claimed as such. For example, the agitator 18 may include more or less than two rows of bristles 40 and/or may include more or less than four adjacent sidewalls 42. In particular, one or more rows of bristles 40 may not have an adjacent sidewall 42 and/or one or more rows of bristles 40 may include one or more adjacent sidewalls 42.
As described herein, the teeth 52 of the debrider 50 may be configured to contact the sidewall 42 as the agitator 18 is rotated about the pivot axis PA. For example, the distal most end of the teeth 52 may contact up to 10 mm of the distal most end of the sidewall 42, e.g., up to 6 mm of the distal most end of the sidewall 42, up to 5 mm of the distal most end of the sidewall 42, up to 3 mm of the distal most end of the sidewall 42, 1-6 mm of the distal most end of the sidewall 42, 1-5 mm of the distal most end of the sidewall 42, 1-3 mm of the distal most end of the sidewall 42, 0.5-3 mm of the distal most end of the sidewall 42, up to 2 mm of the distal most end of the sidewall 42, and/or 2 mm of the sidewall 42, including all ranges and values therein.
In an embodiment having three or more sidewalls 42 (e.g., but not limited to, an embodiment having four sidewalls 42), only two of the sidewalls 42 may contact the debrider 50 as the agitator is rotated about the pivot axis PA. If more than two sidewalls 42 contact the debrider 50 during rotation of the agitator 18, excessive noise may be created and/or the reliability of the sidewalls 42, teeth 52 of the debrider 50, and/or rotation systems 26 may be reduced.
It should be appreciated, however, that an agitator 18 may have three or more sidewalls 42 that contact the debrider 50 during rotation of the agitator 18. Increasing the number of more sidewalls 42 that contact the debrider 50 during rotation of the agitator 18 may increase noise and may increase the wear rate of the teeth 52 of the debrider 50; however, the performance of the agitator 18 may increase as the number of sidewalls 42 that contacts the debrider 50 increases. Having more than two sidewalls 42 contacting the debrider 50 may be particularly useful in applications having lower agitator 18 rotation rates and/or smaller nozzles.
According to one embodiment, the bristles 40 do not contact the teeth 52 of the debrider 50. For example, the bristles 40 may be grouped together to form tufts 121 of bristles as generally illustrated in
Referring back to
Turning now to
At least some of the teeth 52 in one or more of the lateral regions 115 may contact (e.g., overlap) a portion of the distal most end of the sidewall 42 in a range of 0% to less than 100% compared to the portion of at least some of the teeth 52 in the central region 116 that contact the distal most end of the sidewall 42. For example, some of the teeth 52 in a lateral region 115 may not contact the sidewall 42 and some of the teeth 52 in the lateral region 115 may contact less of the sidewall 42 compared to the largest overlapping portion of at least some of the teeth 52 in the central region 116 that contact the distal most end of the sidewall 42. In at least one embodiment, one or more of the teeth 52 in one or more of the lateral regions 115 may contact (e.g., overlap) a portion of the distal most end of the sidewall 42 in a range of 0% to less than 90% compared to the portion of at least some of the teeth 52 in the central region 116 that contact the distal most end of the sidewall 42, in a range of 0% to less than 80% compared to the portion of at least some of the teeth 52 in the central region 116 that contact the distal most end of the sidewall 42, in a range of 5% to less than 90% compared to the portion of at least some of the teeth 52 in the central region 116 that contact the distal most end of the sidewall 42, in a range of 0% to less than 75% compared to the portion of at least some of the teeth 52 in the central region 116 that contact the distal most end of the sidewall 42, and/or in a range of 5% to less than 75% compared to the portion of at least some of the teeth 52 in the central region 116 that contact the distal most end of the sidewall 42, including all values and ranges therebetween. For example, the distal most ends of the teeth 52 in the central region 116 may contact 2 mm of the distal most end of the sidewall 42 whereas the teeth 52 in at least one of the lateral regions 115 may not contact the sidewall while other teeth 52 in the same lateral region may contact less than 2 mm of the distal most end of the sidewall 42. Of course, this is merely an example, and the distal most ends of the teeth 52 in the central region 116 may contact more or less than 2 mm of the distal most end of the sidewall 42.
As such, the teeth 52 of the debrider 50 may be considered to taper from the central region 116 towards one or more of the lateral regions 115. The tapering of the teeth 52 in one or more of the lateral regions 115 compared to the central region 116 may prevent and/or reduce snapping of the trailing edge of the sidewall 42 as the sidewall 42 traverses (e.g., moves past) the teeth 52 of the debrider 50.
According to one embodiment, the length Lt of the teeth 52 of the debrider 50 in one or more of the lateral regions 115 may be smaller than length Lt of the teeth 52 in the central region 116. At least some of the teeth 52 of the debrider 50 in a lateral region 115 may have a length Lt that is in a range of 0% to less than 100% of the length Lt of the longest teeth 52 in the central region 116, in a range of 0% to less than 90% of the length Lt of the longest teeth 52 in the central region 116, in a range of 0% to less than 80% of the length Lt of the longest teeth 52 in the central region 116, in a range of 5% to less than 90% of the length Lt of the longest teeth 52 in the central region 116, in a range of 0% to less than 75% of the length Lt of the longest teeth 52 in the central region 116, and/or in a range of 5% to less than 75% of the length Lt of the longest teeth 52 in the central region 116, including all values and ranges therebetween. It should be appreciated that the teeth 52 in the central region 116 may have different dimensions (e.g., lengths) which overlap different portions (e.g., amounts) of the sidewall 42.
With reference to
Referring now to
Turning now to
In the illustrated embodiment, the agitator 18 may include only a single lateral region 135 having a sidewall 42 with an increased thickness. In particular, the location of the lateral region 135 is selected based on which end of the agitator 18 is the last end to contact the teeth 52 of the debrider 50 as the agitator 18 rotates in its normal direction (i.e., the direction of rotation of the agitator 18 during cleaning). The lateral region 135 may therefore be considered to be the trailing edge of the agitator 18, e.g., the last edge or end of the sidewall 42 to be in contact with the teeth 52 of the debrider 50 as the agitator 18 rotates about the pivot axis PA. As such, the lateral region 135 may be selected based on the direction of the rotation of the agitator 18 and/or the direction of the twist of the sidewall 42.
At least a portion of the sidewall 42 in one or more of the lateral regions 135 may have a stiffness which is greater than the maximum stiffness of the same sidewall 42 in the central region 136. The increased stiffness of the sidewall 42 in the lateral region 135 is configured to produce an even amount of deflection of the sidewall 42 along the full length of the sidewall 42 as the agitator 18 rotates about the pivot axis PA (i.e., the sidewall 42 deflects backwards when contacted by the teeth 52 of the debrider 50). Without the increased stiffness of the sidewall 42 in the lateral region 135, the teeth 52 of the debrider 50 will deflect the sidewall 42, at the trailing edge of the sidewall 42, up to approximately three times as much as elsewhere on the sidewall 42, which may cause the sidewall 42 to wear at an accelerated rate in that area. Therefore, the sidewall 42 may be strengthened in the lateral region 135 to achieve the appropriate balance of sidewall 42 geometry (locally increasing the stiffness of the sidewall 42) and even deflection across the length of the sidewall 42 (to maintain hair removal function). For example, at least a portion of the sidewall 42 in the lateral region 135 may have a stiffness up to 300% thicker than the largest stiffness of the same sidewall 42 in the central region 136 of the agitator 18, a stiffness up to 200% stiffer than the largest stiffness of the same sidewall 42 in the central region 136 of the agitator 18, between 100% and up to 300% stiffer than the largest stiffness of the same sidewall 42 in the central region 136 of the agitator 18, between 200% and up to 300% stiffer than the largest stiffness of the same sidewall 42 in the central region 136 of the agitator 18, and/or between 100% and up to 200% stiffer than the largest stiffness of the same sidewall 42 in the central region 136 of the agitator 18, including all values and ranges therebetween.
For example, at least a portion of the sidewall 42 in one or more of the lateral regions 135 may have a thickness which is larger than the maximum thickness of the same sidewall 42 in the central region 136. The increased thickness of the sidewall 42 in the lateral region 135 is configured to produce an even amount of deflection of the sidewall 42 along the full length of the sidewall 42 as the agitator 18 rotates about the pivot axis PA (i.e., the sidewall 42 deflects backwards when contacted by the teeth 52 of the debrider 50). Without the increased thickness of the sidewall 42 in the lateral region 135, the teeth 52 of the debrider 50 will deflect the sidewall 42, at the trailing edge of the sidewall 42, up to approximately three times as much as elsewhere on the sidewall 42, which may cause the sidewall 42 to wear at an accelerated rate in that area. Therefore, the sidewall 42 may be strengthened in the lateral region 135 to achieve the appropriate balance of sidewall 42 geometry (locally increasing the stiffness of the sidewall 42) and even deflection across the length of the sidewall 42 (to maintain hair removal function). For example, at least a portion of the sidewall 42 in the lateral region 135 may have a thickness up to 300% thicker than the largest thickness of the same sidewall 42 in the central region 136 of the agitator 18, a thickness up to 200% thicker than the largest thickness of the same sidewall 42 in the central region 136 of the agitator 18, between 100% thick and up to 300% thicker than the largest thickness of the same sidewall 42 in the central region 136 of the agitator 18, between 200% thick and up to 300% thicker than the largest thickness of the same sidewall 42 in the central region 136 of the agitator 18, and/or between 100% thick and up to 200% thicker than the largest thickness of the same sidewall 42 in the central region 136 of the agitator 18, including all values and ranges therebetween.
Referring back to
While the surface cleaning apparatus of
While the principles of the invention have been described herein, it is to be understood by those skilled in the art that this description is made only by way of example and not as a limitation as to the scope of the invention. Other embodiments are contemplated within the scope of the present invention in addition to the exemplary embodiments shown and described herein. It will be appreciated by a person skilled in the art that a surface cleaning apparatus and/or agitator may embody any one or more of the features contained herein and that the features may be used in any particular combination or sub-combination. Modifications and substitutions by one of ordinary skill in the art are considered to be within the scope of the present invention, which is not to be limited except by the claims.
The present application is a continuation of application Ser. No. 15/917,598 filed Mar. 10, 2018, which claims the benefit of U.S. Provisional Patent Application Ser. No. 62/469,853, filed Mar. 10, 2017, all of which are fully incorporated herein by reference.
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| Number | Date | Country | |
|---|---|---|---|
| 20210169287 A1 | Jun 2021 | US |
| Number | Date | Country | |
|---|---|---|---|
| 62469853 | Mar 2017 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 15917598 | Mar 2018 | US |
| Child | 17182090 | US |
