This invention relates to agricultural balers, and more particularly, to a knife load responsive infeed cutter configured to accommodate large objects that pass through the infeed cutter and detect and counteract jams that occur or might otherwise occur in the infeed cutter.
An agricultural implement having an infeed cutter is operable to automatically accommodate large objects that pass through the infeed cutter and detect and counteract jams that occur or might otherwise occur in the infeed cutter. The implement includes a plurality of knives mounted on a vertically moveable knife bed. The bed is associated with a hydraulic load-sensing system that is operable to lower the bed if a load threshold has been reached and raise the bed when the load has decreased sufficiently. Each knife is also associated with a hydraulic load-sensing system that is operable to lower the respective knife if a load threshold has been reached and raise the respective knife when the load has decreased sufficiently.
In a first preferred embodiment, the raising and lowering of the bed and knives is controlled by monitoring the pressure of the hydraulic system of the infeed cutter. More particularly, the pressure in the hydraulic load-sensing systems associated with the knives is monitored. For each knife, if the associated pressure is found to exceed a given threshold (which can be set by the operator, if desired), the respective knife is retracted to an inoperative position. The pressure is also monitored for the bed. If the pressure associated with the bed hydraulics is found to be acceptable, each of the previously lowered knives is returned to its operative position. If the pressure for the bed exceeds a given threshold (which can be set by the operator, if desired), however, the bed is lowered. The pressure is again analyzed for the bed. If it has not decreased sufficiently, manual maintenance may be necessary. If it has reached an acceptable level, however, the bed is returned to its original position. If the pressure remains acceptable after the bed has returned to its original position, each of the previously retracted knives is raised, and the monitoring process begins anew. If the pressure has returned to an unacceptable level after the bed has returned to its original position, however, the bed-lowering process is again repeated.
In a second preferred embodiment, the raising and lowering of the bed and knives is controlled by monitoring the pressure of the hydraulic system of the infeed cutter. More particularly, the pressure in the hydraulic load-sensing systems associated with the knives is monitored. For each knife, if the associated pressure is found to exceed a given threshold (which can be set by the operator, if desired), the respective knife is retracted to an inoperative position. The knife-based monitoring and, if necessary, retractions continue until all knives have been retracted or the pressure is acceptable for all remaining active knives. The pressure is also monitored for the bed. If the pressure associated with the bed hydraulics is found to be acceptable, each of the previously lowered knives is returned to its operative position. If the pressure for the bed exceeds a given threshold (which can be set by the operator, if desired), however, the bed is lowered. The pressure is again analyzed for the bed. If it has not decreased sufficiently, manual maintenance may be necessary. If it has reached an acceptable level, however, the bed is returned to its original position. If the pressure remains acceptable after the bed has returned to its original position, each of the previously retracted knives is raised, and the monitoring process begins anew. If the pressure has returned to an unacceptable level after the bed has returned to its original position, however, the bed-lowering process is again repeated.
Preferred embodiments of the invention are described in detail below with regard to the attached drawing figures, wherein:
The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the preferred embodiment.
In a preferred embodiment, the agricultural machine featuring the inventive knife load responsive infeed is a baler for making rectangular crop bales. However, it is within the scope of the present invention for the knife load responsive infeed to be part of any of a variety of agricultural machines having an infeed cutter. These machines include round balers, silage trailers, forage harvesters, and others.
As best shown in
With primary reference to
In order to carry out the cutting function within the cutting zone 30, the baler includes a cutter apparatus broadly denoted by the numeral 36. The cutter apparatus 36 comprises three primary components: a cutter rotor 46, a bank of strippers 48 for the rotor 46, and a knife bed 50 cooperating with the rotor 46 to sever the crop materials into smaller pieces. The rotor 46 preferably comprises a series of generally star-shaped blades 60 arranged in a helical or spiral pattern as shown, although V-shaped arrangements or a variety of others are permissible, as well.
Preferably, the rotor 46 is driven in a counter-clockwise direction as viewed from the vantage point of
Referring primarily to
As shown in
The knives 74 are all mounted at their forward ends onto a common cross shaft 110 that extends the full width of bed 50. A generally circular notch 112 (best viewed in
As best shown in
The number of knives 74 which are raised up into their operating position when the bed 50 is in its operating position can be selectively varied through control of actuators 120. More particularly, this can be carried out by controlling which of the actuators 120 are allowed to rotate back into their actuated positions by the springs 118 as the bed 50 is raised up into its operating position. In a preferred embodiment, this is accomplished by having the total set of actuators 120 constructed in four different configurations that render it possible to prevent every third actuator from returning, prevent every other actuator from returning, or prevent none of the actuators from returning. In the lattermost situation, all of the knives 74 are thus raised back up to their operating position.
In a preferred embodiment, the knife bed 50 comprises left and right knife beds 50a,50b that retain the features described above but are additionally mobile laterally away from the center of the baler 10 into accessible positions near the lateral margins of the baler 10. In these accessible positions, the beds 50a,50b and, in turn, the knives 74 carried on them, can be easily accessed by an operator for maintenance purposes, troubleshooting, etc.
The movement of knife beds 50a,50b can be manual or automatic and may be implemented by a variety of means. For instance, a handle could be provided for manual sliding upon release of a latch, or a hydraulic system controlled by the operator from the cab could be implemented.
A variety of paths and means of movement of the beds 50a,50b to accessible positions can also be implemented. For instance, each of the beds 50a,50b could be horizontally slideable, laterally pivotable about a vertical axis, or be mounted on rollers carried on laterally extending tracks.
In a preferred embodiment, the pickup 20 has a width of three (3) meters, while each of the knife beds 50a,50b has a width of six tenths of a meter (0.6 meters). However, dimensional variations in any of the components of the baler 10 may be made without departing from the spirit of the present invention.
In a preferred embodiment, between eight (8) and twelve (12) knives 74 are provided on each of the beds 50a, 50b. However, any number of knives 74 may be present without departing from the spirit of the present invention.
Although the preferred embodiments just described refer to left and right knife beds 50a,50b, it is within the scope of the present invention for any number of knife bed sections to be provided, including a single knife bed that is not sectioned. Furthermore, regardless of the number of knife bed sections, it is preferred that at least one and preferably two hydraulic cylinders 86 be provided for controlling swinging movement of each of the knife bed sections.
In a preferred embodiment, at least one knife-sharpening assembly is carried on the baler 10 to provide onboard at least partly automated sharpening of the knives 74. However, a baler 10 providing only for manual sharpening of the knives 74 falls within the scope of the present invention.
In a preferred embodiment, a sensing system (not shown) is provided to allow for continuous monitoring or on-demand reading of the pressure in each of the hydraulic cylinders 86. The pressure readings taken by the sensing system correspond to the forces applied to the respective knife beds 50 or, if applicable, knife bed sections 50a,50b, etc. and can be used as indicators of a large object in or a jam or blockage of the cutting zone 30.
For the sake of clarity, further discussion herein of the sensing system will, unless otherwise noted, refer to the system as applicable to a single knife bed 50. However, it should be understood that it is within the scope of the present invention for the sensing system to be applied to any number of knife bed sections.
In a preferred embodiment, each of the springs 118 is replaced with or supplemented by a hydraulic knife cylinder (not shown). In addition to monitoring the pressure in cylinders 86, the sensing system monitors the pressure in each of the knife cylinders, either continuously or on demand. These pressure readings correspond to the forces applied to the individual knives 74 and can be used as indicators of a large object in or a jam or blockage of the cutting zone 30.
In an alternate embodiment, a single hydraulic knife cylinder could be associated with multiple knives 74.
A variety of hydraulic system arrangements for the sensing system are suitable for use with the inventive baler 10, as long as (1) the system is arranged such that pressure readings taken at appropriate locations correspond to appropriate forces on the knives 74 and the knife bed 50, and (2) sufficient “cushioning” is available in the system (due to judicious placement of accumulators, for instance) to allow raising and lowering of the knives 74 and knife bed 50.
As will be described below, the baler 10 is operable via the sensing system to automatically detect and counteract jams or obstructions caused by crop materials or other matter that has entered the cutting zone 30.
Although many variations are acceptable, the flowchart in
Again, in some instances, refraction of a knife 74 associated with a high force will allow the jammed material located near the respective knife 74 to pass on through the cutting zone 30 and into the packing zone 32 and the baling chamber 12. In the case of a large jam, however, the material may remain stuck between the rotor 46 and the top wall 80 of the knife bed 50, despite a knife or knives 74 having been previously retracted. Therefore, as briefly noted, the system also involves monitoring of the pressure of the cylinder(s) associated with the knife bed 50. Preferably, subsequent to the knife pressure exceeding its threshold value for one or more knives 74, the system will analyze the pressure associated with the knife bed 50 to avoid premature lowering of the bed 50. If the knife bed pressure (and thus the force being applied to it) is acceptable, again based on a user- or system-defined threshold, this indicates that the jam has likely cleared and the previously refracted knife or knives 74 can be raised. Furthermore, the acceptable reading indicates that lowering of the knife bed 50 is unnecessary. The original monitoring of individual knife pressures can then continue as previously. If the bed pressure is unacceptably high, however, this indicates that the jam likely has not passed through to the packing zone 32, in spite of the retraction of the selected knife or knives 74. The knife bed 50 is then lowered to allow significant clearance between the top wall 80 of the knife bed 50 and the bottom margins of the rotor 46 so that remaining jammed materials can pass freely therebetween.
As shown in
The system can be configured to lower the bed 50 only incrementally to progressively “widen” the cutting zone 30 until the bed pressure drops below the threshold, or the bed 50 can be lowered completely so that the material (or object) may be permitted to drop to the ground. Furthermore, any remaining operable knives 74 can be retracted prior to lowering of the bed 50, despite no high pressure reading having been previously associated with them, in order to maximize the available clearance area between top wall 80 of the knife bed 50 and the bottom margins of the rotor 46.
Assuming the knife bed 50 has been raised, the next step is to confirm the clearance of the jam by again analyzing the knife bed pressure. As before, if the pressure is too high, the knife bed must be lowered. If the pressure is acceptable, however, the previously retracted knife or knives 74 can be raised, and the sequence begins anew with analysis of the pressures associated with each individual knife 74.
An alternative preferred operational sequence is illustrated by the flowchart in
Consider, for instance, a jam that occurs against a first blade 74. After retraction of the first blade 74, the jam might shift or enlarge so as to apply a force to a second blade 74. Following the procedure shown in
Although the physical actions taken in the second instance are identical to those shown in the sequence of
The remainder of the sequence corresponds to that described above with reference to
The timing of the above-described processes could be varied as necessary to optimize the system. In the case of the
Although two preferred sequences have been described in detail herein, a variety of algorithms could be implemented without departing from the spirit of the present invention. For instance, the system could include multiple analyses over a set period of time at each stage or selected stages. The multiple analyses could be used to, for example, confirm that a high pressure reading is not simply a result of a transient condition such as rock glancing off a knife 74 or a jam that quickly worked itself out.
As briefly noted, the threshold values could be user- or system-defined. They could also be a combination of both. In one embodiment, the user could input information about the crop material being baled and the current baling environment, and the system would provide suggested threshold values that the user could either accept or modify. Furthermore, the threshold values could vary for retraction/lowering versus raising, or they could vary according to the position at which the measurement was taken. That is, the pressure threshold for a knife 74 at one position on the knife bed 50 could be different from that for a knife 74 at a different position on the knife bed 50.
Furthermore, if a split knife bed 50 were used, as described previously, the sensing system could be modified to analyze each of the bed sections and the respective knives 74 carried thereon independently of the other bed sections and associated knives 74. In such an embodiment, even less disruption to the cutting process could be expected, since a jam that spreads across multiple bed sections to the extent that more than one bed section required lowering would be unlikely.
Even further, if a single hydraulic knife cylinder were associated with several knives 74, groups of knives 74 could be raised and lowered rather than individual knives 74.
The preferred forms of the invention described above are to be used as illustration only and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.
The inventors hereby state their intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention.
This application claims priority to U.S. Provisional Application No. 61/581,010 filed Dec. 28, 2011, entitled “AGRICULTURAL IMPLEMENT HAVING KNIFE LOAD RESPONSIVE INFEED CUTTER”.
Number | Date | Country | |
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61581010 | Dec 2011 | US |