This application claims priority under 35 U.S.C. §119 to Korean Application No. 10-2015-0004275, filed in Korea on Jan. 12, 2015, whose entire disclosure is hereby incorporated by reference.
1. Field
An air conditioner and a method for controlling an air conditioner are disclosed herein.
2. Background
An air conditioner is an apparatus that cools, warms, or purifies indoor air to provide a more comfortable indoor environment for a user. An air conditioner may be classified as an electric heat pump (EHP) type, which uses electric power or a gas heat pump (GHP) type, which uses a gas fuel, such as liquid petroleum gas (LPG) and liquefied natural gas (LNG), according to a power source for driving a compressor. In a GHP type, an engine is operated by burning a gas fuel, and thus, a compressor is driven.
A conventional EHP type air conditioner is disclosed in Korean Patent Application No. 10-2003-0077857, which is hereby incorporated by reference. Such a conventional air conditioner includes a single outdoor unit or device or a combination of a plurality of outdoor units or devices. In the conventional air conditioner in which a plurality of EHP type outdoor units are combined, when an outdoor heat exchanger is covered with frost due to freezing, for example, a warming operation is stopped, and a defrosting operation is performed. Therefore, in the conventional air conditioner, there is a problem in that the warming operation is stopped while the defrosting operation is performed.
Embodiments will be described in detail with reference to the following drawings in which like reference numerals refer to like elements, and wherein:
In the following detailed description of embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration embodiments which may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the embodiments, and it is understood that other embodiments may be utilized and that logical structural, mechanical, electrical, and chemical changes may be made without departing from the spirit or scope. To avoid detail not necessary to enable those skilled in the art to practice the embodiments, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope is defined only by the appended claims.
The indoor unit 10 may include a pair of indoor unit pipes 12 and 14 for connection with the outdoor unit 100. The pair of indoor unit pipes 12 and 14 may include a first indoor unit pipe 12 that connects an EHP outdoor unit or device 200 and a GHP outdoor unit or device 300, which will be described hereinafter, and a second indoor unit pipe 14 that connects the EHP outdoor unit 200 and the GHP outdoor unit 300, which will be described hereinafter.
The outdoor unit 100 may be connected with the one or more indoor unit 10, and may perform compressing and expanding, for example, of a refrigerant to allow a sufficient heat exchanging operation of the indoor unit 10. A plurality of outdoor units 100 may be provided. Hereinafter, as an example, an embodiment having one pair of outdoor units 100 will be described.
The outdoor unit 100 may be a combined type including an electric heat pump (EHP) type using electric power and a gas heat pump (GHP) type using a gas fuel, such as LPG and LNG. The outdoor unit 100 may include a first connection valve 110, a second connection valve 120, the EHP outdoor unit 200, the GHP outdoor unit 300, and a controller 500. The first connection valve 110 may be connected with the first indoor unit pipe 12 of the indoor unit 10 to transfer a high pressure refrigerant from the outdoor unit 100 to the indoor unit 10 in a warming operation. The second connection valve 120 may be connected with the second indoor unit pipe 14 of the indoor unit 10 to transfer a low pressure refrigerant from the indoor unit 10 to the outdoor unit 100 in the warming operation.
The EHP outdoor unit 200 may be an outdoor unit operated using an EHP method, and may include a first compressor 210, a first accumulator 220, a first outdoor heat exchanger 250, a temperature sensor 255, a first outdoor heat exchanger control valve 260, and a first four-way valve 270. The first compressor 210 may compress the refrigerant, and may be driven by applying a voltage. When the voltage is applied to the first compressor 210, the first compressor 210 may compress the refrigerant.
The first accumulator 220 may supply the refrigerant to the first compressor 210. When the refrigerant flows backward or is introduced into the first compressor 210 as a liquid, the first compressor 210 may be damaged, and thus, the first accumulator 220 may temporarily store a mixture of oil and the refrigerant.
The first outdoor heat exchanger 250 may evaporate or condense the refrigerant according to a cooling operation or a warming operations of the air conditioner 1. When the air conditioner 1 performs the cooling operation, the refrigerant may be condensed, and when the air conditioner 1 performs the warming operation, the refrigerant may be evaporated.
The temperature sensor 255 may detect a temperature of the first outdoor heat exchanger 250. The temperature sensor 255 may be provided at or in the first outdoor heat exchanger 250. The temperature sensor 255 may be one of various temperature sensors that detect a temperature. The first outdoor heat exchanger control valve 260 may control a flow of the refrigerant to the first outdoor heat exchanger 250. As the first outdoor heat exchanger control valve 260 is well known, detailed description thereof has been omitted.
The first four-way valve 270 may switch a passage of the refrigerant flowing in the EHP outdoor unit 200. According to on/off of electric power, the first four-way valve 270 may be switched to an EHP warming mode, in which the indoor unit 10 may be connected with the first compressor 210 when the EHP outdoor unit 200 performs the warming operation, and an EHP defrosting mode or an EHP cooling mode, in which the first compressor 210 may be connected with the second compressor 310 of the GHP outdoor unit 300, which will be described hereinafter, when the EHP outdoor unit 200 performs the defrosting operation. More specifically, the first four-way valve 270 may be switched to the EHP warming mode when the electric power is supplied, and may be switched to the EHP defrosting mode or the EHP warning mode when the electric power is not supplied.
The GHP outdoor unit 300 may be an outdoor unit operated using a GHP method, and may include a second compressor 310, a second accumulator 320, an engine 330, a cooling water heat exchanger 340, a cooling water pump 345, a second outdoor heat exchanger 350, a second outdoor heat exchanger control valve 355, a waste heat exchanger 370, a waste heat exchanger control valve 375, and a second four-way valve 380. The second compressor 310 may compress the refrigerant, and may be operated through driving of the engine 330, which will be described hereinafter. When a driving force is transmitted to the second compressor 310 by the engine 330, the second compressor 310 may compress the refrigerant, similar to the first compressor 210.
The second accumulator 320 may supply the refrigerant to the second compressor 310. When the refrigerant flows backwards or is introduced into the second compressor 310 as a liquid, the second compressor 310 may be damaged, and thus, the second accumulator 320 may temporarily store the mixture of oil and the refrigerant, similar to the first accumulator 220. The engine 330 may transmit the driving force to the second compressor 310, and may be operated by burning of the gas fuel, such as LPG and LNG. The GHP outdoor unit 300 may be operated using the GHP method using the burned gas from the engine 330.
The cooling water heat exchanger 340 may cool the engine 330. The cooling water heat exchanger 340 may absorb heat of the engine 330 overheated by driving of the engine 330 using cooling water. The cooling water pump 345 may provide a flowing force to the cooling water, and may be connected with the cooling water heat exchanger 340. As the cooling water pump 345 is well known, detailed description thereof has been omitted.
The second outdoor heat exchanger 350 may evaporate or condense the refrigerant through the cooling and warming operations of the air conditioner 1, similar to the first outdoor heat exchanger 250. When the air conditioner 1 performs the cooling operation, the refrigerant may be condensed, and when the air conditioner 1 performs the warming operation, the refrigerant may be evaporated.
The second outdoor heat exchanger control valve 355 may control the flow of the refrigerant to the second outdoor heat exchanger 350. The second outdoor heat exchanger control valve 355 may be opened when the EHP outdoor unit 200 performs the warming operation, and may be closed when the EHP outdoor unit 200 performs the defrosting operation or the cooling operation. The waste heat exchanger 370 may evaporate or condense the refrigerant through the cooling and warming operations of the air conditioner 1, similar to the second outdoor heat exchanger 350. The waste heat exchanger 370 may be a plate type heat exchanger. The waste heat exchanger 370 may evaporate or condense the refrigerant together with the second outdoor heat exchanger 350.
The waste heat exchanger control valve 375 may control the flow of refrigerant to the waste heat exchanger 370. As the waste heat exchanger control valve 375 is well known, detailed description thereof has been omitted. The second four-way valve 380 may switch a passage of the refrigerant flowing in the GHP outdoor unit 300. Similar to the first four-way valve 270, the second four-way valve 380 may be switched to a GHP warming mode when the electric power is supplied, and may be switched to a GHP cooling mode when the electric power is not supplied.
The controller 500 may control an overall operation of the outdoor unit 100, such as the cooling operation, the warming operation, and the defrosting operation of the EHP outdoor unit 200 and the GHP outdoor unit 300. For example, when the EHP outdoor unit 200 performs the defrosting operation, the controller 500 may control the high pressure refrigerant from the second compressor 310 of the GHP outdoor unit 300 to be supplied to the EHP outdoor unit 200.
The controller 500 may perform the defrosting operation of the EHP outdoor unit 200 at a predetermined frosting temperature difference. A temperature difference between an external air temperature and a temperature of the first outdoor heat exchanger 250 may be set as the predetermined frosting temperature difference. The controller 500 may perform the defrosting operation of the EHP outdoor unit 200 when the predetermined frosting temperature difference exceeds about 15° C. This is only an example, and the predetermined frosting temperature may be changed properly according to design.
During the warming operation of the EHP outdoor unit 200 and the GHP outdoor unit 300, when frosting of the first outdoor heat exchanger 250 of the EHP outdoor unit 200 is detected, the controller 500 may switch the warming operation of the EHP outdoor unit 200 to the defrosting operation thereof. During the defrosting operation of EHP outdoor unit 200, the controller 500 may switch an operation mode of the first four-way valve 270 to the EHP defrosting mode, and may connect the first compressor 210 with the second compressor 310. The switching of the first four-way valve 270 may be performed according to on/off of the electric power supplied to the first four-way valve 270. Further, in the defrosting operation of the EHP outdoor unit 200, the controller 500 may close the second outdoor heat exchanger control valve 355, and open the waste heat exchanger control valve 375.
When a predetermined defrosting completion temperature is reached, the controller 500 may switch the defrosting operation of the EHP outdoor unit 200 to the warming operation thereof. The temperature of the first outdoor heat exchanger 250 may be set as the predetermined defrosting completion temperature. The controller 500 may switch the defrosting operation of the EHP outdoor unit 200 to the warming operation when the predetermined defrosting completion temperature is about 10° C. or more. This is only an example, and the predetermined defrosting completion temperature may be changed properly according to design.
As described above, the controller 500 may control the overall operation of the outdoor unit 100 of the air conditioner 1. Hereinafter, an operation of the air conditioner 1 according to an embodiment will be described.
Referring to
In the defrosting operation of the EHP outdoor unit 200, the controller 500 may cut off the electric power supply to the first four-way valve 270, and may control the first four-way valve 270 to connect the first outdoor heat exchanger 250 with the second outdoor heat exchanger 350. The controller 500 may control the GHP outdoor unit 300 to continuously perform the warming operation, close the second outdoor heat exchanger control valve 355 of the second outdoor heat exchanger 350, and open the waste heat exchanger control valve 375. As described above, the opening and closing of the second outdoor heat exchanger control valve 355 and the waste heat exchanger control valve 375 may be performed automatically.
The flow of the refrigerant may be as follows. The refrigerant compressed by and flowing from the second compressor 310 of the GHP outdoor unit 300 may be branched to the first indoor unit pipe 12 of the indoor unit 10 and the EHP outdoor unit 200 through the second four-way valve 380. The refrigerant branched to the EHP outdoor unit 200 may flow into the first four-way valve 270, the first accumulator 220, and the first compressor 210. The refrigerant flowing into the first compressor 210 may be compressed again by the first compressor 210, and then may flow to the first outdoor heat exchanger 250 through the first four-way valve 270.
That is, as illustrated in
When the refrigerant is primarily compressed to a predetermined target high pressure completing the defrosting of the first outdoor heat exchanger 250, the controller 500 may control a rotating speed of the second compressor 310. That is, the controller 500 may increase or reduce the rotating speed of the second compressor 310 until the refrigerant reaches the predetermined target high pressure. The predetermined target high pressure may be about 2900 kPa. This is only an example, and the predetermined target high pressure may be properly changed according to design.
When the refrigerant is secondarily compressed, the controller 500 may increase the rotating speed of the first compressor 310. That is, the control unit 500 may increase the rotating speed of the first compressor 310 to complete the defrosting of the first outdoor heat exchanger 250 when the refrigerant is secondarily compressed. When the refrigerant reaches a defrosting temperature of the first outdoor heat exchanger 250 through the circulation circle, the controller 500 may again switch the defrosting operation of the EHP outdoor unit 200 to the warming operation thereof. The defrosting completion temperature may be a temperature at which the temperature of the first outdoor heat exchanger 250 is about 10° C. or more. This is only an example, and the temperature may be changed properly according to design.
When the EHP outdoor unit 200 is switched to the warming operation, the controller 500 may turn on the electric power supply to the first four-way valve 270, and control the first four-way valve 270 to connect the first compressor 210 to the indoor unit 10. Then, the outdoor unit 100 of the air conditioner 1, that is, both of the EHP outdoor unit 200 and the GHP outdoor unit 300 may perform the warming operation.
As described above, in the air conditioner 1 according to an embodiment, when the EHP outdoor unit 200 performs the defrosting operation, the GHP outdoor unit 300 may continuously perform the warming operation through the waste heat exchanger 370 using the waste heat of the engine 330. In the case of the GHP outdoor unit 300, even though the second outdoor heat exchanger 350 may be covered with frost, the defrosting operation may not be required due to the waste heat exchanger 370 using the waste heat of the engine 330. Thus, in the air conditioner 1 according to an embodiment, as illustrated in
As such, in the air conditioner 1 according to an embodiment, even when the outdoor heat exchanger is covered with frost due to freezing while the warming operation is performed, the warming operation may be continuously performed through the GHP outdoor unit 300 provided at a first stage side of a two-stage compression cycle, and thus, warming efficiency may be remarkably enhanced. Further, in the air conditioner 1 according to an embodiment, the two-stage compression cycle may be formed when the EHP outdoor unit 200 performs the defrosting operation, and the EHP outdoor unit 200 side may serve as a high stage side cycle, and thus, a defrosting time may be also reduced.
Hereinafter, a method for controlling an air conditioner according to an embodiment will be described.
Then, the air conditioner may determine whether a first outdoor heat exchanger, such as first outdoor heat exchanger 250 of
The air conditioner may switch off the first four-way valve of the EHP outdoor unit and control the EHP outdoor unit to operate in a defrosting mode upon determining that the first outdoor heat exchanger is covered with frost. In a case of the GHP outdoor unit, the air conditioner may maintain a state in which the second four-way valve may be switched on, and thus, allow the GHP outdoor unit to continuously operate in an EHP warming mode (S30). The air conditioner may continuously switch on the first four-way valve of the EHP outdoor unit and the second four-way valve of the GHP outdoor unit and continuously perform the warming operation (S60) upon determining that the first outdoor heat exchanger, such as first outdoor heat exchanger is not covered with the frost.
The air conditioner may control a rotating speed of compressors of an outdoor unit, such as first and second compressors 210, 310 of outdoor unit 100 of
The air conditioner may determine whether defrosting of the EHP outdoor unit is completed through the two-stage cycle operation (S50). Whether the defrosting of the EHP outdoor unit is completed may be determined based on whether the first outdoor heat exchanger reaches the predetermined temperature. In one embodiment, when the temperature of the first outdoor heat exchanger exceeds about 10° C., it may be determined that the defrosting of the EHP outdoor unit is completed.
The air conditioner may switch on the first four-way valve again, and switch the EHP outdoor unit to be operated in the EHP warming mode when it is determined that the defrosting of the EHP outdoor unit is completed. In a case of the GHP outdoor unit, the air conditioner may continuously maintain a state in which the second four-way valve is switched on (S60). When it is determined that the defrosting of the EHP outdoor unit is not completed, the air conditioner may control the rotating speed of the compressors (S50).
As described above, when the EHP outdoor unit performs the defrosting operation, the air conditioner according to an embodiment may continuously perform the warming operation, and may also remarkably reduce a defrosting operation time of the EHP outdoor unit using waste heat of the GHP outdoor unit.
An air conditioner capable of solving the above-described problem, and a method for controlling an air conditioner is provided according to embodiments disclosed herein.
Embodiments disclosed herein provide an air conditioner that may include at least one indoor unit or device; an EHP outdoor unit or device connected to the at least one indoor unit, configured to drive a first compressor using electric power, and having a first outdoor heat exchanger that performs heat exchange with a refrigerant; a GHP outdoor unit or device connected in parallel with the EHP outdoor unit, connected to the at least one indoor unit, and having an engine configured to drive a second compressor through a burned gas, a second outdoor heat exchanger that performs heat exchange with the refrigerant, and a waste heat exchanger configured to exchange heat with the refrigerant using waste heat of the engine; and a controller configured to control a warming operation or a defrosting operation of the EHP outdoor unit and the GHP outdoor unit, and to supply a high pressure refrigerant from the second compressor of the GHP outdoor unit to the EHP outdoor unit while the EHP outdoor unit performs the defrosting operation.
The controller may switch the EHP outdoor unit to perform the defrosting operation when it is detected that the first outdoor heat exchanger of the EHP outdoor unit is covered with frost while the EHP outdoor unit and the GHP outdoor unit perform the warming operation. The EHP outdoor unit may include a first four-way valve, which may be switched to an EHP warming mode, which connects the first compressor with the at least one indoor unit when the EHP outdoor unit performs the warming operation, and is converted to an EHP defrosting mode, which connects the first compressor with the second compressor of the GHP outdoor unit, when the EHP outdoor unit performs the defrosting operation. When the EHP outdoor unit performs the defrosting operation, the controller may switch the first four-way valve to the EHP defrosting mode, and may supply high pressure refrigerant of the second compressor to the first compressor.
The GHP outdoor unit may include a second outdoor heat exchanger control valve configured to control a flow of the refrigerant flowing into the second outdoor heat exchanger, and a waste heat exchanger control valve configured to control a flow of the refrigerant flowing into the waste heat exchanger. When the EHP outdoor unit performs the defrosting operation, the controller may close the second outdoor heat exchanger control valve, and may open the waste heat exchanger control valve.
A temperature sensor configured to detect a temperature of the first outdoor heat exchanger may be provided at the first outdoor heat exchanger. The controller may perform the defrosting operation of the EHP outdoor unit at a predetermined frosting temperature, and may switch the defrosting operation of the EHP outdoor unit to a warming operation thereof at a predetermined defrosting completion temperature. The predetermined frosting temperature may be a temperature at which a temperature difference between an external air temperature and a temperature of the first outdoor heat exchanger exceeds about 15° C. The predetermined defrosting completion temperature may be a temperature at which the temperature of the first outdoor heat exchanger is about 10° C. or more.
Embodiments disclosed herein further provide a control method of an air conditioner that may include at least one indoor unit or device, an EHP outdoor unit or device connected to the at least one indoor unit and configured to drive a first compressor using electric power, and a GHP outdoor unit or device connected in parallel with the EHP outdoor unit, connected to the at least one indoor unit and having an engine used through a burned gas. The control method may include performing a warming operation of the EHP outdoor unit and the GHP outdoor unit; switching the EHP outdoor unit to perform a defrosting operation when the EHP outdoor unit reaches a predetermined frosting temperature; and supplying a high pressure refrigerant of the GHP outdoor unit to the EHP outdoor unit. In the supplying of the high pressure refrigerant of the GHP outdoor unit to the EHP outdoor unit, a two-stage compression cycle in which the high pressure refrigerant of the GHP outdoor unit is compressed by the compressor of the GHP outdoor unit and then compressed by the compressor of the EHP outdoor unit may be formed.
The control method may include switching the EHP outdoor unit to perform a warming operation when the EHP outdoor unit reaches a predetermined defrosting completion temperature. The predetermined frosting temperature may be a temperature at which a temperature difference between an external air temperature and a temperature of the first outdoor heat exchanger exceeds about 15° C. The predetermined defrosting completion temperature may be a temperature at which the temperature of the first outdoor heat exchanger is about 10° C. or more.
According to embodiments disclosed herein, when the EHP outdoor unit performs the defrosting operation, the warming operation may be continuously performed, and also the defrosting operation time of the EHP outdoor unit may be remarkably reduced using the waste heat of the GHP outdoor unit.
Even though all elements of embodiments may be coupled into one or operated in the combined state, embodiments are not limited to such embodiments. That is, all the elements may be selectively combined with each other without departing the scope. Further, when it is described that one comprises (or comprises or has) some elements, it should be understood that it may comprise (or include or have) only those elements, or it may comprise (or include or have) other elements as well as those elements if there is no specific limitation. Unless otherwise specifically defined herein, all terms comprising technical or scientific terms are to be given meanings understood by those skilled in the art. Like terms defined in dictionaries, generally used terms needs to be construed as meaning used in technical contexts and are not construed as ideal or excessively formal meanings unless otherwise clearly defined herein.
Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
Number | Date | Country | Kind |
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10-2015-0004275 | Jan 2015 | KR | national |