The present disclosure relates generally to agricultural headers and, more particularly, to agricultural draper headers.
Agricultural harvesters use a variety of implements to gather crops. Some implements include leading-edge knives, also referred to as a cutterbar, that severs crop material from the ground. The severed crop material is transported, such as with the use of conveyors, to a center region of the implement. From there, the cut crop material is conveyed into the harvesters where the cut crop material is further processed by separating grain from unwanted crop material (typically called “material other than grain” or “MOG”).
A first aspect of the present disclosure is directed to an agricultural implement. The agricultural implement may include a frame configured to couple to an agricultural vehicle, a float arm pivotably coupled to the frame, a cutterbar coupled to float arm, and a biasing component disposed between the float arm and the frame that biases the float arm away from the frame.
A second aspect of the present disclosure is directed to a method of operating an agricultural implement that includes a frame, a plurality of float arms pivotably coupled to the frame, a cutterbar coupled to distal ends of the float arms, and biasing components disposed between the plurality of float arms and the frame. The method may include distributing a weight of the header onto the ground via a plurality of float arms, imparting a separating force that biases the float arms away from the frame, traversing the ground with the agricultural implement, and biasing, with the biasing components, the float arms away from the frame and towards the ground so that the cutterbar follows a contour of the ground as the agricultural implement is moved along the ground.
Another aspect of the present disclosure is directed to an agricultural machine moveable along the ground for harvesting crop. The agricultural machine may include an agricultural vehicle and an agricultural implement coupled to the agricultural vehicle. The agricultural implement may include a frame coupled to the agricultural vehicle; a plurality of float arms pivotably coupled to the frame, at least a portion of the weight of the agricultural implement imparted to the ground via the plurality of float arms; a cutterbar coupled to distal ends of the float arms; and a biasing component disposed between each of float arms and the frame that biases the float arms away from the frame.
The various aspects may include one or more of the following features. An attachment frame may be coupled to the frame. A center section may be included, and a wing may extend laterally from the center section. The wing may be pivotably coupled to the center section. The float arm may include a plurality of float arms. The biasing component may include a plurality of biasing components, and each of the plurality of biasing components may be associated with a corresponding float arm of the plurality of float arms and may be disposed between the frame and the corresponding float arm. The biasing component may include a spring. The spring may include a coil spring or a torsional spring. The spring may be a compression spring or a tension spring. The biasing component may include a fluidic cylinder. The fluidic cylinder may include a pneumatic cylinder or a hydraulic cylinder. The biasing force applied by the biasing component may be adjustable. The biasing force may be adjustable in response to a user input.
The various aspects may include one or more of the following features. An attachment frame may be disposed between the frame of the agricultural implement and the agricultural vehicle.
Other features and aspects will become apparent by consideration of the detailed description and accompanying drawings.
The detailed description of the drawings refers to the accompanying figures in which:
For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to the implementations illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is intended. Any alterations and further modifications to the described devices, systems, or methods and any further application of the principles of the present disclosure are fully contemplated as would normally occur to one skilled in the art to which the disclosure relates. In particular, it is fully contemplated that the features, components, and/or steps described with respect to one implementation may be combined with the features, components, and/or steps described with respect to other implementations of the present disclosure.
Words of orientation, such as “up,” “down,” “top,” “bottom,” “above,” “below,” “leading,” “trailing,” “front,” “back,” “forward,” and “rearward” that are used in the context of the illustrated examples are used as would be understood by one skilled in the art and are not intended to be limiting to the disclosure. For example, for a particular type of vehicle or implement in a conventional configuration and orientation, one skilled in the art would understand these terms as the terms apply to the particular vehicle or implement.
For example, as used herein, with respect to a work vehicle, unless otherwise defined or limited, the term “forward” (and the like) corresponds to a forward direction of travel of the work vehicle over the ground during normal operation of the work vehicle. Likewise, the term “rearward” (and the like) corresponds to a direction opposite the forward direction of travel of the work vehicle.
Also as used herein, with respect to an agricultural implement or components thereof, unless otherwise defined or limited, the term “leading” (and the like) indicates a direction of travel of the agricultural implement when viewed in a conventional orientation on flat ground during normal operation (e.g., the forward direction of travel of a work vehicle transporting an implement). Similarly, the term “trailing” (and the like) indicates a direction that is opposite the leading direction. A conventional orientation represents a work vehicle being oriented such that normal operation of the work vehicle can be performed. For example, a conventional orientation may involve having the tracks or wheels of the vehicle contacting the ground in a manner that allows the work vehicle to function as intended.
The present disclosure is directed to agricultural implements, such as agricultural headers, having float arms that are biased towards the ground (i.e., downwardly) when the agricultural headers are in a conventional orientation relative to the ground. Agricultural headers are used to harvest crops and include float arms biased in this manner to provide improved following of changing topography of the ground. As such, a cutterbar attached to the float arms, such as at distal ends of the float arms, has improved following of the shape of the ground surface, which, in turn, provides for improved crop harvesting. With the cutterbar having an improved ground following capability, a location above the ground at which crops are severed by the cutterbar has better uniformity. As such, more of the crops are captured and the stalk stubble remaining in the field has a more consistent height above the ground. Thus, harvesting is improved.
In some implementations, the actuators 110 are double-acting hydraulic cylinders moveable between an extended position to a retracted position. When the actuators 110 are extended, the feederhouse 108 and the agricultural header 104 are raised upward, pivoting in a clockwise direction, as shown in the context of
Thus, by extending and retracting the actuators 110, the height of the feederhouse 108 and the agricultural header 104 can be varied. In the context of actuators 110 that are hydraulic, changing hydraulic fluid pressure in the actuators 110 changes an amount of downforce exerted by the agricultural header 104 against the ground 107. As hydraulic fluid pressure in the actuators increases, the downforce applied by the agricultural header 104 to the ground decreases. As the hydraulic fluid pressure in the actuators decreases, the downforce due to the weight of the agricultural header 104 increases. However, in other implementations, other types of actuators 110 are used. For example, in some instances, the actuators 110 can be electric or pneumatic devices, such as linear or rotary motors.
In operation, the agricultural header 104 severs crops from the ground 107 and conveys the severed crop material to the feederhouse 108, where the severed crop material enters the combine harvester 102 for processing. For example, in some instances, the combine harvester 102 separates grain from material other than grain (“MOG”), stores the clean grain, and ejects the MOG onto the ground 107.
As shown in
The agricultural header 104 supports a first conveyor 150, a second conveyor 152, and a center conveyor 154 positioned between the first conveyor 150 and the second conveyor 152. In the illustrated embodiment, the center conveyor 154 is aligned with the central axis 143, and each of the conveyors 150, 152, 154 is configured as an endless belt conveyor. As the cutterbar 148 severs crops from the ground 107, the severed crop material falls onto the conveyors 150, 152, 154. The first conveyor 150 moves the severed crop material in a first direction 156 toward the center conveyor 154, and the second conveyor 152 moves the severed crop material in a second direction 158 toward the center conveyor 154. The center conveyor 154 moves the cut material in a third direction 160 past a feed drum 162 and towards the feederhouse 108.
The main frame 204 is pivotally connected to the attachment frame 202 by a pair of upper control arms 206 and a pair of lower control arms 208. In some implementations, a single upper control arm is used. The upper control arms 206 are pivotally connected to a first bracket 210 on the attachment frame 202 at a first connection location 212 and pivotally connected to a second bracket 214 on the main frame 204 at a second connection location 216. The lower control arms 208 are pivotally connected to a third bracket 218 on the attachment frame 202 at a third connection location 220 and pivotally connected a fourth bracket 222 on the main frame 204 at a fourth connection location 224. The upper and lower control arms 206, 208 allow for height adjustment of the main frame 204 relative to the attachment frame 202 as the header frame section 200 and associated agricultural header traverses uneven ground. For example, the arrangement of the upper and lower control arms 206 and 208 allows the agricultural header 104 to move relative to the agricultural work machine 100 (e.g., movement in an upwards direction, in a downwards direction, and in rotational direction about an axis oriented similarly to the chassis axis 209). More particularly, the upper and lower control arms provide for a position and orientation change of the main frame 204 relative to the attachment frame 202, such as in response to bumps experienced by a combine harvester carrying the header frame section 200, such as combine harvester 102, as the combine harvester travels over the ground. The position and orientation changes of the main frame 204 relative to the attachment frame 202 is provided in a passive manner.
A suspension system 221 couples the attachment frame 202 to the main frame 204. In the illustrated example, the suspension system 221 includes a pair of hydraulic cylinders 223 and associated hydraulic accumulators 225. For each pair, the hydraulic cylinder 223 is in fluid communication with the associated accumulator 225. In some implementations, a hydraulic pressure within the suspension system 221 is selectable, such as by an operator. An operator may select a fluid pressure within the hydraulic cylinders 223 and associated hydraulic accumulators 225 based, for example, on a ground condition. In some instances, a first pressure is selected for a hard ground condition, and a second pressure is selected for a soft ground condition. The first pressure may provide for a greater weight of the agricultural header to rest on the ground, while the second pressure may provide for a lesser weight of the agricultural header to rest on the ground.
The selected pressure defines an amount by which the main frame 204 is moved (e.g., raised) relative to the attachment frame 202. Further, in operation, the suspension system 221 facilitates vertical motion of the main frame 204 relative to the attachment frame 202 (for example, in the context of
With the header frame section 200 connected to a combine harvester, such as combine harvester 102, the upper and lower control arms 206, 208 extend along an axial direction that is non-parallel to a chassis axis 209, which may be similar to the chassis axis 143 shown in
In the illustrated examples of
As mentioned, when an agricultural work vehicle (such as agricultural work vehicle 100) is traveling, a height (e.g., topography) of the ground can vary. Changes in topography, particularly abrupt changes, can cause engagement of an agricultural header (such as agricultural header 104 and 200) with the ground. Striking the ground creates a draft force that can increase the downward load on a main frame (such as main frame 204) and dislodge a normal position of a cutterbar of the agricultural header (such as cutterbar 148), causing the cutterbar to dig into the ground rather than cutting crops at a desired location about ground level. When this happens repeatedly, the cutter bar can become damaged or clogged with debris. When clogged with debris, an operator will have to stop the operation of the agricultural work vehicle to clear the debris. By positioning the roll center of the agricultural header at or below ground level, the draft forces acting on the agricultural header operates to lift the cutterbar. As a result, the cutterbar is capable of riding above the ground and engaging with crops in a desired manner (e.g., at a desired height above the ground) rather than being driven into the ground.
Inclusion of an attachment frame, such as attachment frame 202, operates to decouple movement of the agricultural work vehicle, such as agricultural work vehicle 100, from an agricultural header, such as agricultural header 104. The movement of the agricultural work machine includes movement caused by changes in the ground surface, e.g., changes in topography. These changes in the ground surface, when transmitted to an agricultural header lacking an attachment frame, can cause undesirable movements of the agricultural header that can cause the agricultural header to contact the ground. The use of the attachment frame provides for reduced movement transmittal from the agricultural work machine to the agricultural header and, consequently, improved terrain following and harvesting performance. Further, without an attachment frame, there is an increased risk of the header contacting the ground with excessive force or be positioned at a height above a desired cut height. The attachment frame also facilitate transfer of the weight of the agricultural header to and from the agricultural work machine. A pressure in the actuators coupling the attachment frame and the main frame can be altered to control an amount of weight of the agricultural header transferred to the agricultural work machine, even without raising or lowering the header by pivoting of a feederhouse, such as feederhouse 108.
The agricultural header 700 also includes a cutterbar 706 that extends laterally therealong and is coupled to the float arms 704, such as at distal ends 707 thereof. The header 700 also includes a lockout system 708 that operates to move the float arms 704 and cutterbar 706 between a rigid configuration and a flexible configuration. In some implementations, the lockout system 708 is similar to the lockout system described in U.S. Patent Application Publication No. 2021/0368681, the entirety of which is incorporated herein by reference. The lockout system 708 includes a lockout shaft 710 that extends along the width W of the agricultural header 700. Rotation of lockout shaft 710 in a direction of arrow 712 causes the float arms 704 to rotate upwards in the direction of arrow 714 and into a locked configuration. In some implementations, the float arms 704 engage a portion 715 of the frame 702 when placed in the locked configuration. Rotation of the lockout shaft 710 in the direction of arrow 716, opposite the direction of arrow 712, causes the float arms to rotate in the direction of arrow 718, opposite the direction of arrow 714, placing the float arms 704 in the unlocked configuration. In the unlocked configuration, the float arms 704 are able to freely pivot about pivot axis 705, thus, allowing the float arms 704 to move in conformance with changes in the topography of the ground. Also, in the unlocked configuration, the float arms 704 are able to pivot about the pivot axis 705 independent of each other.
The agricultural header 700 also includes biasing components 720 disposed between the float arms 704 and the frame 702. In some implementations, a biasing component 720 is disposed between each float arm 704 and the frame. In other implementations, a biasing component 720 is omitted between one or more of the float arms 704 and the frame 720. The biasing components 720 include, for example, a spring or a fluidic cylinder. For example, in some implementations, the biasing component 720 may be a coil spring or a torsion spring or another type of spring. In some implementations, the biasing component 720 may be a fluidic cylinder, such as a pneumatic cylinder or a hydraulic cylinder. In some implementations, a force applied the biasing component 720 is alterable. For example, in some instances, the biasing component 720 is a fluidic cylinder in which a fluidic pressure is alterable to alter a force applied between the float arm 704 and the frame 702. More generally, the biasing component 720 includes any object that is operable to impart a biasing force between the float arms 704 and the frame 702.
In the illustrated example of
In the retracted configuration, as shown in
As illustrated in
As a result of the biasing force applied to the float arms 1304 by the biasing components 1301 when the float arms are in an unlocked position, the float arms 1304 more closely follow a contour of ground 1316. As shown, the biasing force imparted by the biasing components forces the float arms 1304 to remain in contact with surfaces 1322 of recesses 1318 formed between peaks 1320 of uneven ground 1316. The biasing force can be selected to overcome the rigidity associated with cutterbar 1314, providing for the float arms 1304 to maintain contact with the ground 1316. As a result, an improved weight distribution of the agricultural header 1300 is maintained via the float arms 1304. That is, by maintaining contact between an increased (or all) of the float arms, a reduced amount of weight of the agricultural header 1300 is carried by each float arm 1304. This results in a reduced risk of contact between the ground 1316 and cutterbar 1314 when the uneven ground 1316 is experienced, a risk of damage to the cutterbar 1314 due to a reduced chance of contact with the ground, and improved uniformity in location above the ground 1316 at which crops are severed by the cutterbar 1304.
The biasing components described herein can be applied to agricultural headers that include wings (as shown, for example, in
A benefit of an attachment frame is to decouple an amount of motion between the agricultural header and the agricultural work machine. As explained above, an attachment frame provides for reduced movement transmittal between an agricultural work machine and the agricultural header and, consequently, improved terrain following and harvesting performance. Thus, in addition to the improved terrain following provided by bias float arms, the addition of an attachment frame further improves terrain following and harvesting performance. The addition of pivotable wings further enhances ground following and harvesting performance.
However, biasing components as described herein are combinable with agricultural headers that lack wings or an attachment frame.
Without in any way limiting the scope, interpretation, or application of the claims appearing below, a technical effect of one or more of the example implementations disclosed herein is improved terrain following of float arms of an agricultural header. Another technical effect of one or more of the example implementations disclosed herein is improved weight distribution of an agricultural header as a result of improved terrain following of float arms of the agricultural header. Another technical effect of one or more of the example implementations disclosed herein is reduced risk of contact between a cutter bar of an agricultural header and the ground.
While the above describes example implementations of the present disclosure, these descriptions should not be viewed in a limiting sense. Rather, other variations and modifications may be made without departing from the scope and spirit of the present disclosure as defined in the appended claims.