Embodiments of the present disclosure relate generally to machines and methods of harvesting crops. In particular, embodiments relate to windrowers, mowers, etc., and to methods of forming windrows.
Windrowers and other self-propelled harvesters have long been used to harvest crops for hay and forage. A conventional windrower includes a laterally extending header supported by a windrower chassis. As the windrower is advanced through a field, the header severs a swath of standing forage plants, such as grasses, alfalfa, wheat, etc. The header also collects the severed forage material and discharges the material rearwardly onto the ground in the form of a windrow extending behind the windrower. Windrowers can employ different types of headers, including sickle headers and rotating disc headers.
The windrow is typically allowed to dry for a period of time, after which the crop is collected and baled. Various factors affect how quickly cut crop material dries, such as crop moisture, ground moisture, windrow dimensions and density, and crop crimping. To produce high quality bales, the crop should be baled when moisture levels are within certain ranges (which vary by the type of crop). Moisture levels too high can lead to mold or other damage during storage, whereas moisture levels too low can cause excess nutrient loss before baling and difficulty forming coherent bales. Uneven moisture levels make it difficult to select a time for baling at which the entire crop is neither too wet nor too dry. Thus, bales typically have one or more portions that are outside a preferred moisture level range.
In some embodiments, an agricultural machine includes a cutting assembly configured to cut a crop material, a forming assembly having a swathboard and/or a forming shield, at least one actuator configured to change a position of the forming assembly, a sensor configured to detect a yield and a moisture content of the crop material, and a controller in communication with the actuator(s). The controller is configured to change an operating parameter of the agricultural machine responsive to the detected yield and moisture content.
Certain embodiments include a method of operating an agricultural machine having a chassis with wheels coupled thereto, an engine, a ground drive system coupled to the wheels and the engine, a cutting assembly, a sensor, a forming assembly including a swathboard and/or a forming shield, at least one actuator configured to change a position of the forming assembly, and a controller in communication with the actuator(s). The method includes propelling the agricultural machine through a field, cutting a crop material with the cutting assembly, detecting a yield and a moisture content of the crop material with the sensor, and changing an operating parameter of the agricultural machine responsive to the detected yield and moisture content.
While the specification concludes with claims particularly pointing out and distinctly claiming what are regarded as embodiments of the present disclosure, various features and advantages may be more readily ascertained from the following description of example embodiments when read in conjunction with the accompanying drawings, in which:
The illustrations presented herein are not actual views of any windrower or portion thereof, but are merely idealized representations to describe example embodiments of the present disclosure. Additionally, elements common between figures may retain the same numerical designation.
The following description provides specific details of embodiments. However, a person of ordinary skill in the art will understand that the embodiments of the disclosure may be practiced without employing many such specific details. Indeed, the embodiments of the disclosure may be practiced in conjunction with conventional techniques employed in the industry. In addition, the description provided below does not include all elements to form a complete structure or assembly. Only those process acts and structures necessary to understand the embodiments of the disclosure are described in detail below. Additional conventional acts and structures may be used. The drawings accompanying the application are for illustrative purposes only, and are thus not drawn to scale.
As used herein, the terms “comprising,” “including,” “containing,” “characterized by,” and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, unrecited elements or method steps, but also include the more restrictive terms “consisting of” and “consisting essentially of” and grammatical equivalents thereof.
As used herein, the term “may” with respect to a material, structure, feature, or method act indicates that such is contemplated for use in implementation of an embodiment of the disclosure, and such term is used in preference to the more restrictive term “is” so as to avoid any implication that other, compatible materials, structures, features, and methods usable in combination therewith should or must be excluded.
As used herein, the term “configured” refers to a size, shape, material composition, and arrangement of one or more of at least one structure and at least one apparatus facilitating operation of one or more of the structure and the apparatus in a predetermined way.
As used herein, the singular forms following “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
As used herein, spatially relative terms, such as “beneath,” “below,” “lower,” “bottom,” “above,” “upper,” “top,” “front,” “rear,” “left,” “right,” and the like, may be used for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Unless otherwise specified, the spatially relative terms are intended to encompass different orientations of the materials in addition to the orientation depicted in the figures.
As used herein, the term “substantially” in reference to a given parameter, property, or condition means and includes to a degree that one of ordinary skill in the art would understand that the given parameter, property, or condition is met with a degree of variance, such as within acceptable manufacturing tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be at least 90.0% met, at least 95.0% met, at least 99.0% met, or even at least 99.9% met.
As used herein, the term “about” used in reference to a given parameter is inclusive of the stated value and has the meaning dictated by the context (e.g., it includes the degree of error associated with measurement of the given parameter).
The header 14 includes a cutter 18, a conditioning system, and a forming assembly, which may include forming shields 22 and/or a swathboard 24. The cutter 18 is configured for severing standing crops as the windrower 10 moves through the field. The conditioning system, in the depicted embodiment, includes one or more pairs of conditioner rolls 20. The forming assembly may include a pair of rearwardly converging windrow forming shields 22 located behind the conditioner rolls 20. The swathboard 24 is located between the conditioner rolls 20 and the forming shields 22. In some embodiments, the conditioning system may be of a different design, such as a flail-type conditioning system. In self-propelled harvesters, the forming shields 22 are typically supported partly by the header 14 and partly by the tractor 12, while in pull-type harvesters the forming shields are typically carried by the header only. In some embodiments, the forming assembly may be carried by the tractor 12. In other embodiments, the forming assembly may be differently configured (e.g., using a single shield or additional shields of the same or different geometric configuration) to form harvested crop into a windrow having a selected width or shape.
The conditioner rolls 20, depicted in
The swathboard 24 is fixed to a transversely extending tube 26. A crank 28 is fixed to the tube 26 and projects therefrom for rotating the crank 28, and thus the swathboard 24 can move between the fully raised position of
The controller 17 may be in communication with one or more sensors 19a-19c configured to detect properties of the crop material being cut, such as yield (mass of crop) and moisture content. In some embodiments, sensors 19a may be carried by the swathboard 24. In other embodiments, sensors 19b may be located along the header 14 leading the cutter 18, and/or sensors 19c may be along the forming shields 22 (e.g., as shown in
When the swathboard 24 is raised, as depicted in
With continued reference to
The controller 17 may be configured to adjust the actuators 30, 38, to change the position of the swathboard 24 and/or the forming shields 22 in response to yield and moisture content as detected by the sensor(s) 19. For example, during a field operation, the forming shields 22 may be set to form a narrow windrow in an area of the field in which the crop yield is lower and/or the crop is dryer, and may be set to form a wide windrow in an area of the field in which the crop yield is higher and/or the crop is wetter. Thus, windrows may be formed that dry more uniformly than with conventional processes, because the shape of the windrow may be varied such that at a selected future point in time, the windrow may have an approximately uniform moisture content. A uniform moisture content at the time of baling may improve the quality of baled hay because moisture levels affect baling properties. If the windrows dry to approximately the same final moisture content at the time of baling, entire bales may have approximately the same moisture level. This compares favorably to windrows and bales formed by conventional methods, which often experience significant variations in moisture levels within a single field and within a single bale. This can lead to challenges during the baling process: high density areas will retain dew moisture longer, and by the time they have reached a suitable baling moisture, lower density areas will have dried past a suitable baling moisture. This results in both dry matter and quality loss. By changing the windrow shape in response to the yield and moisture content of the crop, the overall quality (and therefore value) of the baled hay can be increased.
The controller 17 may determine the crop yield and moisture content using information from the sensor(s) 19, and optionally, from other sources (e.g., weather conditions, power consumed by the header 14, historical data such as measurements of prior harvests, planting data, irrigation data, soil quality data, etc.). The controller 17 may use the measured crop yield and moisture content, as well as predicted or current local weather conditions, to estimate a predicted condition of a windrow formed by the windrower 10 at certain operating parameters (e.g., positions of the swathboard 24 and/or the forming shields 22, speed of the header 14, roll pressure of the conditioner rolls 20, ground speed of the windrower 10, etc.). Thus, the controller 17 can determine how to adjust the operating parameters to make the windrow have a selected moisture content at a preselected future time, typically a time for baling or raking. Appropriate operating parameters may be determined based on yield, moisture, drying models, and weather predictions.
In some embodiments, the controller 17 may operate autonomously or semi-autonomously. For example, the operator may set initial operating parameters, and may control steering and propulsion of the tractor 12. The controller 17 may adjust the position of the swathboard 24 and/or the forming shields 22, the ground speed of the tractor 12, the header speed, or other operating parameters as crop yield and moisture change. The controller 17 may change the operating parameters without input from the operator.
The controller 17 may adjust the operating parameters based on relative values. That is, the precise yield and moisture of the crop or the windrow need not be known at the time of cutting, yet the windrows in a single field can be sized to dry to approximately the same condition after a preselected period of time.
If the windrower 10 encounters field conditions that are outside the capability of the swathboard 24 and the forming shields 22 to form a windrow that is expected to be within a selected moisture range at a future baling time, the controller 17 may alert the operator by identifying this portion of the field graphically on a user interface, so that the operator may make other adjustments to manage this portion of the field.
The controller 17 may also include a user interface configured to display at least one informational element. For example, the controller 17 may display the detected yield or moisture content, an operating parameter of the windrower 10, the position of the swathboard 24, the position of the forming shields 22, a density, height, width, or shape of a windrow formed, or a predicted condition at a future time of a windrow formed by the windrower 10.
In some embodiments, detecting yield and moisture content may be performed using sensors and methods as described in International Patent Application PCT/IB2021/052877, “Agricultural Machines Comprising Capacitive Sensors, and Related Methods and Apparatus,” filed Apr. 7, 2021. For example, a first electric field may be broadcast from a sensor. A second electric field may be broadcast from the sensor to change a shape of field lines of the first electric field. An attribute related to the first electric field may be measured, which attribute may correlate with yield and/or moisture content. For example, the attribute may include current, power, voltage, reactance, impedance, resonance, capacitance, frequency, permittivity, or time.
Though depicted as a flow chart, the actions in
Still other embodiments involve a computer-readable storage medium (e.g., a non-transitory computer-readable storage medium) having processor-executable instructions configured to implement one or more of the techniques presented herein. An example computer-readable medium that may be devised is illustrated in
Additional non-limiting example embodiments of the disclosure are described below.
Embodiment 1: An agricultural machine comprising a cutting assembly configured to cut a crop material, a forming assembly comprising at least one of a swathboard or a forming shield, at least one actuator configured to change a position of the forming assembly, a sensor configured to detect a yield and a moisture content of the crop material, and a controller in communication with the at least one actuator. The controller is configured to change an operating parameter of the agricultural machine responsive to the detected yield and moisture content.
Embodiment 2: The agricultural machine of Embodiment 1, wherein the controller is configured to change an operating parameter selected from the group consisting of a position of the forming assembly, a ground speed of the agricultural machine, and an operating speed of a harvesting header carried by the agricultural machine.
Embodiment 3: The agricultural machine of Embodiment 1 or Embodiment 2, wherein the controller is configured to change the operating parameter of the agricultural machine without input from an operator of the agricultural machine.
Embodiment 4: The agricultural machine of any one of Embodiment 1 through Embodiment 3, wherein the controller is configured to change an operating parameter of the agricultural machine responsive to local weather conditions.
Embodiment 5: The agricultural machine of any one of Embodiment 1 through Embodiment 4, wherein the controller is configured to change an operating parameter of the agricultural machine responsive to predicted weather conditions.
Embodiment 6: The agricultural machine of any one of Embodiment 1 through Embodiment 5, further comprising a user interface configured to display at least one informational element selected from the group consisting of the detected yield, the detected moisture content, the position of the forming assembly, a density of a windrow formed by the agricultural machine, a height of a windrow formed by the agricultural machine, a width of a windrow formed by the agricultural machine, a shape of a windrow formed by the agricultural machine, and a predicted condition at a future time of a windrow formed by the agricultural machine.
Embodiment 7: The agricultural machine of any one of Embodiment 1 through Embodiment 6, wherein the controller is configured to change a ground speed of the agricultural machine responsive to the detected yield and moisture content.
Embodiment 8: The agricultural machine of any one of Embodiment 1 through Embodiment 7, wherein the agricultural machine comprises a machine selected from the group consisting of a windrower, a triple mower, a pull-type mower, and a mounted mower frame.
Embodiment 9: A method of operating an agricultural machine comprising propelling an agricultural machine through a field. The agricultural machine comprises a chassis with wheels coupled thereto, an engine, a ground drive system coupled to the wheels and the engine, a cutting assembly, a sensor, a forming assembly comprising at least one of a swathboard or a forming shield, at least one actuator configured to change a position of the forming assembly, and a controller in communication with the at least one actuator. The method also include cutting a crop material with the cutting assembly, detecting a yield and a moisture content of the crop material with the sensor, and changing an operating parameter of the agricultural machine responsive to the detected yield and moisture content.
Embodiment 10: The method of Embodiment 9, wherein changing an operating parameter of the agricultural machine comprises changing an operating parameter selected from the group consisting of a position of the forming assembly, a ground speed of the agricultural machine, and an operating speed of a harvesting header carried by the agricultural machine.
Embodiment 11: The method of Embodiment 9 or Embodiment 10, wherein changing an operating parameter of the agricultural machine comprises changing the operating parameter to form a windrow expected to have a preselected condition at a future time.
Embodiment 12: The method of Embodiment 11, wherein the preselected condition comprises a moisture content within a preselected range.
Embodiment 13: The method of any one of Embodiment 9 through Embodiment 12, wherein changing an operating parameter of the agricultural machine comprises changing the operating parameter responsive to predicted weather conditions.
Embodiment 14: The method of any one of Embodiment 9 through Embodiment 13, wherein changing an operating parameter of the agricultural machine comprises changing the operating parameter without operator input.
Embodiment 15: The method of any one of Embodiment 9 through Embodiment 14, wherein detecting a yield and a moisture content of the crop material with the sensor comprises broadcasting a first electric field from the sensor, broadcasting a second electric field from the sensor to change a shape of field lines of the first electric field, and measuring an attribute related to the first electric field.
Embodiment 16: The method of Embodiment 15, where the measured attribute comprises an attribute selected from the group consisting of current, power, voltage, reactance, impedance, resonance, capacitance, frequency, permittivity, and time.
Embodiment 17: A non-transitory computer-readable storage medium, the computer-readable storage medium including instructions that when executed by a computer, cause the computer to perform the method of any one of Embodiment 9 through Embodiment 16.
All references cited herein are incorporated herein in their entireties. If there is a conflict between definitions herein and in an incorporated reference, the definition herein shall control.
While the present disclosure has been described herein with respect to certain illustrated embodiments, those of ordinary skill in the art will recognize and appreciate that it is not so limited. Rather, many additions, deletions, and modifications to the illustrated embodiments may be made without departing from the scope of the disclosure as hereinafter claimed, including legal equivalents thereof. In addition, features from one embodiment may be combined with features of another embodiment while still being encompassed within the scope as contemplated by the inventors. Further, embodiments of the disclosure have utility with different and various machine types and configurations.
This application claims the benefit of the filing date of U.S. Provisional Patent Application 63/260,314, “Agricultural Machines and Methods for Controlling Windrow Properties,” filed Aug. 16, 2021, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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63260314 | Aug 2021 | US |