Embodiments of the present disclosure relate generally to machines and methods for working agricultural fields. In particular, embodiments relate to implements (e.g., planters, tillage, etc.) and to methods of controlling such implements.
Crop yields are affected by a variety of factors, such as seed placement, soil quality, weather, irrigation, and nutrient applications. Seeds are typically planted in trenches formed by discs or other mechanisms of a planter row unit. Depth of seed placement is important because seeds planted at different depths emerge at different times, resulting in uneven crop growth, Trench depth can be affected by soil type, moisture level, row unit speed, and operation of the opening discs. It would be beneficial to have improved methods of controlling the location of planter row units so that seeds can be more precisely placed in a field.
In some embodiments, an agricultural implement includes a longitudinally extending frame configured to be coupled to a tractor at a first end thereof, a first elongate toolbar extending laterally outward from a second end of the frame and carrying a first ground-engaging row unit, a second elongate toolbar extending laterally outward from the second end of the frame and carrying a second ground-engaging row unit, a first sensor configured to sense a position of the first ground-engaging row unit relative to the ground, a second sensor configured to sense a position of the second ground-engaging row unit relative to the ground, a first actuator configured to rotate the first elongate toolbar relative to the frame based at least in part on the sensed position of the first ground-engaging row unit, and an actuator configured to rotate the second elongate toolbar relative to the frame based at least in part on the sensed position of the second ground-engaging row unit.
Other embodiments include a control system for an implement including a longitudinally extending frame, a first elongate toolbar extending laterally outward from the frame and carrying a first ground-engaging row unit, and a second elongate toolbar extending laterally outward from the frame and carrying a second ground-engaging row unit. The control system includes a first actuator connecting the first elongate toolbar to the frame, a second actuator connecting the second elongate toolbar to the frame, a first sensor configured to sense a position of the first ground-engaging row unit relative to ground, a second sensor configured to sense a position of the second ground-engaging row unit relative to ground, and a controller. The controller is configured to receive a first signal from the first sensor indicating the position of the first ground-engaging row unit relative to the ground and a second signal from the second sensor indicating the position of the second ground-engaging row unit relative to the ground. The controller is configured to cause the first actuator to raise or lower the first elongate toolbar based on the sensed position of the first ground-engaging row unit and to cause the second actuator to raise or lower the second elongate toolbar based on the sensed position of the second ground-engaging row unit.
Certain embodiments include a computer-implemented method for operating an implement that includes a longitudinally extending frame, a first elongate toolbar extending laterally outward from the frame and carrying a first ground-engaging row unit, and a second elongate toolbar extending laterally outward from the frame and carrying a second ground-engaging row unit. The method includes receiving an indication of a position of the first ground-engaging row unit relative to the ground sensed by a first sensor, receiving an indication of a position of the second ground-engaging row unit relative to the ground sensed by a second sensor, causing a first actuator to raise or lower the first elongate toolbar relative to the frame based at least in part on the indication of the position of the first ground-engaging row unit, and causing a second actuator to raise or lower the second elongate toolbar relative to the frame based at least in part on the indication of the position of the second ground-engaging row unit.
While the specification concludes with claims particularly pointing out and distinctly claiming what are regarded as embodiments of the present disclosure, various features and advantages of embodiments of the disclosure may be more readily ascertained from the following description of example embodiments when read in conjunction with the accompanying drawings, in which:
The illustrations presented herein are not actual views of any implement or portion thereof, but are merely idealized representations that are employed to describe example embodiments of the present disclosure. Additionally, elements common between figures may retain the same numerical designation.
The following description provides specific details of embodiments of the present disclosure in order to provide a thorough description thereof. However, a person of ordinary skill in the art will understand that the embodiments of the disclosure may be practiced without employing many such specific details. Indeed, the embodiments of the disclosure may be practiced in conjunction with conventional techniques employed in the industry. In addition, the description provided below does not include all elements to form a complete structure or assembly. Only those process acts and structures necessary to understand the embodiments of the disclosure are described in detail below. Additional conventional acts and structures may be used. Also note, the drawings accompanying the application are for illustrative purposes only, and are thus not drawn to scale.
As used herein, the terms “comprising,” “including,” “containing,” “characterized by,” and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, unrecited elements or method steps, but also include the more restrictive terms “consisting of” and “consisting essentially of” and grammatical equivalents thereof.
As used herein, the term “may” with respect to a material, structure, feature, or method act indicates that such is contemplated for use in implementation of an embodiment of the disclosure, and such term is used in preference to the more restrictive term “is” so as to avoid any implication that other, compatible materials, structures, features, and methods usable in combination therewith should or must be excluded.
As used herein, the term “configured” refers to a size, shape, material composition, and arrangement of one or more of at least one structure and at least one apparatus facilitating operation of one or more of the structure and the apparatus in a predetermined way.
As used herein, the singular forms following “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
As used herein, spatially relative terms, such as “beneath,” “below,” “lower,” “bottom,” “above,” “upper,” “top,” “front,” “rear,” “left,” “right,” and the like, may be used for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Unless otherwise specified, the spatially relative terms are intended to encompass different orientations of the materials in addition to the orientation depicted in the figures.
As used herein, the term “substantially” in reference to a given parameter, property, or condition means and includes to a degree that one of ordinary skill in the art would understand that the given parameter, property, or condition is met with a degree of variance, such as within acceptable manufacturing tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be at least 90.0% met, at least 95.0% met, at least 99.0% met, or even at least 99.9% met.
As used herein, the term “about” used in reference to a given parameter is inclusive of the stated value and has the meaning dictated by the context (e.g., it includes the degree of error associated with measurement of the given parameter).
The frame 103 may carry a material hopper 120 configured to provide material to the row units 106 (e.g., seeds, fertilizer, etc.). The wheels 118 may support substantially all of the weight of the implement 102, including material in the hopper 120. In some embodiments, the tractor 100 may support a portion of the weight of the implement 102 via the tow hitch 122 thereon. Typically, the row units 106 do not support significant weight of the implement 102, though the row units 106 may exert a force on the ground during operation.
The row units 106 may be any type of ground-engaging device for planting, seeding, fertilizing, tilling, or otherwise working crops or soil, typically in rows. As an example,
At least one sensor 222a and/or 222b may be used to determine a position of a row unit 106 relative to the ground. As shown in
In some embodiments, an additional sensor 224 may be configured to detect the position of the toolbar 104 relative to the ground.
The implement 102 traveling through a field in the forward direction F may encounter variations in field elevation and/or slope. The sensor(s) 222, 224 detect the position of the row unit 106 and optionally, the toolbar 104, relative to the ground surface, and send signals to the implement controller 114 (
To account for the contour of the ground, as detected by the sensor(s) 222, 224 (
The actuators 302a, 302b may each adjust the orientations of the toolbars 104a, 104b such that the row units 106a, 106b and/or the toolbars 104a, 104b remain at a preselected position with respect to the ground. That is, in addition to the parallel linkages 204, which are adjustable on a per-row-unit basis, the actuators 302a, 302b may adjust the angle of the toolbars 104a, 104b relative to the frame 103. That is, the row units 106a, 106b may be adjusted by moving the outboard ends of the toolbars 104a, 104b upward or downward (i.e., by moving the actuators 302a, 302b) and by moving the row units 106a, 106b with respect to the toolbars 104a, 104b (i.e., by rotating the parallel linkages 204). Thus, each row unit 106 may exhibit a wider total range of motion than an implement 102 having only the parallel linkage 204 to adjust the height of the row unit 106 with respect to the toolbar 104.
Furthermore, the actuators 302a, 302b may transfer the weight of the toolbars 104a, 104b and the row units 106a, 106b to the frame 103, and therefore to the wheels 118 supporting the frame 103. If the actuators 302a, 302b have sufficient capacity to support the entire weight of the toolbars 104a, 104b and row units 106a, 106b, wheels supporting outboard ends of the toolbars 104a, 104b may be omitted, avoiding ground compaction that would be caused by such wheels.
The actuators 302a, 302b may be controlled by the implement controller 114 via one or more control components 304a, 304b (illustrated as rectangular boxes connected to the actuators 302a, 302b) such as control valves, air valves, electronic control components, magnetic control components, or electromagnetic control components, etc. The controller 114 may send a signal to the control components 304a, 304b to implement changes in the positions of the actuators 302a, 302b.
Typically, there may be multiple row units 106 on each toolbar 104. Thus, movement of one actuator 302 typically changes the position of the multiple row units 106. The implement controller 114 may calculate an appropriate position of each actuator 302 so that the row units 106 on a toolbar 104 can each be at a preselected depth when accounting for the position of each corresponding parallel linkage 204. That is, the controller 114 may select an actuator position such that the row units 106 can each be adjusted to be at a preselected depth. The actuators 302a, 302b may enable a wider range of operating conditions (e.g., maximum field slope variation) than conventional wing control systems and may enable the implement controller 114 to respond more quickly to changing field terrain, without the need for support from wheels at the outboard ends of the toolbars 104a, 104b.
Though the implement 102 is described herein as a planter, the implement 102 may be any type of implement having row units, such as tillage implements (e.g., disc harrows, chisel plows, field cultivators, etc.) and seeding tools (e.g., grain drills, disc drills, etc.).
Still other embodiments involve a computer-readable storage medium (e.g., a non-transitory computer-readable storage medium) having processor-executable instructions configured to implement one or more of the techniques presented herein. An example computer-readable medium that may be devised is illustrated in
Additional non limiting example embodiments of the disclosure are described below.
Embodiment 1: An agricultural implement comprising a longitudinally extending frame configured to be coupled to a tractor at a first end thereof, a first elongate toolbar extending laterally outward from a second end of the frame and carrying a first ground-engaging row unit, a second elongate toolbar extending laterally outward from the second end of the frame and carrying a second ground-engaging row unit, a first sensor configured to sense a position of the ground-engaging first row unit relative to ground, a second sensor configured to sense a position of the second ground-engaging row unit relative to the ground, a first actuator configured to rotate the first elongate toolbar relative to the frame based at least in part on the sensed position of the first ground-engaging row unit, and an actuator configured to rotate the second elongate toolbar relative to the frame based at least in part on the sensed position of the second ground-engaging row unit.
Embodiment 2: The implement of Embodiment 1, wherein the first ground-engaging row unit is coupled to the first elongate toolbar by a first parallel linkage, and wherein the second ground-engaging row unit is coupled to the second elongate toolbar by a second parallel linkage.
Embodiment 3: The implement of Embodiment 2, wherein the first sensor comprises a rotary sensor configured to measure an angle of an element of the first parallel linkage, and wherein the second sensor comprises a rotary sensor configured to measure an angle of an element of the second parallel linkage.
Embodiment 4: The implement of Embodiment 1 or Embodiment 2, wherein the first sensor and the second sensor each comprise an ultrasonic, lidar, or radar sensor.
Embodiment 5: The implement of any one of Embodiment 1 through Embodiment 4, further comprising a controller configured to receive a first signal from the first sensor and a second signal from the second sensor, and control the first actuator based on the first signal and the second actuator based on the second signal.
Embodiment 6: The implement of Embodiment 5, further comprising a first control component configured to drive the first actuator and a second control component configured to drive the second actuator, wherein the controller is configured to send control signals to the control components.
Embodiment 7: The implement of Embodiment 6, wherein the control components each comprise a component selected from the group consisting of a control valve, an air valve, an electronic control component, a magnetic control component, and an electromagnetic control component.
Embodiment 8: The implement of any one of Embodiment 1 through Embodiment 7, further comprising a third sensor configured to sense a position of the first toolbar relative to the ground and a fourth sensor configured to sense a position of the second toolbar relative to the ground.
Embodiment 9: The implement of Embodiment 8, wherein the first actuator is configured to raise and lower the first toolbar relative to the frame based in part on the sensed position of the first toolbar relative to the ground, and wherein the second actuator is configured to raise and lower the second toolbar relative to the frame based in part on the sensed position of the second toolbar relative to the ground.
Embodiment 10: The implement of any one of Embodiment 1 through Embodiment 9, wherein the frame comprises an integral elongate toolbar.
Embodiment 11: The implement of Embodiment 10, wherein the first and second elongate toolbars are each rotatably coupled to the integral elongate toolbar of the frame.
Embodiment 12: A control system for an implement comprising a longitudinally extending frame, a first elongate toolbar extending laterally outward from the frame and carrying a first ground-engaging row unit, and a second elongate toolbar extending laterally outward from the frame and carrying a second ground-engaging row unit. The control system comprises a first actuator connecting the first elongate toolbar to the frame, a second actuator connecting the second elongate toolbar to the frame, a first sensor configured to sense a position of the first ground-engaging row unit relative to ground, a second sensor configured to sense a position of the second ground-engaging row unit relative to the ground, and a controller configured to receive a first signal from the first sensor indicating the position of the first ground-engaging row unit relative to the ground and a second signal from the second sensor indicating the position of the second ground-engaging row unit relative to the ground. The controller is configured to cause the first actuator to raise or lower the first elongate toolbar based on the sensed position of the first ground-engaging row unit and to cause the second actuator to raise or lower the second elongate toolbar based on the sensed position of the second ground-engaging row unit.
Embodiment 13: The control system of Embodiment 12, further comprising a first control component configured to drive the first actuator and a second control component configured to drive the second actuator. The controller is configured to send control signals to the control components.
Embodiment 14: The control system of Embodiment 13, wherein the control components each comprise a component selected from the group consisting of a control valve, an air valve, an electronic control component, a magnetic control component, and an electromagnetic control component.
Embodiment 15: The control system of any one of Embodiment 12 through Embodiment 14, further comprising a third sensor configured to sense a position of the first toolbar relative to the ground and a fourth sensor configured to sense a position of the second toolbar relative to the ground.
Embodiment 16: A computer-implemented method for operating an implement that comprises a longitudinally extending frame, a first elongate toolbar extending laterally outward from the frame and carrying a first ground-engaging row unit, and a second elongate toolbar extending laterally outward from the frame and carrying a second ground-engaging row unit. The method comprises receiving an indication of a position of the first ground-engaging row unit relative to ground sensed by a first sensor, receiving an indication of a position of the second ground-engaging row unit relative to the ground sensed by a second sensor, causing a first actuator to raise or lower the first elongate toolbar relative to the frame based at least in part on the indication of the position of the first ground-engaging row unit, and causing a second actuator to raise or lower the second elongate toolbar relative to the frame based at least in part on the indication of the position of the second ground-engaging row unit.
Embodiment 17: The method of Embodiment 16, further comprising sensing a position of the first toolbar relative to the ground and sensing a position of the second toolbar relative to the ground.
Embodiment 18: The method of Embodiment 16 or Embodiment 17, wherein causing the first actuator to raise or lower the first toolbar relative to the frame comprises sending a first control signal to a first control component associated with the first actuator, and wherein causing the second actuator to raise or lower the second toolbar relative to the frame comprises sending a second control signal to a second control component associated with the second actuator.
Embodiment 19: The method of any one of Embodiment 16 through Embodiment 18, wherein receiving the indication of the first position of the first ground-engaging row unit relative to the ground sensed by the first sensor comprises receiving a first signal from the first sensor, and wherein receiving the indication of the second position of the second ground-engaging row unit relative to the ground sensed by the second sensor comprises receiving a second signal from the second sensor.
The structures and methods shown and described herein may be used in conjunction with those shown in U.S. Provisional Patent Application 60/007,114, “Agricultural Implements Having Row Unit Position Sensors and at Least One Adjustable Wheel, and Related Control Systems and Methods,” filed Apr. 8, 2020; U.S. Provisional Patent Application 63/007,130, “Systems Comprising Agricultural Implements Connected to Lifting Hitches and Related Control Systems and Methods,” filed Apr. 8, 2020; and U.S. Provisional Patent Application 63/007,152, “Agricultural Implements Having Row Unit Position Sensors and a Rotatable Implement Frame, and Related Control Systems and Methods.” All references cited herein are incorporated herein in their entireties. If there is a conflict between definitions herein and in an incorporated reference, the definition herein shall control.
While the present invention has been described herein with respect to certain illustrated embodiments, those of ordinary skill in the art will recognize and appreciate that it is not so limited. Rather, many additions, deletions, and modifications to the illustrated embodiments may be made without departing from the scope of the invention as hereinafter claimed, including legal equivalents thereof. In addition, features from one embodiment may be combined with features of another embodiment while still being encompassed within the scope of the invention as contemplated by the inventors. Further, embodiments of the disclosure have utility with different and various agricultural machine types and configurations.
This application claims the benefit of the filing date of U.S. Provisional Patent Application 63/007,182, “Agricultural Implements Having Row Unit Position Sensors and Actuators Configured to Rotate Toolbars, and Related Control Systems and Methods,” filed Apr. 8, 2020, the entire disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/051311 | 2/17/2021 | WO |
Number | Date | Country | |
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63007182 | Apr 2020 | US |