This invention relates generally to air circulation devices for use in a household, office, or work area environment. More specifically, the present invention relates to an air circulation device having an air director housing that pivots with respect to a support surface about a horizontal axis of rotation.
Various air movement devices have been utilized to generate an air stream. Many of these devices have been used to specifically create an air stream for the purpose of cooling a user.
The normal use of a conventional device is to provide a cooling sensation to the user by passing a current of air generated by the air moving device over the skin of an individual. The current of air that passes over an individual serves to cool the user by increasing the convective heat loss of the body through the natural evaporative process of moisture (e.g. sweat) on the skin. Typically, the greater the air flow, the greater the amount of evaporation, and hence the greater the cooling sensation.
Many conventional devices are positioned either on the floor, a tabletop, or desktop. The area that the air stream effects is fixed based on the air stream shape being exhausted by the device. One disadvantage of conventional devices primarily used on a table or desk top is the shape of the air pattern produced. A conventional device that uses an axial fan blade creates an air stream that is conical and increases in diameter as the distance traveled by the air stream increases. As the diameter of the air stream increases the air stream will begin to disturb object on the desk or table top. As a result, loose objects, such as paper, may be moved as the air stream passes. This may not be desirable as these objects can be dislodged from their intended place. Furthermore dust, pollen or dander on a mounting surface within the air stream will be disturbed to airborne. These dust and debris can be detrimental to, for example, respiratory conditions.
Another disadvantage of a conventional device that uses an axial fan blade is the visible distraction that the rotation of the axial fan blade creates. Further these conventional devices often require a height that tends to impair the ability to see the area around the device. In addition, the required height makes these devices more susceptible to accidental tip-over. The instability of these devices is further exacerbated by the need to locate the motor of the device at an elevated position above the mounting surface. The elevation of the motor, which accounts for a substantial portion of the total weight of the device, raises the center of gravity and contributes to instability. The required height of a conventional device using an axial fan blade will often dictate that a large base be used for stabilization. The use of a large base utilizes area on the mounting surface (desk or table top) that could otherwise be used as work space.
Another disadvantage a device using an axial fan blade is the requirement that the customer partially assemble the unit. The partial assembly of the unit is required to allow the shipping package to remain small in an attempt to minimize transportation cost.
The present invention provides an air blower device that overcomes one or more of the shortcomings of the prior art. Described is an exemplary air blower device for use on a mounting surface (desk or table top) that allows the air stream to be distributed along a path parallel with the mounting surface minimizing the disturbance to object on the mounting surface. The air blower device would ideally have an air outlet with a horizontal aspect ratio.
The height of the improved air blower device would be limited to increase the stability and limit the impedance of visual inspection of the mounting surface around the air blower device. The location of the motor within the device would be low with respect to the mounting surface resulting in a lower center of gravity of the device, thus enhancing it's stability. The movement of the fan blade of the improved air blower device would also be substantially hidden from view so as to reduce it's distractive qualities.
The improved air blower device would also have the ability to allow a user to direct the air stream where desired. Preferably the improved air blower device would be fully assembled while requiring a shipping package that will promote efficient transportation. The present invention is an improved air blower device that combines one or more of these characteristics and advantages for the user and the manufacturer.
According to one aspect of the invention, the device is a portable, free standing air blower including at least one air director housing defining at least one interior space and a base utilized to contact a support surface.
According to another aspect of the invention, the air director housing is rotatably coupled to the base and rotates with respect to the support surface.
According to another aspect of the invention, the device includes a blower assembly at least partially disposed within the interior space of the air director housing. The air blower assembly includes at least one motor having at least one shaft and at least one air impeller connected to the shaft.
According to another aspect of the invention, the at least one air impeller has an axis of rotation that is substantially parallel with an axis of rotation of the at least one air director housing. The axis of rotation of the at least one air impeller is located at an elevation relative to the support surface. In another embodiment, the axis of rotation of the air director housing and the axis of rotation of the air impeller can be substantially coaxial.
According to another aspect of the invention, the air director housing includes at least one air intake passageway which allows air to enter the air director housing and at least one air outlet which allows air to exit the air director housing as an exhaust air stream.
According to another aspect of the invention, the device includes an axis of rotation of the air director housing and a pre-determined range of rotation of the air director housing around the axis of rotation.
According to another aspect of the invention, the air director housing is able to rotate about the axis of rotation within the pre-determined range of rotation substantially unimpeded by the base.
According to another aspect of the invention, the predetermined angular range of rotation permits the at least one air outlet to be positioned so as to direct a flow of the exhaust air stream at an angle below an imaginary plane through the air outlet and parallel to the support surface.
In one embodiment, the pre-determined range of rotation is between about 0 degrees and about 360 degrees. In another embodiment, the pre-determined range of rotation is between about 0 degrees and about 270 degrees. In another embodiment, the pre-determined range of rotation is between about 0 degrees and about 180 degrees. In yet another embodiment, the pre-determined range of rotation is between about 0 degrees and about 90 degrees.
According to another aspect of the invention, detents are disposed between the base and the air director housing. The detents provide a plurality of positive location stops for a controlled rotation of the air director housing with respect to the base.
According to yet another aspect of the invention, the base further includes at least a pair of side-supports extending upward from the support surface and oriented substantially parallel to one another and spaced apart by a pre-determined distance defining a space between the side-supports where the air director housing is located and rotates.
According to another aspect of the invention, the base further includes a front opening extending upward from the support surface and laterally between the front edges of the pair of side supports and a rear opening extending upward from the support surface and laterally between the rear edges of the side supports and the air director housing rotates unimpeded from the front opening upward and backward through the rear opening.
According to another aspect of the invention, the base further includes an open peripheral area defined by open peripheral edges of the pair of side-supports extending from a point on the front portion of the side-supports to a point on the rear portion of the side-supports and the pre-determined distance between the pair of side supports. A portion of the air director housing is able to rotate through the open peripheral area unimpeded by the base.
According to another aspect of the invention, the base further includes a side-support in a substantially orthogonal orientation relative to the support surface defining an interior space within the side support and a lower member connected to and supporting the side-support. The air director housing is rotatably coupled to the side support of the base.
According to yet another aspect of the invention, the base further includes at least one saddle surface and the air director housing further includes a mounting surface which substantially conforming to the saddle surface on the base and the mounting surface is slidably engaged with the saddle surface allowing the air director housing to rotate with respect to the base.
According to yet another aspect of the invention, a retainer is provided between the base and the air director housing, wherein the air director housing is coupled to the base and held by the retainer. Further, the retainer may include a rolling retainer.
According to yet another aspect of the invention, mating features are disposed between and slidably couple the air director housing to the saddle area of the base.
According to yet another aspect of the invention, the air blower includes a controller for controlling a function of the air blower. The controller can be a remote controller. The controller can be mounted to the base or the air director housing.
According to yet another aspect of the invention, the control wires that connect the controller to the blower assembly remain substantially stationary with respect to the controller and the blower assembly during a rotation of the air director housing.
According to yet another aspect of the invention, an overall height of the air blower is defined as the distance from the support surface to a furthest extent of the air blower measured orthogonal to the support surface when the air director housing is rotated to position the air outlet to direct the exhaust air stream forward and parallel to the support surface.
According to another aspect of the invention, an overall width of the air blower is defined by a dimension that would encompass the extents of the air blower measured parallel to the axis of rotation of the air impeller.
According to another aspect of the invention, an overall depth of the air blower is defined by a dimension that would encompass the extents of the air blower measured orthogonal to the axis of rotation of the air impeller.
According to yet another aspect of the invention, the air blower includes an overall horizontal aspect ratio greater than 1.1 to 1, defined as the overall width being greater than the overall height.
According to another aspect of the invention, the air blower includes a planar usage area of about 80 square inches or less, defined by the overall width multiplied by the overall depth.
According to another aspect of the invention, the overall height is about 10 inches or less.
According to another aspect of the invention, the overall height is about 6 inches or less.
According to yet another aspect of the invention, the elevation of the axis of rotation of the air impeller relative to the support surface is less than about 66% of the overall height of the air blower.
According to another aspect of the invention, the device includes a shipping configuration where the air blower is assembled substantially complete and stored in a shipping package and all of the dimensions of the shipping package are less than 115% of the corresponding overall height, overall width and overall depth, respectively, of the air blower.
According to another aspect of the invention, the elevation of the axis of rotation of the air impeller relative to the support surface is about 4 inches or less.
According to another aspect of the invention, the air outlet has a horizontal aspect ratio of about 2:1 or greater, defined as the width of the air outlet being greater than the height of the air outlet. The width of the air outlet measured parallel to the axis of rotation of the impeller and the height of the air outlet measured substantially orthogonal to said width of the air outlet from one extent to an opposite extent of said air outlet.
According to another aspect of the invention, The air outlet includes an area of about 15 square inches or less defined by the width of the air outlet multiplied by the height of said air outlet.
The following is a description of a portable, free standing air blower. Portable being defined as having the ability to be carried or moved with ease. Free standing being defined as having the ability to remain stable and upright without external restraints. The portable air blower has an air outlet with a horizontal aspect ratio. Also described is a limited height of the portable air blower which increases the stability and decreases it's impedance to visual inspection of a mounting surface. The motor of the device is located low with respect to the mounting surface thus lowering the center of gravity and further increasing the stability of the device. The impeller of the portable air blower is substantially hidden within the structure of the device so as to reduce the visual distractive qualities of the rotation of the impeller. Also described are various rotational features that allow the user to direct the air stream to a desired location. The overall dimensions of the portable air blower described herein facilitates the use of a shipping package for a fully assembled device that will promote efficient transportation; lowering the cost and simplifying the set-up and use of the device for the end user.
Air director housing 120 is mounted to base 110 being either rotatable or fixed with respect to base 110. In the example shown in
Located within interior space 122 of air director housing 120 is blower assembly 130. Air blower assembly 130 is used to draw air through air intake apertures 112a and 114a into interior space 122 and discharge an exhaust air stream through horizontal air outlet 124. Air intake apertures may be covered, as shown, by air intake covers 118 and 119.
Air intake covers 118 and 119 may include air intake grill portions 118a and 119a. Intake grill portions 118a and 119a of air intake covers 118 and 119 respectively allow air to enter blower assembly 130 through air intake covers apertures 112a and 114a located for example in side-support 112 and side-support 114 of base 110. Intake grill portions 118a and 119a also help to reduce and/or prevent foreign objects from entering air director housing 120.
Protective grill 126 is located proximate horizontal air outlet 124. As shown, protective grill 126 includes grill elements 127a, 127b and 127c. Protective grill 126 helps to impede the penetration of objects (not shown) into interior space 122 of air director housing 120. This protects blower assembly 130 from damage. Protective grill 126 can also help to direct the exhaust air stream generated by blower assembly 130 and discharged from interior space 122 through horizontal air outlet 124. Preferably, protective grill 126 is movable and can be used to direct the flow of air being discharged to a desired location. Preferably, protective grill is positionable up and down and/or side to side.
Moreover, it is contemplated that protective grill 126 may be designed so as to facilitate either focusing the discharged exhaust air stream or diffusing the discharged air stream over a large area. It is also contemplated that protective grill 126 may be designed with movable mechanisms, such as for example louvers, (not shown) allowing the user the option of either concentrated or diffuse discharged of the air stream.
Also shown in
As shown in
Also shown are air intake covers 118 and 119. Air intake covers 118 and 119 include intake grill portions 118a and 119a respectively. Intake grill portions 118a and 119a may be a plurality of openings that allow air to pass through intake covers 118, 119, through air intake apertures 112a, 114a, through air intake passageways 128, 129 and into interior space 122 and air blower assembly 130. Intake grill portions 118a and 119a of air intake covers 118, 119 also serve to impede the penetration of objects (not shown) into interior space 122 of air director housings 120 thereby protecting blower assembly 130 from damage.
Blower assembly 130 is disposed within air director housing 120. As shown in
As shown in the embodiment of
As shown in the embodiment of
Motor 134 is mounted to air director housing 120 via motor mounting bracket 136. Motor 134 rotates impeller 132. The rotation of impeller 132 about axis of rotation 342 induces air to enter interior space 122 of air director housing 120 and blower assembly 130 through intake grill portions 118a and 119a of air intake covers 118 and 119 and through air intake apertures 112a and 114a and through air intake passageways 128 and 129. The air is then discharged from air blower 100 through horizontal air outlet 124.
Blower assembly 130 in this embodiment is a centrifugal type blower, however it is contemplated that other types of blowers may be used, such as for example, a transverse type blower.
Motor 134 of blower assembly may be an electric motor using AC current or DC current. It is contemplated that portable air blower 100 using a DC current motor 134 may use various power sources, for example: batteries and the electrical systems of automobiles, boats, buses, etc.
Air director housing 120 defines interior space 122. As shown in
In the exemplary embodiment, air director housing 120 is rotatably connected to base 110. As shown, air director housing 120 is rotatably about a horizontal axis of rotation 340. Preferably, the horizontal axis of rotation 340 of air director housing 120 and the axis of rotation 320 of air impeller 132 are coaxial. In another embodiment, the exhaust air stream can be rotated about a vertical axis of rotation, by for example, rotating the air director housing relative to the mounting surface and/or using movable air directing vanes at the horizontal air outlet 124.
As shown, flanges 123 located around air intake passageways 128 and 129 mate with surface 112b and surface 114b of base 110 allowing rotation of air director housing 120 with respect to base 110. Detents 117 may be included, for example in base 110 to correspond to a feature (not shown) in air director housing 120 to help control the rotational characteristics of air director housing 120 relative to base 110.
As shown, the design and construction of air director housing 120 incorporates features to facilitate the proper function of blower assembly 130. The incorporation of features within the design and construction of air director housing 120 eliminates and/or minimizes the need for extra parts and decreases manufacturing complications and costs. Such features may include, for example a scroll shape. The scroll shape in this example is defined as the shape of housing 120 required to increase the radial distance from impeller 132 to housing 120 within interior space 122. In this example this distance increases in the direction of rotation of impeller 122. Air director housing 120 may be constructed from such materials as stamped metal or molded plastic. Utilizing such materials facilitates the ability to incorporate such features within air director housing 120.
Protective grill 126 can be formed as part of air director housing 120 or as a separate piece that is attached to air director housing 120. As shown in
Also shown in
It is contemplated that mounting component 150 may alternatively include clamping mechanisms, grips and other components that would allow air blower 100 to securely mount to the edge of mounting surface. It is also contemplated that mounting component 150 may include features that would allow portable air blower 100 to be mounted to a substantially vertical or inverted surface, such as for example a wall, ceiling, desk side or below a desk or table top. Mounting component 150 may be a separate component or an integral part or feature with another component, such as for example base 110.
As shown in
In the embodiment shown, air director housing 120 rotates about horizontal axis of rotation 340 of blower assembly 130. The use of rotational movement (shown in
Referring again to
As shown in
As shown in
Also shown in
In one exemplary embodiment axis of rotation 342 of impeller 132 and the axis of rotation 340 of rotational movement 320 of air director housing 120 are substantially parallel and offset horizontally and/or vertically. In yet another embodiment axis of rotation 342 of impeller 132 and the axis of rotation 340 of rotational movement 320 of air director housing 120 are substantially coaxial.
As shown in
In one embodiment air director housing 120 can rotate to position horizontal outlet 124 directing exhaust air stream 302 forward and below horizontal, (below parallel to support surface 310). In another embodiment air director housing 120 can rotate to position horizontal outlet 124, directing exhaust air stream 302 up to and beyond a vertical direction, (beyond 90 degrees perpendicular to support surface 310). In one embodiment air director housing 120 can rotate to position horizontal outlet 124 directing exhaust air stream 302 forward and at least 45 degrees below horizontal.
The range of rotational movement 320 of air director housing 120 in one example is between 0 degrees and 90 degrees. In yet another example the range of rotational movement 320 is between 0 degrees and 180 degrees. In still yet another example the range of rotational movement 320 is between 0 degrees and 270 degrees. In yet another example the range of rotational movement 320 is between 0 degrees and 360 degrees.
Stops (not shown) can be use to limit the rotational travel of air director housing 120. For example, it may be desirable to limit the forward rotation of the air director housing 120 such that the exhaust air stream 302 does not discharge downward onto the mounting surface 310. This feature can further assure that object and other materials on the mounting surface 310 are not disturbed from their intended place.
In yet another embodiment the area of horizontal air outlet 124, defined as longitudinal length “HDL” multiplied by height “HDH” is less than about 15 square inches. More preferably the area of horizontal air outlet 124 is within a range of between about 8 inches to about 14 inches.
Portable air blower 100 has a horizontal aspect ratio defined by overall width “OAW” being greater than overall height “OAH”. In one exemplary embodiment the horizontal aspect ratio of portable air blower 100 is greater than about 1.1 to 1. Portable air blower 100 also has a planar usage area. The planar usage area is the area that portable air blower 100 occupies on a horizontal mounting surface, such as for example a desk or table top. The planar usage area of portable air blower 100 is defined by “OAW” multiplied by “OAD”. In another exemplary embodiment the planar usage area is less than about 80 inches square. In yet another exemplary embodiment “OAH” is limited to about 10 inches or less. In yet another exemplary embodiment “OAH” is limited to about 6 inches or less.
Limiting “OAH” and the planar usage area as described minimizes the obtrusiveness of portable air blower 100 in a room or on a desk or table top. As described, portable air blower 100 occupies less area than a standard 8.5×11 piece of paper. Limiting “OAH” as described allow portable air blower 100 to be stable and less susceptible to accidental tip-over when placed on a substantially flat mounting surface.
As shown in
In one exemplary embodiment impeller diameter “ID” of impeller 132 is less than about 4.5 inches. In another embodiment impeller diameter “ID” of impeller 132 is between about 1.5 inches and about 4 inches. In yet another embodiment impeller diameter “ID” is about 3 inches. In yet another embodiment the ratio of axial length “IL” of impeller 132 to diameter “ID” of impeller 132 is about 1.5 to 1 or greater.
Limiting diameter ID of impeller 132 as described enhances the ability to allow axis of rotation 342 of impeller 132 to be located low in elevation relative to mounting surface 310, further increasing the stability of the device as illustrated and described in
Blower assembly 130, having the dimensional and proportional characteristics as described in
Air director housing 120 is mounted to side wall 612 being either rotatable or fixed with respect to lower member 614. In this example base 610 is designed minimize it's impedance of rotational perimeter 170, (see
At least partially located within interior space 122 of air director housing 120 is a portion of blower assembly 130. Blower assembly 130 is used to draw air into interior space 122 and discharge an exhaust air stream through horizontal air outlet 124.
Also shown is at least one air intake grill portion 118a. Intake grill portion 118a allows air to enter interior space 122 of air director housing 120. In the exemplary embodiment intake grill portion 118a is coupled directly to air director housing 120. It is contemplated that intake grill portion 118a could be constructed so as to be an integral part of air director housing 120.
In this exemplary embodiment compartment 620 is located in base 610. Compartment 620 may be used to store various object such as for example, paperclips, note pads, writing utensils, etc.
In other respects, this embodiment is similar to the previous exemplary embodiments, including the exemplary range of rotation.
Air director housing 120 is rotatably coupled to base 810. As shown, air director housing 120 includes a retainer surface 824 and base 810 includes a corresponding retainer 816. Retainer 816 is used in this embodiment to couple air director housing 120 to base 810 while allowing air director housing 120 to rotate with respect to base 810. As shown, retainer 816 is a rolling element, for example a wheel. It is contemplated that other devices and features may be used to couple air director housing 120 to base 810, such as for example, stationary retainers, screws and slots.
Also shown is mounting surface 822 of air director housing 120. Mounting surface 822 is similar in form to saddle surface 812 of base 810. The similarity of form of mounting surface 822 and saddle surface 812 allow air director housing 120 to rotate smoothly while yet being supported by base 810. In this embodiment, base 810 is designed to minimize it's impedance on the rotational range of air director housing 120. It is also contemplated that portable air blower 800 may include such mechanisms (not shown) that would oscillate air director housing 120 with respect to base 810 and a support surface.
In other respects, this embodiment is similar to the previous exemplary embodiments, including the exemplary range of rotation.
Air director housing 120 is rotatably coupled to base 910. As shown in this embodiment, air director housing 120 includes mounting surface 922. As shown mounting surface 922 is similar in form to saddle surface 912 of base 910. Mounting surface 922 and saddle surface 912 of base 910 also have retention features to rotatably couple air director housing 120 to base 910. In this example, the retention features include channels and tee-slots formed in air director housing 120 and base 910. It is contemplated that other devices and features may be used to couple air director housing 120 to base 810, such as for example, stationary retainers, screws and slots.
In other respects, this embodiment is similar to the previous exemplary embodiment of
The exemplary embodiments of portable air blower 100 as described, having horizontal air outlet 124 has advantageous portability and use. As described, the limited height of the portable air blower 100 increases the stability and decreases it's impedance to visual inspection the area around portable air blower 100 for example a desk or table top. The motor of the device is located low with respect to the mounting surface thus lowering the center of gravity and further increasing the stability of the device. The impeller of portable air blower 100 is substantially hidden within the structure of the device so as to reduce the visual distractive qualities during rotation of the impeller. Also described are various rotational features that allow the user to direct the air stream to a desired location. The overall dimensions of the air blower allow it to be placed on a work surface without occupying excess space on the work surface. The overall dimensions of the air blower described also facilitates the use of a shipping package for a fully assembled device that will promote efficient transportation; lowering the cost and simplifying the use of the device for the end user.
It is contemplated that other accoutrements may be incorporated into the portable air blower without departing from the scope of the present invention, such as for example auxiliary plugs, clocks, circuit breakers, pencil/pen holders and various compartments, (to store, for example items such as paper clips).
Although the invention has been described with reference to exemplary embodiments, it is not limited thereto. Rather, the appended claims should be construed to include other variants and embodiments of the invention, which may be made by those skilled in the art.
This application is a Continuation-in-Part of application Ser. No. 10/236,265 filed Sep. 5, 2002.
Number | Date | Country | |
---|---|---|---|
Parent | 10236265 | Sep 2002 | US |
Child | 10958846 | Oct 2004 | US |