Embodiments disclosed herein relate to an air blower.
As disclosed in Patent Literature 1 (JP H08-136038 A), in order to prevent cold air from being blown out through a blow-out port of an indoor unit during, for example, a halt of a heating operation of an air conditioning apparatus, there is a technique for reducing the number of rotations of an indoor fan to decrease the airflow volume to be blown out through the blow-out port.
A first aspect is directed to an air blower including a fan, a casing, a first opening and closing member, a second opening and closing member, and a control unit. The fan includes a rotator extending in a first direction along a shaft. The casing accommodates the fan, and has a blow-out port through which air provided by the fan is blown out. The first opening and closing member is configured to open and close a first portion of the blow-out port. The second opening and closing member is configured to open and close a second portion of the blow-out port. The control unit is configured to control an opening and closing operation of the first opening and closing member and an opening and closing operation of the second opening and closing member. The first opening and closing member and the second opening and closing member are arranged in the first direction. The control unit controls the opening and closing operations to bring the first and second opening and closing members into a first state in decreasing an airflow volume to be blown out through the blow-out port. In the first state, the first opening and closing member is in a position to open the first portion of the blow-out port while the second opening and closing member is in or substantially in a position to close the second portion of the blow-out port.
(1) General Configuration
An air conditioning apparatus 1 is configured to cool air in a target space SP (hereinafter, referred to appropriately as a cooling operation) and heat air in the target space SP (hereinafter, referred to appropriately as a heating operation), with a vapor compression refrigeration cycle. The air conditioning apparatus 1 does not necessary carry out both the cooling operation and the heating operation, and may alternatively be configured to carry out the cooling operation only, for example.
(2) Specific Configuration
(2-1) Indoor Unit
As illustrated in
(2-1-1) Casing
As illustrated in
(2-1-2) Indoor Heat Exchanger
The indoor heat exchanger 31 causes a refrigerant flowing through the indoor heat exchanger 31 to exchange heat with air in the target space SP. As illustrated in
The indoor heat exchanger 31 functions as an evaporator during the cooling operation. The indoor heat exchanger 31 functions as a condenser (a radiator) during the heating operation.
(2-1-3) Indoor Fan
The indoor fan 32 (which is an example of a fan) includes a rotator extending in a left-and-right direction (which is an example of a first direction) along a shaft (see
As illustrated in
As illustrated in
(2-1-4) Flap
As illustrated in
The flap 35 includes the first horizontal flap 35a1 (which is an example of a first opening and closing member), the second horizontal flap 35a2 (which is an example of a second opening and closing member), and a vertical flap 35b.
The first horizontal flap 35a1 and the second horizontal flap 35a2 are each configured to change the direction of air to be blown out through the blow-out port 39b, in an up-and-down direction. The first horizontal flap 35a1 and the second horizontal flap 35a2 are respectively driven by a first horizontal flap motor 35a1m and a second horizontal flap motor 35a2m independently of each other. As illustrated in
The vertical flap 35b is configured to change the direction of air to be blown out through the blow-out port 39b, in the left-and-right direction. The vertical flap 35b is driven by a vertical flap motor 35bm.
(2-1-5) Sensor
As illustrated in
The indoor temperature sensor 71 is configured to measure a temperature of air in the target space SP. The indoor temperature sensor 71 is, for example, a thermistor. In this embodiment, as illustrated in
The indoor heat-exchanged temperature sensor 74 is configured to measure a temperature of the refrigerant flowing through the indoor heat exchanger 31. The indoor heat-exchanged temperature sensor 74 is, for example, a thermistor. As illustrated in
(2-1-6) Indoor Control Unit
The indoor control unit 62 (which is an example of a control unit) is configured to control operations of the respective components of the indoor unit 3.
The indoor control unit 62 includes a control computation device and a storage device. The control computation device is a processor such as a central processing unit (CPU) or a graphics processing unit (GPU). The storage device is a storage medium such as a random access memory (RAM), a read only memory (ROM), or a flash memory. The control computation device reads a program from the storage device and executes predetermined computation processing in accordance with the program, thereby controlling the operations of the respective components of the indoor unit 3. In addition, the control computation device is capable of writing a result of computation in the storage device and reading information from the storage device, in accordance with the program. The indoor control unit 62 also includes a timer.
The indoor control unit 62 is configured to receive various signals from a remote controller (not illustrated) for operating the air conditioning apparatus 1. The various signals include, for example, signals instructing a start and a stop of an operation, and signals for various settings. The signals for various settings include, for example, a signal for a set temperature and a signal for a set humidity. The indoor control unit 62 exchanges, for example, the various signals with an outdoor control unit 61 of the outdoor unit 2, through a communication line. The indoor control unit 62 and the outdoor control unit 61 cooperate to control the entire air conditioning apparatus 1.
The indoor control unit 62 mainly controls an opening and closing operation of the first horizontal flap 35a1 and an opening and closing operation of the second horizontal flap 35a2. Specifically, the indoor control unit 62 controls the opening and closing operations to bring the first horizontal flap 35a1 and the second horizontal flap 35a2 into a first state, in further decreasing an airflow volume to be blown out through the blow-out port 39b after the number of rotations of the indoor fan 32 reaches a first lower limit value. In the first state, the first horizontal flap 35a1 is in a position to open the first portion 39b1 of the blow-out port 39b while the second horizontal flap 35a2 is in a position to close the second portion 39b2 of the blow-out port 39b.
(2-2) Outdoor Unit
The outdoor unit 2 may be installed at any place. For example, the outdoor unit 2 is installed on the rooftop of a building where the air conditioning apparatus 1 is installed. Alternatively, the outdoor unit 2 is installed in a machine chamber or is installed around the building.
As illustrated in
As illustrated in
(2-2-1) Compressor
As illustrated in
(2-2-2) Flow direction switching mechanism
As illustrated in
In the air conditioning apparatus 1, the flow direction switching mechanism 22 changes the direction of the refrigerant to switch between the heating operation of the air conditioning apparatus 1 and the cooling operation of the air conditioning apparatus 1.
During the cooling operation, the flow direction switching mechanism 22 causes the suction pipe 10a to communicate with the second gas-refrigerant pipe 10e and the discharge pipe 10b to communicate with the first gas-refrigerant pipe 10c as indicated by solid lines in the flow direction switching mechanism 22 illustrated in
During the heating operation, the flow direction switching mechanism 22 causes the suction pipe 10a to communicate with the first gas-refrigerant pipe 10c and the discharge pipe 10b to communicate with the second gas-refrigerant pipe 10e as indicated by broken lines in the flow direction switching mechanism 22 illustrated in
(2-2-3) Outdoor Heat Exchanger
The outdoor heat exchanger 23 may have any structure. For example, the outdoor heat exchanger 23 is a fin-and-tube heat exchanger of a cross-fin type that includes a heat transfer tube (not illustrated) and a plurality of fines (not illustrated). The outdoor heat exchanger 23 causes the refrigerant flowing through the outdoor heat exchanger 23 to exchange heat with heat source air.
The outdoor heat exchanger 23 functions as a condenser during the cooling operation. The outdoor heat exchanger 23 functions as an evaporator during the heating operation.
(2-2-4) Expansion Valve
The expansion valve 24 is an electronic expansion valve whose opening degree is adjustable in, for example, adjusting a flow rate of the refrigerant.
As illustrated in
(2-2-5) Accumulator
The accumulator 25 has a gas-liquid separating function of separating the refrigerant, which flows thereinto, into the gas refrigerant and the liquid refrigerant. As illustrated in FIG. 2, the accumulator 25 is disposed on the suction pipe 10a. In other words, the accumulator 25 is disposed upstream of the compressor 21 in the refrigerant flowing direction. In the accumulator 25, the refrigerant is separated into the gas refrigerant and the liquid refrigerant, and the gas refrigerant in the upper space then flows into the compressor 21.
(2-2-6) Outdoor Fan
The outdoor fan 26 is configured to suck, into the outdoor unit 2, heat source air (air in a place where the outdoor unit 2 is installed), to provide the air to the outdoor heat exchanger 23, and to discharge the air subjected to heat exchange with the refrigerant in the outdoor heat exchanger 23, from the outdoor unit 2. The outdoor fan 26 provides air to the outdoor heat exchanger 23 functioning as an evaporator, during the heating operation of the air conditioning apparatus 1.
The outdoor fan 26 is, for example, an axial fan such as a propeller fan. However, the outdoor fan 26 is not limited to an axial fan, and any fan may be selected as appropriate. The outdoor fan 26 is driven by an outdoor fan motor 26m. The outdoor fan motor 26m has the number of rotations controllable by an inverter.
(2-2-7) Outdoor Control Unit
The outdoor control unit 61 is configured to control operations of the respective components of the outdoor unit 2.
The outdoor control unit 61 is electrically connected to various components of the outdoor unit 2, such as the compressor motor 21m, the flow direction switching mechanism 22, the expansion valve 24, and the outdoor fan motor 26m. The outdoor control unit 61 is also communicable with the various sensors of the outdoor unit 2.
The outdoor control unit 61 includes a control computation device and a storage device. The control computation device is a processor such as a CPU or a GPU. The storage device is a storage medium such as a RAM, a ROM, or a flash memory. The control computation device reads a program from the storage device and executes predetermined computation processing in accordance with the program, thereby controlling the operations of the respective components of the outdoor unit 2. In addition, the control computation device is capable of writing a result of computation in the storage device and reading information from the storage device, in accordance with the program. The outdoor control unit 61 also includes a timer.
The outdoor control unit 61 exchanges, for example, various signals with the indoor control unit 62 of the indoor unit 3, through a communication line. The outdoor control unit 61 and the indoor control unit 62 cooperate to control the entire air conditioning apparatus 1.
(3) Processing
Exemplary processing by the indoor unit 3 is described with reference to a flowchart of
In step S1, the indoor unit 3 starts the heating operation in cooperation with the outdoor unit 2.
In step S2 subsequent to step S1, for example, the indoor unit 3 halts the compressor 21 in cooperation with the outdoor unit 2 for the purpose of energy saving since a temperature, which has been measured by the indoor temperature sensor 71, of air in the target space SP is higher than a set temperature by a predetermined value or more.
In step S3 subsequent to step S2, the indoor unit 3 reduces the number of rotations of the indoor fan 32 to decrease the airflow volume to be blown out through the blow-out port 39b, in order to prevent cold air from being blown out through the blow-out port 39b in response to a reduction in temperature, which has been measured by the indoor heat-exchanged temperature sensor 74, of the refrigerant flowing through the indoor heat exchanger 31.
In step S4 subsequent to step S3, the indoor unit 3 determines whether the number of rotations of the indoor fan 32 has reached the first lower limit value. When the indoor unit 3 determines that the number of rotations of the indoor fan 32 has reached the first lower limit value, the processing proceeds to step S5. The indoor unit 3, when determining that the number of rotations of the indoor fan 32 does not reach the first lower limit value, further reduces the number of rotations of the indoor fan 32.
In step S5 subsequent to step S4, the indoor unit 3 controls the opening and closing operations to bring the first horizontal flap 35a1 and the second horizontal flap 35a2 into the first state as illustrated in step S5.
(4) Features
(4-1)
Heretofore, in order to prevent cold air from being blown out through a blow-out port of an indoor unit during, for example, a halt of a heating operation of an air conditioning apparatus, there is a technique for reducing the number of rotations of an indoor fan to decrease the airflow volume to be blown out through the blow-out port.
Reducing the number of rotations of an indoor fan so as to decrease the airflow volume to be blown out through a blow-out port may cause a disadvantage such as loss of life to a bearing of an indoor fan motor when the number of rotations of the indoor fan falls below a predetermined number of rotations. Reducing the number of rotations of the indoor fan causes a decrease in velocity of air to be blown out through the blow-out port, which may cause backflow of air to the blow-out port and generation of abnormal sound. Moreover, decreasing the velocity of air to be blown out through the blow-out port causes a reduction in blow distance of air to be blown out through the blow-out port, which may cause a hot air pool or a cold air pool around the indoor unit. As a result, there is a possibility that an indoor temperature sensor fails to accurately measure an indoor temperature.
The indoor unit 3 according to this embodiment includes the indoor fan 32, the casing 39, the first horizontal flap 35a1, the second horizontal flap 35a2, and the indoor control unit 62. The indoor fan 32 includes the rotator extending in the left-and-right direction along the shaft. The casing 39 accommodates the indoor fan 32, and has the blow-out port 39b through which air provided by the indoor fan 32 is blown out. The first horizontal flap 35a1 is configured to open and close the first portion 39b1 of the blow-out port 39b. The second horizontal flap 35a2 is configured to open and close the second portion 39b2 of the blow-out port 39b. The indoor control unit 62 is configured to control the opening and closing operation of the first horizontal flap 35a1 and the opening and closing operation of the second horizontal flap 35a2. The first horizontal flap 35a1 and the second horizontal flap 35a2 are arranged in the left-and-right direction. The indoor control unit 62 controls the opening and closing operations to bring the first horizontal flap 35a1 and the second horizontal flap 35a2 into the first state, in further decreasing the airflow volume to be blown out through the blow-out port 39b after the number of rotations of the indoor fan 32 reaches the first lower limit value. In the first state, the first horizontal flap 35a1 is in the position to open the first portion 39b1 of the blow-out port 39b while the second horizontal flap 35a2 is in the position to close the second portion 39b2 of the blow-out port 39b.
In the indoor unit 3 according to this embodiment, the indoor control unit 62 controls the opening and closing operations to bring the first horizontal flap 35a1 and the second horizontal flap 35a2 into the first state, in further decreasing an airflow volume to be blown out through the blow-out port 39b after the number of rotations of the indoor fan 32 reaches the first lower limit value. In the first state, the first horizontal flap 35a1 is in the position to open the first portion 39b1 of the blow-out port 39b while the second horizontal flap 35a2 is in the position to close the second portion 39b2 of the blow-out port 39b.
The indoor unit 3 thus avoids a situation in which air is blown out through the second portion 39b2 of the blow-out port 39b due to idle of the indoor fan 32 on the side closer to the second horizontal flap 35a2. This configuration therefore allows the indoor unit 3 to decrease the airflow volume to be blown out through the blow-out port 39b while maintaining the predetermined number of rotations of the indoor fan 32 at the first lower limit value. This configuration also allows the indoor unit 3 to keep the air to be blown out through the blow-out port 39b at a fixed velocity. This configuration thus prevents backflow of air to the blow-out port 39b and generation of abnormal sound. This configuration allows the indoor unit 3 to keep the air to be blown out through the blow-out port 39b at a fixed velocity. This configuration therefore suppresses a hot air pool or a cold air pool around the indoor unit 3. As a result, the indoor temperature sensor 71 is capable of accurately measuring an indoor temperature.
(5) Modifications
(5-1) Modification 1A
In the foregoing embodiment, the indoor control unit 62 controls the opening and closing operations to bring the first horizontal flap 35a1 and the second horizontal flap 35a2 into the first state.
The indoor control unit 62 may alternatively control the opening and closing operations so as to bring the first horizontal flap 35a1 and the second horizontal flap 35a2 into the first state and a second state alternately. In the second state, the first horizontal flap 35a1 is in a position to close the first portion 39b1 of the blow-out port 39b while the second horizontal flap 35a2 is in a position to open the second portion 39b2 of the blow-out port 39b.
The indoor control unit 62 may bring the first horizontal flap 35a1 and the second horizontal flap 35a2 into the first state and the second state alternately every predetermined time. The predetermined time is, for example, five minutes.
For example, when the second horizontal flap 35a2 is always in the position to close the second portion 39b2 of the blow-out port 39b, the temperature of the refrigerant flowing through the indoor heat exchanger 31 decreases (i.e., the indoor heat exchanger 31 is cooled), so that the second horizontal flap 35a2 is cooled by radiation, which results in dew condensation on the surface of the second horizontal flap 35a2. In view of this, the indoor unit 3 brings the first horizontal flap 35a1 and the second horizontal flap 35a2 into the first state and the second state alternately. Air provided by the indoor fan 32 thus flows around the first horizontal flap 35a1 and the second horizontal flap 35a2 to suppress dew condensation on the surfaces of the first horizontal flap 35a1 and second horizontal flap 35a2.
(5-2) Modification 1B
In the foregoing embodiment, in the first state, the second horizontal flap 35a2 is in the position to close the second portion 39b2 of the blow-out port 39b. Alternatively, in the first state, the second horizontal flap 35a2 may be substantially in the position to close the second portion 39b2 of the blow-out port 39b.
According to Modification 1A described above, in the second state, the first horizontal flap 35a1 is in the position to close the first portion 39b1 of the blow-out port 39b. Alternatively, in the second state, the first horizontal flap 35a1 may be substantially in the position to close the first portion 39b1 of the blow-out port 39b.
It should be noted that the opening degree of the first horizontal flap 35a1 (or the second horizontal flap 35a2) substantially in the position to close the first portion 39b1 (or the second portion 39b2) is smaller by, for example, 20% or less than the opening degree of the first horizontal flap 35a1 (or the second horizontal flap 35a2) in the position to open the first portion 39b1 (or the second portion 39b2).
When the first horizontal flap 35a1 and the second horizontal flap 35a2 are each in the slightly open position, air provided by the indoor fan 32 flows around the first horizontal flap 35a1 and the second horizontal flap 35a2. The indoor unit 3 is thus capable of suppressing dew condensation on the surfaces of the first horizontal flap 35a1 and second horizontal flap 35a2.
(5-3) Modification 1C
In the foregoing embodiment, the indoor unit 3 controls the opening and closing operations of the two horizontal flaps (each of which is an example of an opening and closing member) disposed at the blow-out port 39b. The indoor unit 3 may alternatively control opening and closing operations of three or more horizontal flaps (each of which is an example of an opening and closing member) disposed at the blow-out port 39b.
The indoor unit 3 is thus capable of finely adjusting the airflow volume to be blown out through the blow-out port 39b, while maintaining the predetermined number of rotations of the indoor fan 32 at the first lower limit value.
(5-4) Modification 1D
In the foregoing embodiment, the indoor unit 3 controls the opening and closing operations in halting the compressor 21 and then reducing the number of rotations of the indoor fan 32. The indoor unit 3 may alternatively control the opening and closing operations in reducing the number of rotations of the indoor fan 32 prior to a halt of the compressor 21.
(5-5)
While various embodiments of the present disclosure have been described herein above, it is to be appreciated that various changes in form and detail may be made without departing from the spirit and scope of the present disclosure presently or hereafter claimed.
Number | Date | Country | Kind |
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2021-013344 | Jan 2021 | JP | national |
This application is a Continuation of PCT International Application No. PCT/JP2022/002909, filed on Jan. 26, 2022, which claims priority under 35 U.S.C. § 119(a) to Patent Application No. JP 2021-013344, filed in Japan on Jan. 29, 2021, all of which are hereby expressly incorporated by reference into the present application.
Number | Date | Country | |
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Parent | PCT/JP2022/002909 | Jan 2022 | US |
Child | 18227462 | US |