Patent Application
20130001929
The present invention relates to vehicle air bag module assemblies.
During passenger air bag deployment, the passenger air bag deploys into the rearward wall of an air bag chute. This often creates separation of the chute to a topper by destroying the attachment joint between the chute and the topper. The separation allows the air bag cushion to fill in this area rather than in a more direct path to the occupant. Structural support of the passenger air bag module and reinforcement against excessive bell mouthing during the crash/deployment event would facilitate deployment of an air bag in a more efficient manner.
Accordingly, an apparatus is desired having the aforementioned advantages and solving and/or making improvements on the aforementioned disadvantages.
In one aspect of the present invention, an automobile air bag module is provided that includes a housing chute at least partially surrounding an air bag, wherein the housing chute comprises a front wall, a rear wall, at least one sidewall, and a female pocket located adjacent a housing chute sidewall. Also included is a topper cover having a reinforcement protrusion that comprises a male locking tab that matably engages the female pocket.
In another aspect of the present invention, a locking arrangement for an automobile air bag is provided that includes a locking tab having an integral connection with a cover member, wherein the locking tab extends substantially perpendicularly away from a longitudinal axis of the cover member. Also included is a female recess having an integral connection with a housing chute, wherein the female recess matably receives the locking tab.
In another aspect of the present invention, a method of making an automobile air bag module is provided. The method includes providing a housing chute at least partially surrounding an air bag, wherein the housing chute comprises a front wall, a rear wall, at least one sidewall. Also provided is a female pocket located adjacent a housing chute sidewall, and a topper cover having a reinforcement protrusion that comprises a male locking tab that matably engages the female pocket. The method also includes the step of jointing the topper cover to the housing chute.
These and other aspects, objects, and features of the present invention will be understood and appreciated by those skilled in the art upon studying the following specification, claims, and appended drawings.
In the drawings:
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal” and derivatives thereof shall relate to the invention as oriented in the attached drawings. However, it is to be understood that the invention may assume various alternative orientations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
Referring to
Referring to
The air bag chute 16 also includes a plurality of walls described as a front wall 24, a rear wall 26, and two sidewalls 22, 28 which extend downwardly from the top wall 34. The front and rear walls 24, 26 each contain several window apertures 44 for engagement with a corresponding number of attachment hooks extending from an air bag container (not illustrated). The window apertures 44 have pressure tabs 32 that bear against the inserted hooks to tighten the engagement connections and prevent rattling from occurring between the air bag container and the air bag chute 16 during vehicle operation, prior to air bag deployment.
The top wall 34 of the house chute 16 may include several apertures. Such apertures are positioned to reduce the mass of the top wall 34 without affecting its support or attachment properties.
Referring now to
Any number of fastening methods may be employed to secure the topper 18 to the housing chute 16, and more specifically the reinforcement protrusions 30 within the female pockets 60. For example, the topper 18 may be welded to the housing chute 16, adhered by an adhesive to the housing chute 16, or snap fitted to the housing chute 16. These fastening techniques are merely illustrative and one skilled in the art may substitute various other methods of attachment. It is also conceivable that only the portion of the topper 18 containing the reinforcement protrusions 30 are secured to the female pockets 60, or alternatively may be fastened in a way that differs from the fastening of the base 20 of the topper 18 to the housing chute 16. Typically, the topper 18 that comprises a base 20 and reinforcement protrusions 30 will be an integrally molded piece or a single extruded piece. Similarly, typically the housing chute 16 and the female pocket 60 are integrally molded or are a single extruded piece.
The topper cover 18 includes a tear seam 40 that is positioned proximate the rear wall 26 of the housing chute 16 and proximate the second edge 52 of the reinforcement protrusion 30. The tear seam 40 is pre-weakened to the extent that the instrument panel substrate 12 and a portion of the topper 18 will rupture upon deployment of the air bag.
Referring to
The inventive concept also provides a method of making the air bag module 10. The method includes providing the structure described in detail above, as well as securely jointing the topper cover 18 to the housing chute 16, and more specifically the reinforcement protrusions 30 within the female pockets 60. Any number of jointing techniques may be employed, as outlined above, for example welding, adhering, and snap fitting.
It is to be understood that variations and modifications can be made on the aforementioned structure without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.
