Claims
- 1. An air accumulator and quick release apparatus for producing a blast of pressurized air into a storage bin for material, said apparatus including:
- (a) a pressure tank and means for removably mounting said tank exterior of said bin, the pressure tank adapted to receive and store pressurized air, said tank having a large opening formed therein;
- (b) a removable pipe mounted in said large opening and with said pipe having an open and a closed end and when mounted in said large opening the open end of the pipe is within the bin and adapted to direct the blast into the interior of the bin;
- (c) a quick air release apparatus carried within said pipe and within said pressure tank when the pipe is mounted within the large opening of the pressure tank;
- (d) a smoothly formed bore of regular diameter provided in the removable pipe;
- (e) a front tubular stop carried within the bore in said pipe, said stop secured so that with the pipe mounted within the tank the extending open end of the pipe discharges the pressurized air within the bin and a rear end of the front tubular stop is within the tank;
- (f) a multiplicity of discharge holes formed in the pipe, said holes arranged in a plane substantially transverse to the axis of the smoothly formed bore in the pipe and with the forward edges of these holes disposed toward the open end of the pipe and with said forward edges of the holes adjacent and inwardly of the rear end of the front tubular stop;
- (g) a pipe piston slidable in said bore and sized so as to provide a minimum of air loss for and during movement of said piston in said smooth bore, a forward movement of the pipe piston established by the front stop, this forward movement of the piston as it engages this stop covering the discharge holes sufficiently to shut off the flow of pressurized air from the tank;
- (h) means provided in the smooth bore of the pipe and limiting the rearward movement of the pipe piston and at this rearward limit of movement the discharge holes in the pipe are uncovered for a free flow of air from the tank to the interior of the pipe forwardly of the piston and from this pipe through the open end of the pipe and into the bin;
- (i) a header member carried and mounted in the smooth bore of the pipe and rearwardly of the pipe piston, said header adapted to receive and deliver pressurized air to the interior portion of the pipe;
- (j) a small rigid tube carried by the small header member, said small tube extending through an aperture central of the pipe piston, said tube disposed to carry pressurized air from the header member;
- (k) an air conduit adapted to carry pressurized air from an external source outside of said pressure tank to and through said tank and to the header member thence to the interior of the small rigid tube;
- (l) a piston carried in the bore of the small tube and reciprocably movable therein to forward and rear limits of movement;
- (m) means for moving this small piston in the bore of this small tube to said two limits of movement;
- (n) a small tubular seal having an opening therethrough, said tubular seal secured in the bore of the small tube, this tubular seal positioned in the tube so as to engage the face of the small piston at a forward limit of movement to effect a shut off of flow of pressurized air through the small tube and forwardly of the small piston;
- (o) a plurality of outlet holes formed in the sidewall of the small tube, said plurality of outlet holes positioned so that at the forward limit of movement of the small piston the outlet holes in the small tube are uncovered allowing pressurized air to flow from the header member through the tube and then from the outlet holes into that portion of the pipe to the rear of the pipe piston, the pressurized air flowing into said pipe portion urging the pipe piston forwardly toward and to the front tubular stop in the pipe;
- (p) a one-way valve provided in the pipe and adapted to permit flow of pressurized air from the interior portion of the pipe to the rear of the pipe piston and then through the one-way valve through conducting passageways to the interior of the pressure tank, the small piston in the rigid tube when moved from sealing engagement with the tubular seal in the small tube and to its rear limit of movement is rearwardly of the outlet holes in the small rigid tube and closes the small tube to the influent flow of pressurized air and opens that pipe area rearwardly of the pipe piston to allow the pressurized air in said portion to flow from this area through the plurality of outlet holes in the tube and through the tube to the open end of the pipe and into the bin to reduce a forward force on the piston, and,
- (q) a complementary chamfer provided between the outer front edge of the pipe piston and the rear of the front tubular stop in the pipe, said chamfer providing a force surface upon which the pressurized air flowing from the tank impinges to urge the pipe piston rearwardly.
- 2. An air accumulator and quick release apparatus as in claim 1 in which the air conduit is a flexible tube leading from a removable connection in the outer wall of the pressure tank to a removable connection at said header member.
- 3. An air accumulator and quick release apparatus as in claim 1 in which the means for moving the small piston in the small tube to two limits of movement is an electric solenoid.
- 4. An air accumulator and quick release apparatus as in claim 3 in which the solenoid is carried in the bore of the pipe and a closure of the inner end of the pipe is made after the solenoid is mounted in the pipe.
- 5. An air accumulator and quick release apparatus as in claim 4 in which electrical conductors extend from the solenoid to an electrical connector mounted in a wall of the tank.
- 6. An air accumulator and quick release apparatus as in claim 1 in which the one-way valve includes a spacer disc secured in the bore of the pipe and having a through passage for and through which the small tube extends, said spacer disc sealed at its outer and inner peripheries to provide a barrier to the flow of pressurized air; a plurality of holes formed in the disc and providing a passage of pressurized air from one side of the disc to the other, and a flexible disc adapted to engage that face of the spacer disc away from the movable pipe piston, said flexible disc adapted to cover and close the holes in the spacer disc when pressurized air applies a closing force on the flexible disc.
- 7. An air accumulator and quick release apparatus as in claim 6 in which the flexible disc is of rubber-like material and is secured to the face of the spacer disc away from the pipe piston and the pressurized air entering the pressure tank through the air conduit flows through the small tube to and through the outlet holes in the small tube thence to and through the holes in the spacer disc causing movement away from said holes by the flexible disc and the pressurized air then flows to and through outlet holes in the pipe disposed to the rear of the spacer disc.
- 8. An air accumulator and quick release apparatus as in claim 7 in which the plurality of outlet holes in the small rigid tube is adjacent a forward face of the spacer disc.
- 9. An air accumulator and quick release apparatus as in claim 8 in which the spacer disc and header member are retained in the desired attitude in the pipe by retaining rings secured in previously formed grooves formed in the internal bore of the pipe.
- 10. An air accumulator and quick release apparatus as in claim 1 in which the removable mounting for the apparatus in the bin is a threaded aperture formed in the bin wall and a complementary threaded portion is formed on and at the open end of the pipe.
- 11. An air accumulator and quick release apparatus as in claim 1 in which seal means are provided on the pipe piston to seal the outer periphery of said piston as it moves in the smooth bore of the pipe, and an added seal means is carried in grooves formed in the pipe piston as it is moved, said added sealing means sealing around the small rigid tube.
- 12. An air accumulator and quick release apparatus as in claim 1 in which the chamfer providing the rearward urge to the movement of the pipe piston is a chamfer formed on the outer rear edge of the front tubular stop in the pipe.
- 13. An air accumulator and quick release apparatus as in claim 2 in which the header member has a plurality of air passageways formed therein and with said passageways adapted to carry and conduct pressurized air from the conduit to a plurality of inlet holes in the small rigid tube by and through which pressurized air enters the small rigid tube at a position which is rearwardly of the small tube piston.
- 14. An air accumulator and quick release apparatus as in claim 1 in which the chamfer providing the rearward urge to the pipe piston is a chamfer formed on the outer front edge portion of this pipe piston.
- 15. An air accumulator and quick release apparatus as in claim 1 in which the chamfer providing the rearward urge to the pipe piston is a chamfer formed on both the outer rear edge of the tubular stop in the pipe and also a chamfer formed on the outer front edge portion of this piston.
- 16. A method for the receiving and storing of a charge of pressurized air in a tank of a determined and selected size, and quick releasing said charge in said tank as a blast of air into a storage bin, said method steps including:
- (a) providing and positioning a pressure tank outside of the bin with a removable and communicating pipe extending into the bin and into the pressure tank, said pipe having an open end within the bin and a closed end within the tank;
- (b) positioning the pipe in the wall of the tank and the wall of the bin and forming this pipe with a smooth bore;
- (c) positioning and securing a front tubular stop within said bore so that the rear face of this stop is within the pressure tank when the tank is mounted for use with said bin and providing the forward limit of movement for a pipe piston freely slidable in said pipe bore;
- (d) providing a rear stop means in the smooth bore of the pipe and thereby limiting the rearward movement of the pipe piston;
- (e) forming a multiplicity of discharge holes in said pipe, said holes arranged in a plane substantially transverse to the axis of the smoothly formed bore in the pipe and with the forward edges of these holes disposed toward the open end of the pipe and with said forward edges of the holes adjacent and inwardly of the rear end of the front tubular stop;
- (f) positioning a header member and a small rigid tube carried thereby within the smooth bore of the pipe, the header member disposed to the rear of the pipe piston and the small tube extending through the pipe piston with sealing means to prevent air leakage as the pipe piston is cycled along this small rigid tube;
- (g) positioning and moving a small piston in the bore of the small rigid tube and providing means for reciprocably moving this piston to two limits of movement;
- (h) securing a small tubular seal in the bore of the small tube, said seal having an opening therethrough, the tubular seal positioned in the tube so as to engage the face of the small piston at a forward limit of movement to effect a shut off of flow of pressurized air through the small tube and forwardly of the small piston;
- (i) forming a plurality of outlet holes in the sidewall of the small tube, said plurality of outlet holes positioned so that at the forward limit of movement of the small piston the outlet holes in the small tube are uncovered allowing pressurized air to flow from the header member through the tube and then from the outlet holes into that portion of the pipe to the rear of the pipe piston, the pressurized air flowing into said pipe portion urging the pipe piston forwardly toward and to the front tubular stop in the pipe;
- (j) providing and positioning a one-way valve within the pipe so as to permit flow of pressurized air from the interior pipe portion to the rear of the pipe piston then through the one-way valve through conducting passageways to the interior of the pressure tank, the small piston in the rigid tube when moved from sealing engagement with the tubular seal in the small tube and to its rear limit of movement is rearwardly of the outlet holes in the small rigid tube and closes the small tube to the influent flow of pressurized air and opens that pipe area rearwardly of the pipe piston to allow the pressurized air in said portion to flow from this area through the plurality of outlet holes in the tube and through the tube to the open end of the pipe and into the bin to reduce a forward force on the piston;
- (k) providing and positioning an air conduit so as to carry pressurized air from an external source outside of said pressure tank to and through said tank and to the header member thence to the interior of the small rigid tube, and
- (l) providing a complementary chamfer between the outer front edge of the pipe piston and the rear of the front tubular stop in the pipe, said chamfer providing a force surface upon which the pressurized air flowing from the tank impinges to urge the pipe piston rearwardly.
CROSS REFERENCE TO RELATED APPLICATION
This is a divisional application based on U.S. application Ser. No. 945,457 filed Sept. 25, 1978 in the names of Theodore S. Wadensten and Alfred Carocci and having the title, "Air Blaster or Air Accumulator and Quick Dump Apparatus". This divisional application is based on the Examiner's restrictive action mailed July 19, 1979, application Ser. No. 945,457 issued as U.S. Pat. No. 4,197,966 on Apr. 15, 1980.
US Referenced Citations (3)
Foreign Referenced Citations (1)
| Number |
Date |
Country |
| 951692 |
Jul 1974 |
CAX |
Divisions (1)
|
Number |
Date |
Country |
| Parent |
945457 |
Sep 1978 |
|