The invention concerns an air conditioning device with at least one heat pipe, in particular a thermosiphon.
Heat pipes are distinguished by a high heat flow density and excellent heat transfer properties, so that at a first thermal contact end (also called the evaporator), a liquid working medium is evaporated and at the other thermal contact end (also called the condenser) of the heat pipe—which is initially colder there—the working medium vapor is condensed and thus releases its latent evaporation heat again as condensation heat, wherein a heat transfer by phase change of the working medium with release of latent evaporation or condensation heat implies a particularly favorable and advantageous efficiency of the heat transfer.
Heat pipes are therefore used as highly efficient heat transmitters, e.g. for chip cooling in computers or for heat dissipation from oil pipelines in permafrost ground. The heat pipe is an encapsulated volume filled with a working medium (e.g. water or ammonia). The pressure in the heat pipe is set such that at the desired working temperature, the working medium is present in both liquid and in gaseous form. By heating one side of the heat pipe, the working medium evaporates, and the working medium condenses on the cold side. The liquid working medium may be transported back either under capillary forces (heat pipe) or under gravity ((dual-phase) thermosiphon).
Secondly, today cooling and air conditioning systems are usually compressor-based and therefore require a refrigerant, wherein however usually the latter are not environmentally friendly or easy to handle, in some cases being highly flammable.
It is also known that cooling devices can be produced using thermoelectric generators or Peltier elements as an alternative to such compressor-based systems. These effects however have only a relatively low temperature differential or low efficiency, so that cooling elements have also been developed using the electro- or magnetocaloric effect of corresponding electro- or magnetocaloric materials.
By application of an electrical and/or magnetic field to an electrocaloric or magnetocaloric material, this changes temperature and is usually heated because of the orientation of the electrical or magnetic moments and the associated reduction in entropy. If a heat exchanger is coupled to such materials present in an electrical and/or magnetic field, this heat can be extracted and the material cooled back to ambient temperature. If now the electrical and/or magnetic field is switched off, the material cools because of the resulting disorder of the electrical or magnetic moments, so that by coupling the material to a reservoir, it can be cooled to temperatures below ambient temperature. This is known as the electrocaloric or magnetocaloric effect. If the temperature change on application of a field is positive (e.g. in ferro- and paramagnetic substances), we refer to a conventional (positive) effect, whereas for a negative temperature change on application of the field, we refer to a negative effect (e.g. for systems coupled anti-ferromagnetically).
The applied electrical and/or magnetic field may also cause a change in the crystal structure, wherein the structural change in entropy also leads to a cooling or heating effect. This is designated the inverse caloric effect. This effect may support the above-mentioned electro- or magnetocaloric effect, wherein the two effects are added, or counter this, wherein then the effects are subtracted.
These effects or processes may be used for air conditioning or refrigeration.
A refrigeration system coupling a plurality of heat pipes with a magnetocaloric material block in the influence of a magnetic field is known from US 2004/0182086 A1. A further improvement in the heat transfer characteristic between the magnetocaloric material and the working medium of the heat pipes is however required to achieve higher cooling performance, since the magnetocaloric material remains in contact with the outer periphery of the heat pipes, wherein the contact is equivalent to a thermal resistance. A coupling of unidirectional heat pipes with electrocaloric elements is also shown in U.S. Pat. No. 4,757,688 A1.
The invention is based on the object of providing an air conditioning device, in particular a heat pump, which contributes to both heating and cooling of an environment of the air conditioning device with improved efficiency. In particular, this takes place utilizing the latent heat of a working medium.
This object is achieved with an air conditioning device having one or more features of the invention.
The invention is distinguished in that the thermally active electrocaloric or magnetocaloric material is integrated in a heat pipe, in particular a thermosiphon, wherein it is ensured in particular that the heat pipe has good thermal conductivity for heat in one direction but allows practically no perceptible heat transport in the other, opposing direction (thermal diode), and here utilizes the latent heat of the working medium, whereby a high cooling power can be achieved.
Between the electro- or magnetocaloric material in the heat pipe and the (at least one) working medium therein, a first heat transfer region is formed in which the electro- or magnetocaloric material is placed under the field influence of an electrical and/or magnetic field, such that it transfers its heat arising from the entropy change to the working medium, wherein to increase the efficiency, preferably its Curie temperature is close to the working temperature. In this way, the working medium transferred into its gaseous or vapor phase by the heat application has a higher energy content, and the received heat is transported to a second, generally upper heat transfer region of the working medium, where this meets at least one heat exchanger or condenser structure on which the working medium condenses in order to transfer its latent heat, whereupon it returns to the first heat transfer region. Preferably, this takes place as a thermosiphon under the influence of gravity.
Preferably, however, the condensation region or condenser of the heat pipe is configured firstly as an electro- or magnetocaloric element which, under the influence of an electrical and/or magnetic field, itself forms an electro- or magnetocaloric heat transfer structure and in this way achieves a potentiation of the heating effect—or the cooling effect at the opposite end—in the sense of a heat pump.
In this way, it is possible to connect several heat pipes together in a cascade arrangement.
In another preferred embodiment, in particular also a plurality of such heat transfer regions with electro- or magnetocaloric material may be arranged in portions inside a single heat pipe, wherein these simultaneously seal the heat pipe pressure-tightly, so that a plurality of working chambers are created inside a heat pipe which are preferably each delimited by an electro- or magnetocaloric material element (also however, in a thermosiphon which works with gravity as a return force for the working medium, an upper end of the respective working region may be formed by a condenser arrangement).
Inside such a segmented heat pipe, different working temperatures, working media and magnetocaloric materials with different Curie temperatures may be used.
By the preferred arrangement of the electro- or magnetocaloric material inside the heat pipe between a first heat transfer region, e.g. in a first lower region thereof, and preferably a second e.g. upper heat transfer region thereof in direct wetting contact with the working medium of the heat pipe (e.g. water), an internal thermal contact occurs between the electro- or magnetocaloric material and the liquid or gaseous or vaporous working medium inside the heat pipe; hence there is a particularly high efficiency of the electro- or magnetocaloric effect for heat output from the heat pipe in the region of its in particular upper end in which the evaporated working medium condenses, and for cooling (heat extraction) from the heat pipe in the region of its in particular lower end in which the electro- or magnetocaloric material is in direct contact with the liquid working medium, the evaporation of which is caused under heating by an applied electrical and/or magnetic field.
Preferably, a first electro- or magnetocaloric material element is integrated in the region of the first end of the heat pipe, and a second electro- or magnetocaloric material element is integrated in the region of the second end of the heat pipe.
When a heat pipe is used as a thermosiphon, in particular a vertical arrangement of the heat pipe or pipes is preferred in order to guarantee heat transport with a preferential direction.
Preferably, a first heat exchanger, in particular a cooling body, is arranged in heat-conductive connection with at least one first electro- or magnetocaloric material element, in particular at a lower end of the heat pipe, and a second heat exchanger, in particular a heating body, is provided at an upper end of the heat pipe.
Preferably, inside the heat pipe, a controllable thermal connection is created between the first and second end thereof, such as e.g. may be achieved by a pressure- or thermo-valve between the first and second end of the heat pipe.
When the e.g. electro- or magnetocaloric material element in the first heat transfer region, e.g. at the lower end of the heat pipe or thermosiphon, is in the electrical and/or magnetic field, the material heats up. In this way, the working fluid in contact with said material evaporates inside the heat pipe and rises upward or flows to the other end of the heat pipe. There the working medium vapor condenses on a condenser, which is preferably also made of or comprises an electro- or magnetocaloric material which at this time is not in an electrical and/or magnetic field. The evaporation/condensation process releases a very great quantity of heat from the first electro- or magnetocaloric material element of the first heat transfer region, preferably located at a lower end of the heat pipe, to the second material element of electro- or magnetocaloric material in the second, preferably upper heat transfer region. If now for example the upper electro- or magnetocaloric material, located at a second end of the heat pipe or in the second heat transfer region, is exposed to an electrical and/or magnetic field, and the field at the first heat transfer region (preferably the lower end of the heat pipe) is disconnected or this first heat transfer region is moved out of the electrical and/or magnetic field, the upper electro- or magnetocaloric material element or that in the second heat transfer region of the heat pipe heats up, and the other electro- or magnetocaloric material element (preferably lower or in the first heat transfer region) cools down, wherein a heat exchange between the upper second electro- or magnetocaloric material element and the first or lower electro- or magnetocaloric material element (first heat transfer region) is reliably avoided.
In its general basic arrangement, the invention also extends to the presence of just one electro- or magnetocaloric material as a heating structure for a working medium of the heat pipe, in particular a thermosiphon, in which a unidirectional heat transport is provided, and in the opposite direction merely a substance transport of the working medium is provided, e.g. the upper region of the heat pipe or thermosiphon contains merely a condenser or condensation structure for the working medium.
Conventional air conditioning systems usually work with actively pumped fluids as heat transfer media. Here, due to the convective heat transfer at the interface, the heat transmission from the electro- or magnetocaloric material to the fluid is the restricting factor of the air conditioning device. In contrast, according to the invention, by using the evaporation enthalpy of the fluid in heat pipes, per fluid molecule a substantially larger quantity of heat can be transported and hence the cooling power can be significantly increased by a combination of a heat pipe with electro- or magnetocaloric materials integrated or arranged therein.
However, stationary switchable field sources may also be provided for alternate field influencing of the first or second electro- or magnetocaloric material, e.g. an electromagnet which optionally influences the first or second electro- or magnetocaloric material.
Preferably, the air conditioning device is characterized by a heat pipe in conjunction with a source of an electrical and/or magnetic field, and preferably a relative mobility between the heat pipe and field generator, in particular for an alternate field influencing of the first or a second electro- or magnetocaloric material inside the heat pipe.
When an electromagnet is used, the field influencing of the electro- or magnetocaloric material may be controlled by the switching of the electromagnet, and in the case of use of electro- or magnetocaloric material in a first and a second heat transfer region which are “connected” together by the working medium, a relative movement between the field and electro- or magnetocaloric material can be avoided.
Preferably, firstly a condenser, in particular made of electro- or magnetocaloric material, and secondly an evaporator, in particular made of electro- or magnetocaloric material, are connected to the heat pipe of the air conditioning device, wherein the evaporator is exposed at least temporarily to an electrical and/or magnetic field of a field generator.
In a particularly preferred embodiment of the invention, the electro- or magnetocaloric material has an enlarged contact surface to an adjacent working fluid, in particular with a micro- or nano-structure, so that a very great heat transfer occurs between the electro- or magnetocaloric material on one side and the working fluid inside the heat pipe on the other, which fluid is evaporated by the field influencing of the electro- or magnetocaloric material.
Further preferred embodiments of the object of the invention are explained in the other subclaims.
To increase further the efficiency of such air conditioning devices, according to the invention an air conditioning device is provided with a heat pipe arrangement having a plurality of heat pipes arranged in series, each with electro- or magnetocaloric material elements arranged therein, and/or a plurality of electro- or magnetocaloric material elements integrated in a heat pipe (thermosiphon) which form several gas-tight segments (working regions) in the heat pipe.
In an advantageous embodiment of the invention, at least one thermal connecting element, in particular a controllable thermal connecting element, is arranged between two heat pipes or inside a heat pipe between two working regions, i.e. the heat transport from one heat pipe to an adjacent or successive heat pipe, or from a first working region to a second working region, may in particular be regulated and adjusted.
The invention is explained in more detail below with reference to exemplary embodiments and attached drawings.
In the drawings:
In the context of the present application and the following explanations of various exemplary embodiments, the terms “heat pipe” and “thermosiphon” (as a special configuration of a heat pipe) are substantially synonymous, wherein in the context of the present invention, these should be understood not as isothermic heat conductors with even heat distribution in stationary state, but as oriented heat conductors in which heat transport takes place always only in one direction, namely from the evaporator side towards the condensation side, so that only a substance return of working medium takes place from the condensation side to the evaporator side with no backflow of heat.
The exemplary embodiments are explained as thermosiphons, i.e. as heat elements inside which the working fluid flows back under the influence of gravity.
To the extent that the invention or the exemplary embodiments thereof concern a thermosiphon, this is a heat pipe operated by gravity in an at least substantially vertical position.
However, other embodiments are conceivable in which e.g. centrifugal forces or externally applied forces ensure the substance transport (working medium) inside the heat pipe, or a multiple arrangement thereof.
The embodiment in
The electro- or magnetocaloric material may here be present e.g. as a sheet, porous solid body, foam, wire, powder, weave and/or thin layer on a substrate.
It is clear from the explanations above in the context of the present application that, instead of a magnetocaloric material element 4, an electrocaloric material element may be used, and accordingly instead of the magnet 6, an electrical field and corresponding generator e.g. a plate condenser may be used as a field source.
The magnetocaloric material element 4 may also lie in an electromagnetic alternating field of a switched electromagnet.
It is pointed out here that in the first exemplary embodiment, the first heat transfer region is formed between the magnetocaloric material element 4 and the working medium 3, whereas the second heat transfer region for the absorption of latent heat from the working medium gas 5 is formed by a heat exchanger as a condenser 5. The latter may however in turn consist of “reinforcing arrangements” of electro- or magnetocaloric material in its structure or contain such material, as will be depicted below with reference to further exemplary embodiments (
In the exemplary embodiment of
Otherwise, the mechanism for the generation of heat or cold because of the electrocaloric or magnetocaloric effect corresponds to the mechanism described above.
Although in the exemplary embodiments below only the use of magnetocaloric materials in a magnetic field is explained, this should be understood to be merely exemplary. In the same way and with the same mixtures, electrocaloric materials in an electrical field could also be used in these exemplary embodiments.
The electro- or magnetocaloric material 4 may here be present for example as a sheet, porous solid body, film, foam, wire, tube, powder and/or coating.
In
As also indicated in
The embodiment of the heat pipe or thermosiphon in
In
In this way, an oriented heat transport is generated only from bottom to top in the direction of the heat transmitter 8 on the warm side, while simultaneously the re-orientation of the magnetic (or electrical) moments of the magnetocaloric (or electrocaloric) material 11 (inner coating) ensures the cooling of the heat transmitter 7 (cold side).
In a similar fashion to
The magnet arrangement 6 is moved from bottom to top so that, successively from bottom to top, the magnetocaloric inner coatings 11 on the underside of the corresponding heat pipes or thermosiphons 100 are heated by the corresponding magnetic field influence, and also the magnetocaloric coatings 11 outside the upper magnetic field (magnet 6) are cooled.
Otherwise, reference is made to the explanations given above for
Although not depicted here, a further improvement in the internal thermal contact between the magnetocaloric material 4 and the working medium 2 or 3 may be achieved by formation of the magneto- or electrocaloric material with a good wetting surface, and e.g. micro- or nano-structures may be used to configure the heat transfer surfaces as large as possible.
Although this is also not explained in more detail or depicted here, also a Peltier element may be thermally coupled to such an “integrated” heat pipe or thermosiphon 100 which also contains at least one electro- or magnetocaloric material and to which at the same time, temporarily, an electrical field or magnetic field or electromagnetic field is assigned, in order to maximize a temporally coordinated heat transfer between the heat pipe or thermosiphon 100 and the heat transmitter 7.
As explained below, but also as is clear in conjunction with the already cascaded (multiple) arrangements of heat pipes or thermosiphons 100 connected in series, several similar heat pipes or thermosiphons or those using different electro- or magnetocaloric materials may be coupled together, in particular also via interposed heat exchangers, wherein because of the rising temperatures from bottom to top in a heat pipe or thermosiphon column, preferably the magnetocaloric materials in heat pipes or thermosiphons 100 at higher temperature have a different (higher) Curie temperature than the magneto- or electrocaloric materials which are arranged closer to the cold side of such a multiple arrangement.
Since the magnetocaloric effect of a magnetocaloric material is greatest in the vicinity of its Curie temperature, preferably the respective magnetocaloric material is operated in this temperature range as a working temperature.
In any case it is ensured that either by additional switching or valve elements, or by gravity, always a unidirectional heat flow takes place, generally from bottom to top or from the cold side to the warm side.
Such a heat flow may also be supported or provoked by the additional application of external forces, e.g. centrifugal forces in conjunction with a rotating system.
Here again, the same magnet arrangement 6 is moved from bottom to top according to the double arrows shown, so that a unilaterally oriented heat flow takes place from bottom to top, so that the magnetic field of the magnet 6 moves from bottom to top accordingly along the multiple arrangement of thermosiphons or heat pipes 100 (which are received in a common housing 1).
In the right-hand multiple arrangement in
This again substantially increases the efficiency of the total arrangement.
Here again, the same magnet arrangement 6 is moved from bottom to top according to the heat flow, so that increasingly, the lower magnetocaloric material 4 or the magnetocaloric material provided on both the evaporator and condenser sides and arranged in the middle level, after it has moved outside the magnetic field, cools with a re-orientation of the magnetic moments and in this way the cooling or chilling effect or temperature differential of the entire arrangement of heat pipes or thermosiphons 100 is multiplied.
In the further embodiment of an air conditioning device as a heat pipe or thermosiphon 100, the electro- or magnetocaloric material element 4 itself is provided as a lower closure of the heat pipe or thermosiphon 100, i.e. in practice forms the lower wall element of the heat pipe or thermosiphon 100, in the size of surface configuration (here formed as a zigzag) for the heat transmitter or heat exchanger 7 on the cold side.
In conjunction with additional heat conductors 10, in this way a connection with excellent thermal conductivity is created between the heat transmitter 7 (cold side) on one side and the magnetocaloric element on the other, and also with regard to the evaporator effect of the magnetocaloric element 4 in relation to the liquid working medium 2.
In this way, the thermal resistance inside the arrangement can be reduced further and the magneto- or electrocaloric effect utilized as well as possible. Here again, the magnet 6 or corresponding magnetic field ensures the heating of the magnetocaloric material 4 and its function as an evaporator for the liquid working medium 2, wherein then for cooling the magnetic field is switched off or the magnet (e.g. ring magnet 6) is moved upward or otherwise away, so that the magnetocaloric material element 4 no longer lies in its field region.
Such a heat pipe or thermosiphon 100 is also particularly suitable for forming a multiple arrangement with columnar succession, in some cases also with the condenser 5 formed at least partially as a magnetocaloric material element.
This also applies for the further embodiment in
In the same way as for the exemplary embodiment in
The effects correspond to those already described above for the other exemplary embodiments.
As already mentioned in relation to the exemplary embodiment according to
As
The first magnetocaloric material MC2 thus forms a first heat transfer region with the surrounding working medium, and the second magnetocaloric material MC1 forms a second heat transfer region with the working medium 3.
The temperature T1 of the upper magnetocaloric material MC1 is in this case lower than the temperature T2 of the lower magnetocaloric material MC2 which is in the magnetic field 6 of the magnet 6.
The starting point for a multiple arrangement is now the upward displacement of the magnetic field, i.e. of the corresponding magnet 6, so that the upper magnetocaloric material MC1 is heated using the magnetocaloric effect, while the lower magnetocaloric material cools with re-modification of its magnetic poles, but in this case no heat transport takes place and also no backflow of working medium under gravity; rather, heat from the environment is transferred onto the lower magnetocaloric material with the lower temperature T2, which is thereby cooled.
To promote this effect and establish an oriented heat flow from bottom to top, in addition the heat pipe or thermosiphon 100 may be configured as a thermal diode with an additional switchable heat flow, valve-supported or controlled; such an embodiment is shown in
The diagram shows qualitatively firstly the temperature development for the magnetocaloric material 4 MC1 at the upper end of the thermosiphon or heat pipe 100, and secondly the temperature development of the lower magnetocaloric material 4 MC2 at the lower end of the heat pipe or thermosiphon 100, wherein evidently in practice these graphs are asymptotic and do not run strictly linearly.
The explanation of the temperature-time diagram in
In a further exemplary embodiment of the present invention which is depicted in
Each working region 20/1 to 20/3 is delimited by a magnetocaloric material element 4, wherein here again (as in the coupling of several heat pipes in
The magnetocaloric material elements 4 seal pressure-tight against the inner wall of the heat pipe 100 in order to enclose pressure-tight between them the working regions 20/1 to 20/3 and hence the working medium situated in the respective regions, wherein—as already explained above—controllable thermal valves 15 may be provided inside the working regions 20/1 or 20/3 (
In other words, in the arrangement of
The arrangements according to the exemplary embodiments in
Here again, preferably different magnetocaloric materials with different Curie temperatures are used advantageously, because of the temperature level increasing in the vertically upward direction.
In further refinements of the present invention which follow the linking of working medium and electro- and/or magnetocaloric material in an electrical and/or magnetic field as a heat generator, it is also possible to use electro- or magnetocaloric material with a negative electro- or magnetocaloric effect, in which precisely the opposite effects occur, wherein this in any case entails a corresponding “reversal” of the arrangement of the field generators.
Also, a combination of electro- or magnetocaloric material elements with firstly conventional (positive) and secondly negative electro- or magnetocaloric effect, and/or inverse caloric effect, is conceivable. One exemplary embodiment in this case would be that all electro- or magnetocaloric material elements are held simultaneously under the influence of an electrical and/or magnetic field, or all removed from the field influence simultaneously, which in particular corresponds to an “immobile” i.e. stationary arrangement, as e.g. would advantageously be achievable by the use of an electromagnet.
The invention creates an extremely effective air conditioning device which includes an internal connection of electro- or magnetocaloric materials inside a heat pipe or thermosiphon, both with at least one such element and with a plurality thereof, in particular for the construction of cascade-like arrangements.
Number | Date | Country | Kind |
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10 2014 010 476.1 | Jul 2014 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/065071 | 7/2/2015 | WO | 00 |