The present invention relates to agricultural vehicles and, more particularly, to pickup assemblies for agricultural vehicles.
Certain agricultural machines, such as forage harvesters, forage wagons and balers, are required to collect crop material, that has been cut, from the field. The component of such agricultural machines which gathers the crop material and feeds it further into the machine for processing is generally known as a pickup assembly. A pickup assembly typically comprises a pickup drum rotatably mounted on a frame, with radially arranged projecting tines to collect the crop material and propel it upwards, past a guiding element and then into a feed channel through which the crop material is conveyed into the machine for subsequent processing, such as baling, threshing, chopping, storing and/or depositing. This guiding element is generally referred to as a windguard, and serves the purposes of restricting the movement of the collected crop material in the forward and upward direction, shielding the crop flow path from wind influence and guiding the crop material efficiently into the feed channel.
Known windguard designs may be as simple as a deflector, e.g. comprising a flat sheet metal plate or an arrangement of such plates. Alternatively, a windguard may comprise a roller extending transversely across the width of the pick-up assembly located above and forward of the pick-up drum. Such roller, which can for example be rotatably mounted at its opposite ends on two support arms, may guide the crop material more efficiently along a well-defined crop flow path compared to a simple deflector, e.g. with reduced resistance to crop flow. The support arms are typically pivotable relative to the frame of the pick-up assembly so that the gap between the roller and the pick-up drum may increase as the flow of crop material increases. Some known windguards utilize two rollers: a front roller that rolls over crop material to compress it slightly for smooth pickup by the tines and a rear roller that guides crop material toward the feed channel. Known windguards with two rollers are prone to various issues, such as crop material getting stuck in between during feeding or the mat of crop gets too dense to be handled efficiently by the crop material conveyor.
What is needed in the art is a pickup assembly that addresses some of the previously described issues of known pickup assemblies.
The present invention provides a windguard assembly with a roller defining a roller axis and a guidance plate that is pivotable about a pivot axis that is coaxial with the roller axis.
In some exemplary embodiments provided according to the present disclosure, a pickup assembly for an agricultural vehicle, in particular a forage harvester or a baler, includes: a frame; a pickup drum carried by the frame and carrying a plurality of tines; and a windguard assembly carried by the frame and including a roller carried in front of the pickup drum and defining a roller axis. The pickup assembly also includes a guidance plate that is pivotable about a pivot axis that is coaxial with the roller axis.
In some embodiments, the guidance plate is coupled to the frame.
In some embodiments, the pickup assembly includes a plate resistor that is coupled to the guidance plate and configured to resist pivoting of the guidance plate about the pivot axis.
In some embodiments, the plate resistor couples the guidance plate to the frame.
In some embodiments, the plate resistor includes a hydraulic cylinder and/or a spring.
In some embodiments, a pivot pin extends along the roller axis and the guidance plate is pivotably coupled to the pivot pin.
In some embodiments, an arm is coupled to the frame and includes a pin opening in which the pivot pin is partially disposed.
In some embodiments, at least one stop is included that is configured to stop pivoting of the guidance plate at a minimum pivoting position and/or a maximum pivoting position.
In some embodiments, a stop actuator movably couples the at least one stop to the frame and is configured to move the stop relative to the frame and adjust the minimum pivoting position and/or the maximum pivoting position.
In some embodiments, a controller is included that is configured to output a stop adjustment signal causing the stop actuator to move the at least one stop.
In some embodiments, the pickup assembly includes: a pressure sensor associated with the pickup drum, operably coupled to the controller, and configured to output a pressure signal corresponding to a pressure on the pickup drum to the controller; and/or an angle sensor associated with the guidance plate, operably coupled to the controller, and configured to output a plate angle signal corresponding to an angle of the guidance plate. The controller is configured to receive the pressure signal and/or the plate angle signal and output the stop adjustment signal based at least partially on the received pressure signal and/or plate angle signal.
In some embodiments, the guidance plate has a roughened surface facing the tines.
In some exemplary embodiments provided according to the present disclosure, an agricultural vehicle includes a chassis, a crop material conveyor carried by the chassis, and the previously described pickup assembly carried by the chassis and configured to move crop material from the ground toward the crop material conveyor. The guidance plate is configured to direct crop material that is picked up by the tines towards the crop material conveyor.
In some embodiments, the crop material conveyor is an auger.
In some embodiments, the agricultural vehicle is a forage harvester, a large square baler, a small square baler, or a round baler.
A possible advantage that may be realized by exemplary embodiments provided according to the present disclosure is that the guidance plate can be adjusted to provide a smooth flow path of crop material from the tines to the crop material conveyor.
Another possible advantage that may be realized by exemplary embodiments provided according to the present disclosure is that the guidance plate can have a roughened surface to help prevent the risk of crop material getting stuck on the tines.
Yet another possible advantage that may be realized by exemplary embodiments provided according to the present disclosure is that one or more stops may be adjusted, based on harvesting conditions or otherwise, to adjust the pivoting behavior of the guidance plate and corresponding crop flow material characteristics.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
Referring now to
The pickup assembly 10 also includes a windguard assembly 220. The windguard assembly 220 includes a roller 221. The roller 221 defines a roller axis RA, which the roller 221 rotates about during operation. In the case of a cylindrical roller 221, the roller axis RA may be defined through the geometric center of a circular cross-section of the roller 221. It should be appreciated that while the roller 221 is illustrated and described as a cylindrical roller, the roller 221 can be formed to have other shapes. The roller 221 may be a fixed roller, i.e., a roller that generally maintains a fixed position of the roller axis RA during operation, or an adjustable roller, i.e., a roller that can be appreciably re-positioned so the roller axis RA moves.
In known windguard assemblies, which may have two rollers to guide crop material towards the crop material conveyor, an opening is created between the two rollers. The front roller rolls on top of a swath of crop material as it is being collected while the rear roller is positioned above the tines to guide the crop material toward the crop material conveyor when it is picked up. When crop material is picked up by the tines, it is pushed inside the opening between the two rollers, which creates an obstacle for the rear roller as the crop is pushing in an opposite direction of the rotation of the rear roller. The effect of this obstacle can slow down or even prevent rotation of the rear roller in some conditions, which has a negative influence on crop material flow into the harvester.
To address some of the previously described issues with known windguard assemblies, the pickup assembly 10 provided according to the present disclosure includes a guidance plate 230 that is pivotable about a pivot axis PA that is coaxial with the roller axis RA about which the roller 221 rotates. As illustrated, the guidance plate 230 may be disposed so a first end section 231 is disposed in proximity to the crop material conveyor 11 and a second end section 232 is disposed in proximity to the roller axis RA. The guidance plate 230 may have a roughened surface 233 that faces the tines 211, which encourages crop material carried by the tines 211 being dislodged from the tines 211 and being fed easier to the crop material conveyor 11. In some embodiments, the roughened surface 233 is textured, which may be a result of sanding and/or providing ribs on the roughened surface 233.
The guidance plate 230 may be shaped and positioned so the guidance plate 230 is positioned close to an outside surface of the roller 221 and there is a smooth transfer of crop material from the roller 221 to the guidance plate 230. The first end section 231 of the guidance plate may be positioned close to an outside diameter of the crop material conveyor 11, such as an outer diameter of the auger 11, while still being pivotable through a range of pivotable motion, as will be described further herein. The weight of the guidance plate 230 allows the guidance plate 230 to apply some pressure on the crop material passing underneath it, which creates a compact smooth layer of crop material that is directed to the crop material conveyor 11.
As can be seen in comparing
The plate resistor 240 may comprise a selectively activated resistor, such as a hydraulic cylinder as illustrated, and/or a passive resistor, such as a spring. As can be appreciated from
In some embodiments, a pivot pin 250 extends along the roller axis RA defined by the roller 221. In some embodiments, the pivot pin 250 defines the roller axis RA so the roller 221 rotates about the pivot pin 250. The guidance plate 230 may be pivotably coupled to the pivot pin 250 so the pivot pin 250 also defines the pivot axis PA, i.e., the guidance plate 230 may pivot about the pivot pin 250. In some embodiments, an arm 260 is coupled to the frame 200 and includes a pin opening 261 in which the pivot pin 250 is partially disposed. The arm 260 may be movably coupled to the frame 200, such as pivotably coupled, so the roller axis RA and the pivot axis PA can be adjusted together. For example, an arm actuator 262 may couple the arm 260 to the frame 200 so the arm 260 may pivot about an arm pivot axis AA, as can be appreciated from
Referring now to
In some embodiments, a stop actuator 610 is provided that movably couples the one or more stops 601A, 601B to the frame 200 and is configured to move the stop(s) 601A, 601B relative to the frame 200 and adjust the minimum pivoting position and/or the maximum pivoting position, depending on which stop(s) 601A, 601B is moved. As illustrated in
A controller, such as the previously described controller 201, may be operably coupled to the stop actuator 610 and configured to output a stop adjustment signal that causes the stop actuator 610 to move the one or more stops 601A, 601B. The controller 201 may be configured to receive input from a user, for example, via a coupled control device in an operator cab of the vehicle 1 and/or remotely, e.g., from an application used on a smartphone, and responsively output the stop adjustment signal so one or more of the stops 601A, 601B is correspondingly adjusted. For example, a user may directly control the controller 201 to output the stop adjustment signal so the stop actuator 610 lowers the maximum pivoting position from the position illustrated in
In some embodiments, a pressure sensor 620 is associated with the pickup drum 210 and/or an angle sensor 630 is associated with the guidance plate 230. The pressure sensor 620 is operably coupled to the controller 201 and configured to output a pressure signal corresponding to a pressure on the pickup drum 210 to the controller 201, which can correspond to pressure exerted on the pickup drum 210 by incoming crop material. The angle sensor 630 is operably coupled to the controller 201 and is configured to output a plate angle signal corresponding to an angle of the guidance plate 230. The controller 201 may be configured to receive the pressure signal and/or the plate angle signal and output the stop adjustment signal based at least partially on the received pressure signal and/or plate angle signal. For example, the controller 201 may be configured to define a maximum pressure and/or a minimum pressure for a defined angle of the guidance plate 230. If the controller 201 determines that the pressure exerted on the pickup drum 210 falls outside the range between the maximum pressure and minimum pressure for the current angle of the guidance plate 230, the controller 201 may automatically output the stop adjustment signal so the stop actuator 610 adjusts one or more of the stops 601A, 601B accordingly. The defined maximum pressure, minimum pressure, and/or angle of the guidance plate 230 may be chosen so there is always a speed difference between the crop material moving against the guidance plate 230 and the crop material moving against guards of the pickup drum 210. In this respect, the controller 201 may monitor the pressure exerted on the pickup drum 210 by incoming crop material and/or the angle of the guidance plate 230 and adjust the stop(s) 601A, 601B accordingly to maintain smooth crop flow toward the crop material conveyor 11.
From the foregoing, it should be appreciated that the pickup assembly 10 provided according to the present disclosure has a guidance plate 230 that can float without adjusting the position of the roller 221 to exert pressure on crop material being fed toward the crop material conveyor 11. The guidance plate 230 may have a roughened surface 233 that helps strip crop material from the tines 211 and reduce the risk of clogs developing during harvesting. Further, the movement range of the guidance plate 230 may be controlled by one or more stops 601A, 601B, which can assist in controlling the floating behavior of the guidance plate 230 to encourage smooth crop material flow to the crop material conveyor 11. Therefore, the pickup assembly 10 provided according to the present disclosure can reduce the risk of clogs developing as crop material is fed to the crop material conveyor 11 and the associated downtime with clearing the clogs and/or having to drive over crop material that was not collected as a result of the clogs.
While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
Number | Date | Country | Kind |
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21166399.2 | Mar 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/058479 | 3/30/2022 | WO |