Air assist fuel nozzle

Information

  • Patent Grant
  • 6688534
  • Patent Number
    6,688,534
  • Date Filed
    Wednesday, March 7, 2001
    23 years ago
  • Date Issued
    Tuesday, February 10, 2004
    20 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Evans; Robin O.
    Agents
    • Wofsy; Scott D.
    • Edwards & Angell, LLP
Abstract
A fuel injector for a gas turbine is disclosed which includes a nozzle body having a discharge portion defining a discharge orifice, the discharge portion including a fuel circuit for directing a hollow fuel film toward the discharge orifice from a fuel pump associated with the gas turbine, and an air assist circuit for directing pressurized air from a source external to the gas turbine toward the fuel film upstream from the discharge orifice to impinge on an inner surface of the fuel film issuing from the discharge orifice.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The subject invention is directed to fuel injectors for gas turbines, and more particular, to fuel nozzles for gas turbine applications which include an air assist circuit for enhancing fuel atomization during engine ignition.




2. Background of the Related Art




Gas turbines are employed in a variety of applications including electric power generation, military and commercial aviation, pipeline transmission and marine transportation. A common problem associated with gas turbines is the difficulty associated with initiating fuel ignition during engine startup cycles. Moreover, during startup, the fuel must be presented in a sufficiently atomized condition to initiate and support ignition. However, at engine startup, when the engine is gradually spooling up, the fuel and/or air pressure needed to atomize the fuel is generally unavailable.




A broad range of fuel injection devices and methods has been developed to enhance fuel atomization during engine ignition sequences. One approach has been to employ air assist atomizers which utilize high pressure, high velocity air from an external source to augment the atomization process at the low fuel injection pressures that exist during engine startup. Air assist atomizers have been constructed in such a manner so that the externally supplied high pressure, high velocity air is internally mixed with fuel within the nozzle before issuing from the discharge orifice. However, this internal mixing of the air and fuel creates an undesirable back pressure within the nozzle.




Air assist atomizer have also been constructed in such a manner so that the air assist circuit directs high pressure, high velocity air from an external source toward the fuel film so that it impinges upon an outer surface of the fuel film downstream of the discharge orifice. This avoids the back pressure associated with the internal-mixing method, as there is no internal communication between the air and fuel. It is less efficient however, than the internal-mixing concept, and higher flow rates are needed to achieve the same degree of atomization.




Another approach to enhance fuel atomization during engine ignition has been to employ airblast atomizers which function in substantially the same manner as air assist atomizers, in that both utilize the kinetic energy of a flowing air stream to shatter a fuel sheet into fine droplets. The main difference between the two atomization concepts is the quantity of air employed and its atomizing velocity. With air assist nozzles, where the air is supplied from an external or auxiliary compressor or a high-pressure cylinder, rather than from the engine compressor discharge, it is important to keep the airflow rate to a minimum. Furthermore, since there are virtually no restrictions on air pressure for air assist atomization, the air velocity can be very high. Thus, air assist atomizers are generally characterized by their use of a relatively small quantity of very high velocity air.




In contrast, because the air velocity through an airblast atomizer is limited to a maximum value corresponding to the pressure differential across the combustor liner, a larger amount of air is required to achieve good atomization. Most airblast atomizers in use today are of the prefilming type, wherein fuel is first spread out into a thin continuous sheet and then subjected to the atomizing action of a high velocity air.




It would be beneficial to provide an air assist fuel injection method that is more efficient than previously methods of air assist atomization, and which can be employed in conjunction with prefilming air blast atomizers as well as pressure atomizers.




SUMMARY OF THE INVENTION




The subject invention is directed to a new and useful air assist fuel injection method for gas turbine engine applications that is adapted to enhance fuel atomization, particularly during an engine ignition sequence, and which can be employed in conjunction with prefilming airblast atomizers as well as pressure atomizers.




More particularly, the subject invention is directed to a new and useful fuel injector that includes a nozzle body having a discharge portion that defines a discharge orifice. The discharge portion includes a fuel circuit for directing a hollow fuel film toward the discharge orifice from a fuel pump powered by the gas turbine. The discharge portion further includes an air assist circuit for directing high pressure, high velocity air toward the fuel film, upstream from the discharge orifice, from a source external to the gas turbine to impinge on an inner surface of the fuel film issuing from the discharge orifice, so as to atomize the fuel.




It is envisioned that the fuel injector of the subject invention may be employed in conjunction with a land-based engine, whereby the air assist circuit of the discharge portion is supplied by an external compressor. It is also envisioned that the fuel injector of the subject invention may be employed with a propulsion engine, such as an aircraft engine, whereby the air assist circuit of the discharge portion is supplied by an external storage tank. In such an instance, the external storage tank is preferably charged by the gas turbine during high pressure operating cycles.




In accordance with a preferred embodiment of the subject invention, the discharge portion of the fuel injector further includes a first air blast circuit for directing engine compressor discharge air toward the fuel film upstream from the discharge orifice to impinge on an inner surface of the fuel film issuing from the orifice, and a second air blast circuit for directing engine compressor discharge air toward the fuel film downstream from the discharge orifice to impinge on an outer surface of the fuel film issuing from the discharge orifice.




The nozzle body of the fuel injector further includes a fuel inlet for admitting fuel into the fuel circuit from the fuel pump, an air assist inlet for admitting air into the air assist circuit for an external source, a first air inlet for admitting air into the first air blast circuit from the engine compressor discharge, and a second air inlet for admitting air into the second air blast circuit from the engine compressor discharge.




The subject invention is also directed to a new and useful method of fuel atomization in a fuel injector of a gas turbine. The method includes the steps of providing a nozzle having a discharge portion defining a discharge orifice, directing a hollow fuel film toward the discharge orifice from a fuel pump associated with the gas turbine, and directing high pressure, high velocity air toward the fuel film upstream from the discharge orifice from a source external to the gas turbine to impinge on an inside surface of the fuel film issuing from the discharge orifice.




The method further includes the steps of directing engine compressor discharge air toward the fuel film, downstream from the discharge orifice, to impinge on an outside surface of the fuel film issuing from the discharge orifice, and directing engine compressor discharge air toward the fuel film, upstream from discharge orifice, to impinge on an inside surface of the fuel film issuing from the discharge orifice. Preferably, the step of directing air toward the fuel film from a source external to the gas turbine occurs during engine ignition.




The subject invention is also directed to an airblast atomization nozzle for a gas turbine. The airblast atomization nozzle includes an outer air cap having an interior chamber. An air swirler is disposed within the interior chamber of the air cap and it has an axial bore extending therethrough. The air cap and the air swirler define an outer airblast circuit therebetween. A prefilmer is disposed within the axial bore of the air swirler and it has an axial bore extending therethrough. A fuel swirler is disposed within the axial bore of the prefilmer and it has an axial bore extending therethrough. The prefilmer and the fuel swirler define a fuel circuit therebetween. A heat shield is disposed within the axial bore of the fuel swirler and it has an axial bore extending therethrough that defines an inner airblast circuit. The heat shield and the fuel swirler define an air assist circuit therebetween. The airblast atomization nozzle further includes a nozzle body having means for delivering fuel to the fuel circuit from a fuel pump associated with the gas turbine, and means for delivering high pressure, high velocity air to the air assist circuit from a supply source external to the gas turbine.




The subject invention is also directed to a pressure atomization nozzle for a gas turbine. The pressure atomization nozzle includes an outer cone having an axial bore extending therethrough. A fuel swirler is disposed within the axial bore of the cone and it has an axial bore extending therethrough. The cone and the fuel swirler define a fuel circuit therebetween for receiving low pressure fuel from a fuel pump associated with the gas turbine. An air swirler is disposed within the axial bore of the fuel swirler. The air swirler and the fuel swirler define an air assist circuit therebetween for receiving high pressure, high velocity air from a supply source external to the gas turbine.




These and other aspects of the subject invention and the method of using the same will become more readily apparent to those having ordinary skill in the art from the following detailed description of the invention taken in conjunction with the drawings described hereinbelow.











BRIEF DESCRIPTION OF THE DRAWINGS




So that those having ordinary skill in the art to which the subject invention pertains will more readily understand how to make and use the subject invention, preferred embodiments thereof will be described in detail hereinbelow with reference to the drawings, wherein:





FIG. 1

is a side elevational view in cross-section of an air assist fuel nozzle assembly constructed in accordance with a preferred embodiment of the subject invention;





FIG. 2

is an enlarged side elevational view in cross-section of the discharge portion of the air assist fuel nozzle assembly of

FIG. 1

;





FIG. 3A

is a schematic representation of a land based gas turbine engine;





FIG. 3B

is a schematic representation of a gas turbine engine used for propulsion;





FIG. 4

is a side elevational view in cross-section of an air assist pressure atomizer constructed in accordance with a preferred embodiment of the subject invention; and





FIG. 5

is a side elevational view in cross-section of a simplex airblast nozzle having an air assist circuit constructed in accordance with a preferred embodiment of the subject invention.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




In the description which follows, as is common in the art to which the subject invention appertains, the term “upstream” shall refer to a location in the injector nozzle that is rearward of the discharge orifice of the nozzle, while the term “downstream” shall refer to a location in the injector nozzle that is forward of the discharge orifice of the nozzle, as identified in

FIG. 1

by reference characters U and D.




Referring now to the drawings wherein like reference numerals identify similar features of the apparatus of the subject invention, there is illustrated in

FIG. 1

, an air assist fuel nozzle assembly constructed in accordance with a preferred embodiment of the subject invention and designated generally by reference numeral


10


. Nozzle assembly


10


includes a nozzle body defined by an elongated feedarm


12


having an inlet portion


14


at the rearward end thereof and a discharge portion


16


at the forward end thereof. A mounting flange


18


is associated with the feedarm


12


for mounting the nozzle assembly to the combustor wall of a gas turbine with which the nozzle is employed.




The inlet portion


14


includes a threaded fitting


20


for communicating with an external air supply by way of an appropriate air conduit. When the nozzle assembly


10


of the subject invention is employed in conjunction with a land based engine, the external air supply is provided by an external compressor


115


, such a shop air server. The external compressor


115


and the engine compressor


110


communicate with a turbine


100


by way of a combustion chamber


120


, as depicted schematically in FIG.


3


A. When the nozzle assembly


10


of the subject invention is employed with a propulsion engine, the external air supply is provided by a storage tank or cylinder


210


operatively associated with the combustor


220


of turbine


200


, as depicted schematically in FIG.


3


B.




The inlet portion


14


further includes a fitting


22


for communicating with a fuel pump by way an appropriate fuel conduit (not shown). Feedarm


12


defines an interior bore


24


for directing high pressure, high velocity air from the inlet portion


14


to the discharge portion


16


of nozzle assembly


10


. Similarly, feedarm


12


defines an interior bore


26


which supports a fuel tube


28


that directs fuel from the inlet portion


14


to the discharge portion


16


of nozzle assembly


10


.




Referring now to

FIG. 2

, the discharge portion


16


of fuel nozzle


10


, which is generally referred to as a prefilming air blast atomizer nozzle, includes a plurality of components, each of which are secured to the nozzle body by welding and or brazing. The plural components include an outer air cap or shroud


30


having a radially inwardly directed forward deflector portion


32


. Disposed within the air cap


30


is a prefilmer


34


that has an axial bore extending therethrough and a tapered end portion


34




a


which defines the discharge orifice


36


of the nozzle assembly.




An outer air swirler


38


surrounds the prefilmer


34


, and includes plurality of circumferentially disposed vanes


40


. The air swirler


38


, together with the interior of air cap


30


, defines an outer air blast circuit


42


for directing engine compressor discharge air toward the discharge orifice


36


to impinge upon an outer surface of the fuel film issuing therefrom. The vanes


40


of outer swirler


38


impart a swirling motion to the air flowing through the outer airblast circuit


42


, and the forward deflector portion


32


of air cap


30


directs the swirling engine compressor discharge air toward the fuel film downstream from discharge orifice


36


to facilitate atomization of the fuel film.




A fuel swirler


44


having an axial bore and a tapered nose portion


44




a


is disposed within the axial bore of the prefilmer


34


. A fuel circuit


46


is formed between the fuel swirler


44


and the prefilmer


34


for directing fuel toward the discharge orifice


36


of prefilmer


34


. The fuel circuit


46


is adapted and configured to issue a swirling hollow film or sheet of fuel having a generally conical shape from the discharge orifice


36


of the prefilmer


34


. Fuel circuit


46


is preferably defined by a bifurcated channel (not shown), both sections of which feed a plurality of angled fuel slots which lead to a swirl chamber


48


and impart a swirling motion to the fuel film. Fuel circuit


46


is feed by the fuel tube


28


that extends through feedarm


12


between inlet portion


14


and discharge portion


16


.




A cylindrical heat shield


50


is disposed within the upstream section of the axial bore of fuel swirler


44


. Heat shield


50


defines an inner air blast circuit


52


for directing engine compressor discharge air toward the fuel film, upstream from the discharge orifice


36


, to impinge upon an inner surface of a fuel film issuing therefrom. During engine operation, heat shield


50


prevents hot compressor air, which can reach a temperature as high as 1600° F., from reacting with the fuel flowing through fuel circuit


46


. An annular ring


54


surrounds the forward end portion of heat shield


50


to create a clearance gap between the heat shield


50


and the axial bore of fuel swirler


44


.




With continuing reference to

FIG. 2

, an air assist circuit


56


is defined by the clearance gap between the outer surface of heat shield


50


and the interior bore of fuel swirler


44


for directing high pressure, high velocity air toward the fuel film, upstream from the discharge orifice


36


, so as to impinge upon the inner surface of the fuel film issuing therefrom. Air assist circuit


56


includes a plurality of circumferentially spaced apart angled slots formed in the annular ring


54


for imparting a swirling motion to the air assist current. The air assist circuit


56


communicates with the interior bore


24


of feedarm


12


which receives pressurized air from an external supply source through inlet portion


14


. During an engine ignition sequence, the swirling air from the air assist circuit


56


and the engine compressor discharge air entering the nozzle through the inner air blast circuit


52


merge within the mixing chamber


58


of fuel swirler


44


, prior to impinging upon the inner surface of the fuel film issuing from discharge orifice


36


.




In operation, to commence engine startup, the turbine is cranked at a low rpm by a battery powered starter motor or the like. At the same time, the fuel pump and compressor associated with the turbine are also cranked at a low rpm. At these low cranking speeds, a small volume of fuel is delivered to the inlet portion


14


of nozzle assembly


10


by the engine fuel pump on the order of 5 psig or less. This is significantly less than the fuel pressure developed during operation of the turbine. Also, during this initial startup period, a high volume of low pressure air is produced by the engine compressor. This low pressure air is directed toward the discharge portion


16


of nozzle assembly


10


within the combustor, as depicted in

FIG. 1

by a series of directional flow arrows. In general, the combination of the low pressure, high volume air and the low pressure fuel flow would make fuel atomization at startup relatively difficult. In the nozzle assembly of subject invention, the air assist circuit


56


enhances and promotes fuel atomization under these startup conditions.




More particularly, in accordance with the subject invention, during the engine startup sequence, high pressure, high velocity air is delivered to the inlet portion


14


of nozzle assembly


10


from an external supply source. (See FIGS.


3


A and


3


B). This may be accomplished by actuating a valve or similar control device operatively associated with the external supply source. The high pressure, high velocity air flow from the external supply source is delivered to the air assist circuit


56


defined by the fuel swirler


44


wherein a swirling motion is imparted to the air flow.




The swirling air assist current then merges with the low pressure compressor discharge air current traveling through the inner air blast circuit


52


, and is then directed at the swirling fuel film issuing from the discharge orifice


36


of prefilmer


34


, so as to impinge upon an inner surface of the fuel film. At the same time, a swirling current of low pressure compressor discharge air is directed through the outer air blast circuit


42


toward an outer surface of the swirling fuel film issuing from the discharge orifice


36


. These combined airflows, acting on the inner and outer surfaces of the relatively low pressure fuel film serve to atomize the fuel for engine ignition.




Once ignition occurs, the turbine will come up to its normal operating speed, at which time the fuel pressure supplied by the pump and the air pressure supplied by the engine compressor will increase to normal operating levels. By this time, the external air supply will have been expended or the flow therefrom will have been deactivated. It is envisioned that an external air supply spent during startup can be charged by a compressor during normal high pressure engine operation.




Referring now to

FIG. 4

, there is illustrated an air assist pressure atomization nozzle constructed in accordance with a preferred embodiment of the subject invention and designated generally by reference numeral


70


. Pressure atomization nozzles are commonly employed with small auxiliary power units. In general, in order to operate at low fuel flow rates associated with ignition, the fuel circuit of a pressure atomization nozzle is provided with a plurality of relatively small fluid passages designed to produce the high fuel velocities required for atomization. These small passages are susceptible to fuel contamination and carbon formation, thus limiting the service life of the nozzle.




The air assist pressure atomization nozzle


70


of the subject invention overcomes the problems associated with prior art pressure atomization nozzles by providing a fuel circuit with relatively large fuel passages that are unlikely to be susceptible to fuel contamination or carbon formation, and an air assist circuit for directing high pressure, high velocity air toward an inner surface of a hollow fuel film to atomize the fuel during ignition. More particularly, as illustrated in

FIG. 4

, pressure atomizer


70


includes an outer cone


72


defining an interior cavity


74


and a discharge orifice


76


. A fuel swirler


78


is supported within the cavity


74


of outer cone


72


, and a fuel circuit


80


is defined between the wall of cavity


74


and fuel swirler


78


. Fuel circuit


80


is defined by a channel formed in the outer surface of fuel swirler


78


which includes a plurality of circumferentially spaced apart spin slots (not shown) that impart a spinning motion to the fuel as it issues from the discharge orifice


76


of the outer cone


72


.




Fuel swirler


78


has an axial bore extending therethrough which defines an air assist circuit


82


for directing high pressure, high velocity air from an external supply source toward the inner surface of the swirling fuel film issuing from discharge orifice


76


. An air swirler


84


is disposed at the rearward end of air assist circuit


82


. Air swirler


84


includes a plurality of circumferentially disposed vanes


86


for imparting a spinning motion to the air assist current. Those skilled in the art will readily appreciate that pressure atomizer


70


is operatively associated with a nozzle body, not unlike that which is illustrated in FIG.


1


. In operation, during ignition, the swirling air assist current is directed through the air assist circuit


82


, so as to impinge upon the inner surface of the fuel film issuing from discharge orifice


76


, so as to effectuate atomization of the low pressure fuel.




Referring now to

FIG. 5

, there is illustrated a simplex airblast nozzle constructed in a accordance with a preferred embodiment of the subject invention and designated generally by reference numeral


500


. Simplex airblast nozzle


500


includes an outer air cap


530


that surrounds an internal pressure atomizer


540


. An air blast circuit


535


is defined between air cap


530


and pressure atomizer


540


for directing compressor discharge air toward the outer surface of a fuel film issuing from the discharge orifice


545


of the nozzle. Swirl vanes


550


are associated with air blast circuit


535


for imparting a swirling motion to the air flowing therethrough.




Pressure atomizer


540


further includes a fuel circuit


555


for receiving fuel from a fuel pump and for directing the fuel to the nozzle orifice


545


in the form of a film. Fuel circuit


555


preferably includes structure for imparting a spinning motion to the fuel flowing therethrough. An air assist circuit


560


extends axially through the pressure atomizer


540


for conducting high pressure, high velocity air from an external supply source toward an inner surface of the fuel film issuing from the discharge orifice


545


of the nozzle. An air swirler


565


is disposed at the rearward end of air assist circuit


560


for imparting a spinning motion to the air assist current flowing therethrough.




In accordance with a preferred embodiment of the subject invention, it is envisioned that the air assist circuit of the subject invention can also be employed with a simplex airblast fuel atomization nozzle such as that which is disclosed in commonly assigned U.S. Pat. No. 5,224,333 to Bretz et al., the disclosure of which is incorporated by reference herein in its entirety. In the simplex airblast nozzle of U.S. Pat. No. 5,224,333, two airblast circuits direct compressor discharge air toward the outer surface of the fuel film issuing from the discharge orifice of the nozzle, with the nozzle orifice receiving fuel from an internal pressure atomizer. The air assist circuit defined within this simplex airblast nozzle would extend through the center of the nozzle to direct high pressure, high velocity air toward the inner surface of the fuel film issuing from the discharge orifice of the nozzle.




Although the subject invention has been described with respect to preferred embodiments, those skilled in the art will readily appreciate that changes and modifications may be made thereto without departing from the spirit and scope of the present invention as defined by the appended claims.



Claims
  • 1. A fuel injector for a gas turbine comprising:a nozzle body having a discharge portion defining a discharge orifice, the discharge portion including a fuel circuit for directing a hollow fuel film toward the discharge orifice from a fuel pump associated with the gas turbine, an air blast circuit for directing engine compressor discharge air toward the fuel film, and an air assist circuit formed within the discharge portion of the nozzle body for directing pressurized air from a source external to the gas turbine toward the fuel film upstream from the discharge orifice to merge with engine compressor discharge air from the air blast circuit and impinge on an inner surface of the fuel film issuing from the discharge orifice.
  • 2. A fuel injector as recited in claim 1, wherein the air assist circuit of the discharge portion is in communication with an external compressor associated with the gas turbine.
  • 3. A fuel injector as recited in claim 1, wherein the air assist circuit of the discharge portion is in communication with an external storage tank associated with the gas turbine.
  • 4. A fuel injector as recited in claim 3, wherein the external storage tank is charged by the gas turbine during high pressure operating cycles.
  • 5. A fuel injector as recited in claim 1, wherein the discharge portion includes a first air blast circuit for directing engine compressor discharge air toward the fuel film upstream from the discharge orifice to impinge on the inner surface of the fuel film issuing from the discharge orifice, and a second air blast circuit for directing engine compressor discharge air toward the fuel film downstream from the discharge orifice to impinge on an outer surface of the fuel film issuing from the discharge orifice.
  • 6. A fuel injector as recited in claim 1, wherein the nozzle body includes a fuel inlet for admitting fuel into the fuel circuit.
  • 7. A fuel injector as recited in claim 1, wherein the nozzle body includes an air assist inlet for admitting pressurized air into the air assist circuit.
  • 8. A fuel injector as recited in claim 5, wherein the nozzle body includes a first air inlet for admitting engine compressor discharge air into the first air blast circuit and a second air inlet for admitting engine compressor discharge air into the second air blast circuit.
  • 9. A fuel injector as recited in claim 1, wherein the nozzle body is configured as at least one of an airblast atomizer and a simplex airblast atomizer.
  • 10. A fuel injector as recited in claim 1, wherein the nozzle body is configured as a pressure atomizer.
  • 11. A fuel injector as recited in claim 1, wherein engine compressor discharge air from the air blast circuit and pressurized air from the air assist circuit merge within a mixing chamber upstream from the discharge orifice.
  • 12. A fuel injector for a gas turbine comprising:a) an inlet portion including a fuel inlet for receiving fuel from a fuel pump associated with the gas turbine, and an air assist inlet for receiving pressurized air from a source external to the gas turbine; and b) a discharge portion defining a discharge orifice, the discharge orifice including a fuel circuit for directing a hollow fuel film toward the discharge orifice from the fuel inlet, an air blast circuit for directing engine compressor discharge air toward the fuel film, and an air assist circuit formed within the discharge portion for directing pressurized air from the air assist inlet toward the fuel film upstream from the discharge orifice to merge with engine compressor discharge air from the air blast circuit and impinge on an inner surface of the fuel film issuing from the discharge orifice.
  • 13. A fuel injector as recited in claim 12, wherein the air assist circuit of the discharge potion is in communication with an external storage tank associated with the gas turbine.
  • 14. A fuel injector as recited in claim 13, wherein the external storage tank is charged by the gas turbine during high pressure operating cycles.
  • 15. A fuel injector as recited in claim 12, wherein the discharge portion includes a first air blast circuit for directing engine compressor discharge air toward the fuel film upstream from the discharge orifice to impinge on the inner surface of the fuel film issuing from the discharge orifice, and a second air blast circuit for directing engine compressor discharge air toward the fuel film downstream from the discharge orifice to impinge on an outer surface of the fuel film issuing from the discharge orifice.
  • 16. A fuel injector as recited in claim 15, further comprising a nozzle body extending between the inlet portion and the discharge portion, wherein the nozzle body includes a first air inlet for admitting engine compressor discharge air into the first air blast circuit and the discharge portion includes a second air inlet for admitting engine compressor discharge air into the second air blast circuit.
  • 17. A fuel injector as recited in claim 12, wherein the air assist circuit of the discharge potion is in communication with an external compressor associated with the gas turbine.
  • 18. A fuel injector as recited in claim 12, wherein engine compressor discharge air from the air blast circuit and pressurized air from the air assist circuit merge within a mixing chamber upstream from the discharge orifice.
  • 19. A method of fuel atomization in a fuel injector for a gas turbine comprising the steps of:a) providing a nozzle having a discharge portion defining a discharge orifice; b) directing a hollow fuel film toward the discharge orifice from a fuel pump associated with the gas turbine; c) directing engine compressor discharge air through an airblast circuit formed in the discharge portion of the nozzle toward the fuel film; and d) directing pressurized air through an air assist circuit formed in the discharge portion of the nozzle toward the fuel film upstream from the discharge orifice from a source external to the gas turbine to merge with the engine compressor discharge air and impinge on an inside surface of the fuel film issuing from the discharge orifice.
  • 20. A method of fuel atomization according to claim 19, wherein the step of directing pressurized air toward the discharge orifice from a source external to the gas turbine occurs during engine ignition.
  • 21. A method of fuel atomization according to claim 19, wherein the step of directing engine compressor discharge air toward the fuel film includes directing engine compressor discharge air toward the fuel film downstream from the discharge orifice to impinge on an outside surface of the fuel film issuing from the discharge orifice.
  • 22. A method of fuel atomization according to claim 19, wherein the step of directing engine compressor discharge air toward the fuel film includes directing engine compressor discharge air toward the fuel film upstream from the discharge orifice to impinge on an inside surface of the fuel film issuing from the discharge orifice.
  • 23. A method of fuel atomization according to claim 19, further comprising the step of merging engine compressor discharge air with pressurized air within a mixing chamber upstream from the discharge orifice.
  • 24. A fuel injector for a gas turbine comprising:a nozzle body having a discharge portion defining a discharge orifice, the discharge portion including a fuel circuit for directing a hollow fuel film toward the discharge orifice from a fuel pump associated with the gas turbine, and an air assist circuit for directing pressurized air from a storage tank external to the gas turbine toward the fuel film upstream from the discharge orifice to impinge on an inner surface of the fuel film issuing from the discharge orifice, wherein the external storage tank is charged by the gas turbine during high pressure operating cycles.
  • 25. A fuel injector for a gas turbine comprising:a) an inlet portion including a fuel inlet for receiving fuel from a fuel pump associated with the gas turbine, and an air assist inlet for receiving pressurized air from an external storage tank charged by the gas turbine during high pressure operating cycles; and b) a discharge portion defining a discharge orifice, the discharge orifice including a fuel circuit for directing a hollow fuel film toward the discharge orifice from the fuel inlet, and an air assist circuit for directing pressurized air from the air assist inlet toward the fuel film upstream from the discharge orifice to impinge on an inner surface of the fuel film issuing from the discharge orifice.
US Referenced Citations (14)
Number Name Date Kind
3013732 Webster et al. Dec 1961 A
3474970 Simmons et al. Oct 1969 A
3638865 McEneny et al. Feb 1972 A
3866413 Sturgess Feb 1975 A
4168803 Simmons et al. Sep 1979 A
4584834 Koshoffer et al. Apr 1986 A
5115634 Bretz et al. May 1992 A
5224333 Bretz et al. Jul 1993 A
5373693 Zarzalis et al. Dec 1994 A
5491972 Bretz et al. Feb 1996 A
5737921 Jones et al. Apr 1998 A
5761907 Pelletier et al. Jun 1998 A
6272840 Crocker et al. Aug 2001 B1
6547163 Mansour et al. Apr 2003 B1
Non-Patent Literature Citations (1)
Entry
Lefebvre, Arthur H., Gas Turbine Combustion, 2nd ed., 1999, pp. 213-215.