1. Field of the Invention
The present invention relates to a towable agricultural implement, such as a soil pulverizer, which has a center section and foldable wing sections mounted on opposite sides of the center section. The wings of the towable agricultural implement are unfolded when working the ground and are folded when transporting the implement, e.g., between fields.
2. Description of the Related Art
Agricultural implements are used by farmers during planting season to help prepare an ideal seedbed. Since yield is a direct result of germination, which is dependent on soil conditions at planting time, having an ideal seedbed is desired. Agricultural implements can be used to break up clods and insure good seed to soil contact, reducing germination time. Since the seedbed is firmed and air pockets are eliminated, capillary action in the soil is also increased, making more moisture available to the plants through their roots for enhanced growth and crop yields.
As fields become larger and individual farms cover more acres, equipment has become larger to cover more land in less time. One way to cover more land is to make machinery wider, but with that comes the problem of transporting it from field to field. Wide machinery is typically folded for transport on public roadways. Inherent to a folding piece of machinery is to have a hinge point, e.g., between the wings and the center section.
As described above, an agricultural implement, parts and hinge connections for the wings are all well known in the prior art. However, a difficulty with this design is that when the implement is operational and towed over fields that are not perfectly level, the height of drawbar 11 varies and weight distribution and the depth control of the ground engaging components are both affected by varying drawbar heights (due to ground contours), ground contours at the rollers, and ground obstructions (e.g., rock outcroppings, tree stumps, etc.) on the winged pulverizer. It is common in pulverizers for the wing rollers 19 to be set back from the center rollers 14 to provide some overlap, ensuring that over the total width of the pulverizer there are no strips of unconditioned soil. The varying drawbar heights come into consideration because the wing rollers are not in line with the center section rollers. More specifically,
In short, with the current conventionally hinged design, weight from the wings is transferred to the center section or vice versa. When this happens, portions of the wings or center section are not engaging the soil, making for inconsistent conditioning. Also, since weight transfer takes place, the rollers in contact with the soil have to carry extra weight, which gives the possibility of those rollers sinking into the ground and pushing the soil rather than rolling over the top of the soil, or packing the soil making it more difficult for germinating seeds and plants to break through. The conventional hinge design of
Attempts have been made in the past to deal with farm machines operating on uneven ground. See, for example, U.S. Pat. No. 93,959 involving the connection of two harrows operating side by side to form a double harrow. The side of a first harrow adjacent its longitudinal ends has two hoops, and the side of a second harrow adjacent its longitudinal ends has two arms to fit within the corresponding two hoops in the first harrow when the second harrow is positioned at a right angle to the first harrow. There is no center section between the two harrows which are positioned side by side, and no folding rotation between the two harrows. Each frame can move up and down or back and forth with respect to the other to a limited extent to provide a limited independent movement over uneven ground. There is no hinge or joint connection between the two frames. Each harrow frame has a separate chain draught connection for the protection and comfort of the towing horses. Among other deficiencies, the design of the '959 patent does not lend itself to solving the above-described difficulties of the conventionally hinged pulverizer having a drawbar, a center section with rollers, and the center section rollers positioned forward of folding-wing rollers.
Further, see for example U.S. Pat. No. 6,325,155 involving a design having a center frame and opposing double wings of inner and outer wing sections which are intended to follow ground elevation. A linkage allows the inner wings to move perpendicular to the center section, and there is a draft cable to help distribute the draft load generated by the outer wings. A universal joint having three axes of freedom connects the inner wing sections to the center section. A differential control rod parallel to the center section is required and which controls the universal joint. An “L”-shaped linkage controls the movement of a pivot in a slot, the linkage being pivotally attached to the center frame and differential control bar. The center frame and universal joint are rotated ninety degrees in passing between the transport and field operational modes. The wings fold rearwardly into the transport mode. Altogether, this three-axis arrangement of parts and motions is overly complex for the needs satisfied by applicant's invention involving a considerably simpler structure and functioning.
In light or loose soil conditions, it can be difficult to maintain constant depth across the entire width of a towable soil pulverizer. In such conditions, the wings of the implement may sink or rise depending on the soil. A float-restricting lockout kit may be installed in new or existing implements, which prevents the wings of the implement from bowing or lifting, thereby establishing uniform depth throughout the soil being worked.
The present invention is intended to avoid the above-discussed difficulties of conventionally hinged agricultural implements. The proposed new design focuses on the hinge area of the winged implement and allows the wings to act independently of the center section as if the center section and opposing wing sections were three separate implements being towed but integrated into a single machine. All three sections can follow the contour of the soil surface and uniform conditioning of the soil can thus be obtained, contours or not. An aspect of the new design utilizes a similar pulverizer center section and foldable wings on opposite sides of the center section. The wing rollers are placed rearwardly of the center section rollers, and a new simple hinge design is applied. The center section rollers may also be placed behind or co-linear with the wing rollers. Folding is not affected with the new design, and the wings are still folded upwardly and over the top by the well-known double acting hydraulic cylinder and associated components. However, another degree of limited freedom is added to the machine to apply a limited floating action to the wings.
More specifically, the hinge between each wing and the center section includes a ball joint adjacent one end of the hinge, and a guide roller in a roller slot adjacent the other end of the hinge. Certain components of the hinge, i.e., the ball of the ball joint and the roller slot, are non-rotationally and fixedly attached to the center section. The hinge axis extends substantially in a longitudinal direction from front to rear of the center section and passes through the ball joint and the guide roller. The terms “longitudinal” and “longitudinal hinge axis” as used herein are intended to include a few degrees variation sideways from true longitudinal to allow folding of the wings without interfering with each other as shown in
It should also be noted that the new hinge design allows the implement to be backed up in a field without the wings interfering when in the operating position.
An alternative embodiment implement includes a float-restricting lockout kit which may be installed where the floating wings are connected to the central portion of the implement. This lockout kit prevents the wing or the central portion from sinking in loose or light soil conditions. Essentially, the separate implement sections effectively stabilize the other sections. When the lockout kit is in place, the wings lose their ability to “float.”
In alternative embodiments, the ball joints, guide roller slots, and guide rollers can be applied to other types of agricultural implements, allowing for floating wing sections. One such embodiment is an implement mounting two rows of Coulter discs and a row of conditioning reels, or cylinders, with its wing sections lined up with its center section.
In an exemplary embodiment, floating wing sections are applied to a high speed tillage implement. An example of such a high speed tillage implement is described in U.S. Patent Application Publication No. 2014/0262368 A1, entitled “HIGH SPEED TILLAGE TOOL AND METHOD OF USE,” which application is incorporated by reference.
In another exemplary embodiment, floating wing sections are applied to an implement having tandem conditioning reels. An example of such an implement having tandem conditioning reels is described in U.S. Patent Application Publication No. 2014/0262379 A1, entitled “TANDEM CONDITIONING REELS FOR CULTIVATOR WITH BEARING SYSTEM,” which application is incorporated by reference.
In another exemplary embodiment, floating wing sections are applied to an implement having tillage disc assemblies. An example of such an implement having tillage disc assemblies is described in U.S. Patent Application Publication No. 2014/0262373 A1, entitled “TILLAGE DISC ASSEMBLIES,” which application is incorporated by reference.
Other features and advantages of the present invention will be apparent from the following description, drawings and claims.
The drawings constitute a part of this specification and include exemplary embodiments of the disclosed subject matter illustrating various objects and features thereof.
As required, detailed aspects of the present invention are disclosed herein; however, it is to be understood that the disclosed aspects are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art how to variously employ the present invention in virtually any appropriately detailed structure.
Certain terminology will be used in the following description for convenience in reference only and will not be limiting. For example, up, down, front, back, right and left refer to the invention as oriented in the view being referred to. The words “inwardly” and “outwardly” refer to directions toward and away from, respectively, the geometric center of the embodiment being described and designated parts thereof. Forwardly and rearwardly are generally in reference to the direction of travel, if appropriate. Said terminology will include the words specifically mentioned, derivatives thereof and words of similar meaning
II. Pulverizer with Floating Wings
Referring to
Referring to
In addition, by virtue of the combination of the ball joint and the guide roller-roller slot, wing 34 also can rotate about the ball joint to a limited degree (defined by the guide roller and roller slot) about a transverse axis through the assembled ball joint essentially perpendicular to the axis of folding. This allows the wing 34 to in effect “float” over obstacles, and this further axis is thus referred to as “float” axis 55-55. These two perpendicular axes allow two degrees of freedom for the wing to move in, and prevent weight transfer from the wings to the center section and vice versa as previously discussed as long as guide roller 51 is free to move in the ambit of roller slot 50 and is not forced against the top or bottom of the slot. The pulverizer is now able to conform to the contour of the soil, ensuring that uniform conditioning takes place along the entire width of the machine.
Another feature of the present invention is that if an obstacle such as a stone is encountered while in use, the section rolling over the stone does not affect the rest of the machine because of the lack of weight transfer between the sections. See, for example
When the wings are to be folded upwardly for transport, the folding action may begin with the guide roller at the bottom of the guide slot. As a safety measure, a cam or other retaining means may then be used to move into position to hold the guide roller at the bottom of the slot during and after the folding to stabilize the wing until unfolded.
III. Alternative Embodiment or Aspect Pulverizer 202 with Lockout Kit 102
A float restricting lockout kit 102 is shown in
The wing stops 104, 106 are designed to fit above the guide roller 51 and within the roller slot 50.
A similar situation is shown in
As stated above,
IV. Alternative Embodiment 330 with Multiple Rows of Ground-Working Tools and Arcuate Roller Slot
An alternative embodiment of an agricultural implement 330 having floatable wing sections 334, 335 is shown in
Ball joints 360 allow for rotational movement about the ball joint in all directions. In this embodiment, a ball joint arm 362 is attached to the frame of each wing section 334, 335 of the implement 330. Each ball joint arm 362 includes a ball joint ball, and the ball joint ball connects to a ball joint socket, which is connected to the frame of the implement center section 332. A ball joint ball and ball joint socket connection forms each ball joint 360. The rotational movement about each ball joint 360 of this implement 330 is restricted by an arcuate roller slot 350. On the opposite end of the implement frame from each ball joint 360, arcuate roller slots 350 are mounted on the center section frame 332.
Each roller slot 350 is configured for receiving a guide roller 351. A roller assembly 348, made up of a guide roller 351 and a roller arm 349, is attached to each wing section frame 334, 335. The roller arm 349 connects to the wing section frame 334, 335 on the opposite end from the ball joint arm 362. In this embodiment, a guide roller 351 extends from each roller arm 349 into each roller slot 350 from the rear side. The guide rollers 351 and roller slots 350 allow the wing sections 334, 335 to float when being pulled over uneven ground. The roller slots 350 allow the guide rollers 351, and therefore the wings 334, 335, to assume a variety of orientations depending on ground conditions.
In this embodiment, as shown in
In addition to allowing the implement 330 to better conform to the contours of the ground, floating wing sections prevent weight transfer from the wing sections 334, 335 to the center section 332, and vice versa. Thus, one section going over an obstacle, such as a rock, does not affect the rest of the implement, giving better efficiency.
When working ground having loose soil, floating wings may be undesirable. Loose soil underneath any part of the agricultural implement 330 may cause the guide rollers 351 to assume a variety of orientations within the roller slots 350 and cause the implement 330 to sink too deeply into the earth. To prevent the wings 334, 335 from floating, lockout kits 102, as described above, are configured for fitting within arcuate roller slots and can be used to lock the guide rollers 351 in place.
In alternative embodiments, this configuration of ball joints, roller assemblies, and roller slots and/or the arcuate configuration of roller slots can be applied to agricultural implements having different types of ground-working tools.
The present invention also may be used on other agricultural implements with one or two center sections and two or more foldable wing sections on opposite sides of the one or two center sections.
It will be appreciated by persons skilled in the art that variations and/or modifications may be made to the present invention without departing from the spirit and scope of the invention. For example, the ball joint may be mounted toward the rear (rather than the front) of the center section, and the guide roller in roller slot may be mounted towards the front (rather than rear) of the center section. Further, the ball of the ball joint may be mounted on the wing section (rather than the center section), and the socket of the ball joint may be mounted on the center section (rather than on the wing section). Additionally, the guide roller slot may be mounted on the wing section (rather than the center section) and the guide roller may be mounted on the center section (rather than the wing section). In these various permutations, the wing will still fold and unfold about a longitudinal hinge axis, and still float about an orthogonal float axis.
Still further, the ball joint could be replaced by an assembly of plates and tubes to act as part of the folding hinge and provide a float axis as well; and, the guide roller in guide slot could be replaced by a combination of rollers to achieve the limited ambit of travel of the wing about the orthogonal float axis.
It is to be understood that while certain aspects of the disclosed subject matter have been shown and described, the disclosed subject matter is not limited thereto and encompasses various other embodiments and aspects.
This application is a continuation-in-part of and claims priority in U.S. patent application Ser. No. 13/915,488, filed Jun. 11, 2013, now U.S. Pat. No. 8,960,321, issued Feb. 24, 2015, which is a continuation-in-part of and claims priority in U.S. patent application Ser. No. 13/401,825, filed Feb. 21, 2012, now abandoned, which is a continuation of and claims priority in U.S. patent application Ser. No. 12/387,935, filed May 8, 2009, now U.S. Pat. No. 8,118,110, issued Feb. 21, 2012, all of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 12387935 | May 2009 | US |
Child | 13401825 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13915488 | Jun 2013 | US |
Child | 14630568 | US | |
Parent | 13401825 | Feb 2012 | US |
Child | 13915488 | US |