The invention described and claimed hereinbelow is also described in German Patent Application DE 10 2010 021 133.8 filed on May 21, 2010. These German Patent Applications , whose subject matter is incorporated here by reference, provides the basis for a claim of priority of invention under 35 U.S.C. 119(a)-(d).
The present invention relates to an agricultural working machine comprising a carrier vehicle and a front attachment mounted thereon, e.g. a combine harvester or a forage harvester, comprising a header. In efforts to increase the productivity of harvesting work, headers having increasingly greater working widths have been developed in recent years. Widths exceeding 10 meters are no longer unusual. Such a header is generally mounted in the center on a feed drive of the carrier vehicle. if roiling motions of the header are induced during operation, high, destructive torques can occur on the suspension. The ends of the header can reach high speeds, and so, if they strike the ground, there is also the risk that the header will become damaged.
Document EP 1 611 781 B1 makes known a self-propelled harvesting machine, in the case of which the height of a front attachment is continually adjusted during operation to maintain a desired working height above the ground. in that particular case, the front attachment is supported by two wheels which can be retracted and extended using lifting cylinders, to adjust the working height of the front attachment. The lifting cylinders are double-acting and comprise chambers on the face-end and on the piston-ring side. The face-end side chambers of the two lifting cylinders are interconnected, and the piston-ring side chambers can be interconnected using control valves. Sensing straps disposed in front of the wheels detect the distance of the front attachment to the ground and thereby deliver information required to actuate the control valves. If a sensing strap detects a low area in the ground, the lifting cylinder of the wheel following same is extended and, simultaneously, the lifting cylinder of the opposite wheel is retracted in that hydraulic fluid from a pump is applied to the piston-ring side chamber of said latter lifting cylinder, flows out of the face-end side chamber of this lifting cylinder and into the face-end side chamber of the first lifting cylinder, and out of the piston-ring side chamber thereof to the tank.
If the harvesting machine makes a turning maneuver, it is often necessary to lift the front attachment to avoid striking an obstacle. In this raised position, neither the sensing straps nor the wheels have contact with the ground. Rolling motions of the vehicle are transferred to the front attachment. The ends thereof can reach considerable speed due to their large distance from the roll axis. If, in the course of such a rolling motion, one of the wheels strikes the ground, the hydraulic fluid in the face-end side chambers of the lifting cylinders becomes highly pressurized. Since it cannot flow out and is incompressible, the lifting cylinders lock up. The resulting abrupt deceleration can cause damage to the front attachment.
The problem addressed by the present invention is that of improving the operating safety of such an agricultural working machine.
The problem is solved in the case of an agricultural working machine comprising a vehicle and a front attachment which is guided such that it can swivel about an axis in the direction of travel during the harvesting operation, and comprises a frame on which working tools are mounted, by providing means on the chassis of the vehicle or the front attachment for applying a force that counteracts a swivel motion of the vehicle or the front attachment induced by driving speeds and/or uneven terrain.
Preferably these means act on the front attachment, since the mass thereof is less and thus the force or power required to suppress the swivel motion is less than if the aim were to suppress the swivelling of the vehicle.
The means for applying a force to the front attachment, which counteracts a swivel motion of the front attachment, comprises at least two interspaced supports which are disposed on the frame in a vertically movable manner for supporting, in contact with the ground, at least a portion of the weight of the front attachment, and which can yield reversibly in order to apply a supporting force to counteract the swivel motion of the front attachment when at least one of the supports contacts the ground. Instead of yielding without force, or locking up upon contact with the ground, the supports therefore induce a gradual deceleration of the rolling motion of the front attachment, which prevents the frame from coming in contact with the ground, or at least dampens same to the extent that damage is prevented.
The yielding of the supports should be reversible, to allow the supports to apply their damping effect if contact is made with the ground a second time. However, the speed of the reversing motion of the supports should be adapted to the elasticity of a connection between the vehicle and the front attachment, i.e. it should be so low that, after the front attachment undergoes a deflection relative to the vehicle, which caused a support to yield, the return motion of the front attachment driven by the elasticity of the connection causes the support to lose contact with the ground during the return motion.
The maximum load-carrying capacity of the supports is preferably less than the weight of the front attachment, thereby ensuring that this weight is also carried in part by the elastic connection to the vehicle.
In a first preferred embodiment, the supports comprise at least a first lifting cylinder, and the pressure in at least one chamber of the first lifting cylinder is limited by a pressure relief valve. Therefore, when the pressure in said chamber exceeds the limiting pressure of the pressure relief valve due to ground contact by the support, hydraulic fluid can flow out of the chamber, wherein energy is withdrawn from the motion of the front attachment in proportion to the limiting pressure and the outflowing quantity of hydraulic fluid.
In a second preferred embodiment, the supports comprise at least one first lifting cylinder having a chamber connected to a first buffer, and, if the maximum load-carrying capacity is exceeded, hydraulic fluid can be displaced out of the at least one chamber and into the first buffer.
In both embodiments, a coupling device can be provided between the supports so that, if one of the supports yields under load, the other support can be moved in the same direction as the first support. Such a design makes it possible to sum the load-carrying capacities of the individual supports; i.e., if only one of the two supports has ground contact, the load-carrying capacity thereof is as great as that of both supports when they both have ground contact.
A coupling of this type can be embodied in particular in that the first and a second lifting cylinder are double-acting, and each comprises a first chamber which can be acted upon with hydraulic fluid to exert a downwardly directed force onto the support assigned to the particular lifting cylinder, and a second chamber which can be acted upon with hydraulic fluid to apply an upwardly directed force onto the support, and the coupling between the cylinders is established by the first chamber of the second lifting cylinder communicating with the second chamber of the first lifting cylinder.
Since the pressure in the first chambers of the lifting cylinders supports the weight of the front attachment, the first chambers are preferably face-end side chambers, since they generally have a larger cross section than do piston-ring side chambers. The larger the cross section, the lower the pressure required in the first chambers to generate the setpoint supporting force.
In the case of the first embodiment, it is sufficient for only the first chamber of the first lifting cylinder to communicate wtih the above-mentioned pressure relief valve, since the first chamber of the second lifting cylinder, when it yields, can release hydraulic fluid to the second chamber of the first lifting cylinder.
To ensure that the motions of the first support and the second support are the same even though the cross sections of the face-end side chamber and the piston-ring side chamber of one lifting cylinder differ, the first lifting cylinder preferably has a larger cross section than does the second lifting cylinder, according to the first embodiment.
A releasable non-return valve is preferably provided between the second chamber of the second cylinder and a tank. Such a non-return valve permits a support to yield at any time if the maximum load-carrying capacity thereof is exceeded, and in the blocked state can prevent the support from moving in the reverse direction.
The second embodiment is preferably symmetrical in terms of the connections between the lifting cylinders, i.e. the second chamber of the second lifting cylinder communicates with the first buffer, and the first chamber of the second lifting cylinder and the second chamber of the first lifting cylinder communicate with a second buffer.
In the state of equilibrium, according to this embodiment, the pressures in the first and second chambers of the two lifting cylinders are the same, and a supporting force results from the fact that the two chambers have a smaller cross section than do the first chambers.
A tip of the support that touches the ground can be designed as a skid or a roller.
Means for detecting the vertical position can be provided on at least one of the supports, to implement automatic regulation of the working height of the front attachment on the basis of the vertical position detected as a result, as described in EP 1 611 781 B1, for example.
To absorb the fluctuating load of the front attachment, the vehicle can also be advantageously equipped with a crawler track assembly.
Further features and advantages of the invention will become apparent from the description of embodiments that follows, with reference to the attached figures. In the drawings:
A lifting cylinder 9 and 10 (hidden in
In the usual case, said ground drive can comprise two or more axles having pneumatic wheels 12; in the present case, a crawler track assembly 13 provided at least on a front axle of vehicle 1 is preferable in order to compensate for the load of front attachment 2, which fluctuates during operation.
Lifting cylinder 9 comprises a face-end side chamber 16 and a piston-ring side chamber 17. A pressure reducer 15 has a high-pressure port which is connected to a directional control valve 14, a controlled port connected to face-end side chamber 16, and a drain port which communicates via a port coupling T of front attachment 2 to a tank on board the vehicle. Directional control valve 14 has two inlets which can be connected selectively to the high-pressure port of pressure reducer 15, and one of which communicates via port coupling T with the tank, and the other of which communicates via a port coupling P with the high-pressure outlet of a pump on board vehicle 1. Piston-ring side chamber 17 is connected to port coupling T via a controllable non-return valve 21 which blocks the route from piston-ring side chamber 17 to port coupling T provided a high control pressure is not present at the high-pressure port of pressure reducer 15. A second half of the hydraulic system, which is structurally identical to that shown in
If front attachment 2 is operating and is guided at a low height over a field to be harvested, directional control valve 14 is located in the position shown in
If front attachment 2 is raised above the working height intended for the harvesting operation, e.g. in the turnaround, while directional control valve 14 is in the position shown in
Once the rolling motion has come to a standstill, the torsionally elastic design of feed rake 8 enables the front attachment to be rotated back into the equilibrium position thereof. The load on wheel 24 is relieved as a result, and hydraulic fluid can flow from the pump back to chamber 16. However, the throughput of directional control valve 14 and pressure reducer 15 is limited to such a low value that wheel 24 loses ground contact when the front attachment returns to the equilibrium position. The extension motion of wheel 24 is therefore unable to drive the rolling motion in the opposite direction and cause the other wheel to strike the ground.
When directional control valve 14 is switched to second position thereof, which is not shown in
In the equilibrium state, the weight supported by the two lifting cylinders 9, 10 corresponds to the secondary pressure of pressure reducer 15, multiplied by the cross-sectional area of chamber 19. Chamber 20 is depressurized, and the pressure in chambers 17, 19 automatically sets in according to the distribution of the weight of front attachment 2 on the two rollers 24.
If right roller 24 travels over a raised area on the ground, the pressure in chambers 17, 19 increases, and if the pressure in chamber 16 then exceeds the set secondary pressure of pressure reducer 15, hydraulic fluid flows out of chamber 16 via pressure reducer 15 to low pressure line 22. At the same time, chamber 20 draws hydraulic fluid out of low pressure line 22. The two lifting cylinders 9, 10 therefore yield simultaneously. The diameter of lifting cylinder 9 is greater than that of lifting cylinder 10, and so the cross sections of chambers 17,19 can be made identical, and the lift of the two cylinders 9, 10 is identical. The yielding of lifting cylinder 10 under the pressure exerted by the passage over the raised area in the ground therefore does not cause torque to act on front attachment 2, which could trigger a rolling motion of front attachment 2; instead, the supporting force of lifting cylinders 9, 10 is merely redistributed onto feed rake 8. Since the latter supports front attachment 2 at the center of gravity, the supporting force additionally applied by same does not create torque. Instead, front attachment 2 drops only until the return force of the resilient suspension on feed rake 8 has compensated for the increased load.
In an analogous manner, lifting cylinder 9 is also pressed back upwardly if roller 24 thereof travels over a raised area on the ground. Simultaneously, hydraulic fluid is drawn out of chamber 19 of lifting cylinder 10 and into chamber 17 of lifting cylinder 9, and therefore lifting cylinder 10 yields.
If front attachment 2 is raised off of the ground when traveling in a turnaround, the mode of operation of the hydraulic system is substantially the same as that described above. Since only one of the two wheels 24 can have ground contact at any one time during a rolling motion, the total load-carrying capacity of the hydraulic system—which is the product of the secondary pressure of pressure reducer 15 and the cross section of chamber 16—is available for braking the rolling motion, regardless of which of the two rollers 24 touches the ground.
According to a development, a sensor 25 can be provided for detecting the vertical position of connecting rod 23 on lifting cylinder 9 or 10. The measurement signal of sensor 25 can be used to track the height of front attachment 2 over the ground using lifting cylinders of vehicle 1, which act on front attachment 2 or feed rake 8.
The feature common to the embodiments in
By comparison,
A valve block 30 connects a pump port P and a tank port T selectively to the two compensating lines 18, 27. When the hydraulic system is operating, valve block 30 is completely blocked, and pressure fluid is merely exchanged between chambers 16, 20 or 17, 19 and particular pressure buffer 28 assigned thereto. If one of the two connecting rods 23 is forced backward during operation, face-end side chambers 16, 19 of the two lifting cylinders 9, 10 become smaller, and the displaced hydraulic fluid is distributed between piston-ring side chambers 20, 17 of the particular other lifting cylinder and pressure buffers 28, 29. As soon as the force acting on the connecting rod diminishes, the two lifting cylinders return to their neutral position, driven by the pressure in buffers 28, 29.
The extent to which connecting rods 23 are extended in said neutral position depends on the pressure in chambers 16, 17 or 19, 20, or on the quantity of hydraulic fluid in the two branches of the system composed of chambers 16, 19, compensating line 18, and pressure buffer 28 connected thereto, and chambers 16, 20, compensating line 27, and pressure buffer 29 connected thereto. The greater the quantity of hydraulic fluid is in the system, the further the connecting rods 23 are extended for a given supporting force. The quantity of hydraulic fluid in the two branches of the system must be equal for the two connecting rods 23 to be extended by equal distances in an equilibrium position. To adapt this quantity as necessary, a connection is established in valve block 30 between pump port P or tank port T and one of the compensating lines 18, 27. Sensors 31 are provided to ensure that the two branches contain the same amount of hydraulic fluid. They deliver measured flow rate values which can be integrated to monitor the quantity of hydraulic fluid in each branch. The sensors also deliver measured pressure values which make it possible to determine the volume of the connected branches and, therefore, the position of connecting rods 23. Instead of flow rate/pressure sensors 31, position sensors 25 could also be provided, as shown in
When front attachment 2 is lifted off of the ground while chambers 16, 17, 19, 20 are pressurized, connecting rods 23 extend to a stop—as described with reference to the first embodiment—at which the volume of piston-ring side chambers 17, 20 is minimal, and therefore all of the freedom of motion of connecting rods 23 is available as a braking path to absorb a rolling motion
Number | Date | Country | Kind |
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10 2010 021 133.8 | May 2010 | DE | national |