Patent Application
20050050910
1. Field of the Invention
The present invention relates in general to an air conditioner capable of performing heat exchange of refrigerant and cooling and heating operations. More particularly, the present invention relates to an air conditioner in which a dual-tube heat exchanger is disposed at the entrance of a compressor and a means for switching a cooling cycle is installed between an outdoor heat exchanger including a condenser and an indoor heat exchanger including an evaporator so that in an air conditioning mode, heat change between mid-temperature, high-pressure liquid refrigerant at the exit of the condenser and low-temperature, low-pressure superheated refrigerant at the exit of the evaporator is performed more effectively and as a result of this, super heating of the liquid refrigerant at the exit of the condenser is increased, refrigerant flow characteristics of an expansion unit are improved, and enthalpy at the entrance side of the evaporator is reduced, causing a greater enthalpy difference at the entrance and exit of the evaporator and improving air conditioning capacity overall.
In addition, the heat exchanger of the present invention has a dual tube structure and uses a counter flow or parallel flow for performing heat exchange. In the dual tube structure, a tube and a core of the heat exchanger form a line or surface contact and heating capacity is therefore enhanced.
2. Discussion of the Background Art
In general, the main function of an indoor air conditioning/heating machine, for example an air conditioner or a heat pump, is to maintain a desired indoor temperature regardless of the outside temperature.
Since the indoor temperature is set up as desired, a comfortable dwelling environment is created.
As shown in
The refrigeration unit absorbs heat of the outside through the evaporator and extracts heat outdoors through the condenser. Because of this, the refrigeration unit is often applied to a refrigerator or an air conditioner for purpose of keeping food fresh or providing cool (warm) comfort by air conditioning/heating indoor.
As shown in
The phase-changed refrigerant is discharged to an expansion valve 3 and simultaneously circulates inside of the expansion valve 3 where the refrigerant is compressed to slow-temperature, low-pressure liquid refrigerant to be more easily evaporated, and is discharged to the indoor heat exchanger 4. The refrigerant discharged to the indoor exchanger 4 experiences heat exchange with ambient air of the indoor heat exchanger and undergoes again a phase change to become low-temperature, low-pressure vapor state and then flows back into the compressor 1 through the four-way valve 5.
Therefore, the ambient air that underwent heat exchange in the indoor heat exchanger 4 with the compressed refrigerant through the expansion valve 3 loses its heat to the refrigerant and becomes noticeably chilly. This cold air is sucked in to the inside through the indoor fan 6 and thus, the cooling cycle of the air conditioner ends.
As shown in
Further, the refrigerant discharged to the expansion valve 14 is compressed to low-temperature, low-pressure liquid state to be evaporated better in the outdoor heat exchanger 2 and then is discharged to the outdoor heat exchanger 2. In the outdoor heat exchanger 2 the refrigerant experiences heat exchange with outdoor air flown in the outdoor heat exchanger and undergoes a phase change and becomes low-temperature, low-pressure vapor state. At the end, this phase changed refrigerant flows back into the compressor 1 through the four-way valve.
As illustrated in
The refrigerant gas evaporated in the indoor heat exchanger 4 experiences heat exchange with indoor air and flows in an accumulator 9 through the four-way valve 5. This refrigerant gas in the accumulator 9 is sucked in the compressor 1 and circulates therein continuously.
On the other hand, in operation of the heating device, a refrigerant gas discharged from the compressor 1 is separated from oil through the oil separator 8. This oil-free refrigerant gas flows in the indoor heat exchanger 4 via the four-way valve 5 and is condensed, experiencing heat exchange with indoor air. Later, the refrigerant travels in the expansion valve and changes to low-temperature, low-pressure state and is evaporated while passing through the outdoor heat exchanger 2.
The evaporated refrigerant gas flows in the accumulator 9 via the four-way valve 5. Then the refrigerant is sucked in the compressor 1 and circulates therein.
The air conditioner of
A compressed refrigerant through a compressor 1 is transferred to the outdoor heat exchanger 2 and experiences heat exchange with outdoor air in the outdoor heat exchanger 2 and also in the dual-tube heat exchanger 10. Then the refrigerant flows in an evaporator 4 (indoor heat exchanger) via an expansion unit 3.
Through heat exchange with indoor air, the indoor temperature maintains a pre-set low temperature and later, the refrigerant experiences heat exchange while traveling in the dual-tube heat exchanger 10. Then, the refrigerant flows back into the compressor 1 and recirculates therein.
In the dual-tube heat exchanger, the refrigerant flow of the expansion unit changes depending on how to increase sub cooling of the outdoor heat exchanger and characteristics of the refrigerant flow are also subject to enthalpy difference at the entrance and exit of the evaporator, which in turn affects the entire system efficiency, e.g., the coefficient of performance (COP) of the air conditioner. Also, for this type of heat exchanger, preventing liquid from entering the compressor is influenced by a method for increasing super heating at the entrance of the compressor, and the temperature increase at the entrance of the compressor has a great impact on the performance of the heat exchanger at high speed.
The following will now explain relevant techniques for the heat exchanger.
Referring to
That is, the first tube 11 is connected to the entrance P1 of the evaporator and the entrance P2 of the compressor and low-temperature, low-pressure vapor runs therein. The second tube 12, on the other hand, is connected to an entrance P3 of a condenser 15 and an entrance P4 of an expansion valve 16 and the refrigerant flowing inside the first tube 12 and mid-temperature, high-pressure liquid as counter flow (or parallel flow) runs therein, consequently changing the low-temperature vapor in the first tube to mid-temperature liquid.
As shown in
As the name implies, the core 17 inserted into the first tube 11 has a radial shape, that is, a plurality of pins is separated by a constant angle from the center and each pin is protruded perpendicularly.
However, each of the pins of the core 17 is in line contact with the internal circumferential surface of the first tube 11, so heating efficiency thereof is pretty low and it is difficult to manufacture the core itself
Meanwhile, inside surface 12a of the second tube 12 runs mid-temperature, high-pressure liquid.
As shown in
Unfortunately this type of heat exchanger also poses a problem like low heating performance.
An object of the invention is to solve at least the above problems and/or disadvantages and to provide at least the advantages described hereinafter.
Accordingly, one object of the present invention is to solve the foregoing problems by providing a structure, in which a dual-tube heat exchanger is disposed at an entrance of a compressor and a refrigerant flow switching unit is disposed between an indoor heat exchanger and an outdoor heat exchanger, thereby improving refrigerant flow of an expansion unit by increasing super heating of the outdoor heat exchanger and by increasing enthalpy increase at an entrance of an evaporator.
Another object of the present invention is to prevent liquid from entering a compressor by increasing super heating at the entrance of the compressor and prevent temperature increase at the entrance of the compressor.
Another object of the invention is to provide a liquid-vapor heat exchanger including a core that is in surface contact with the internal circumferential surface of an inner or outer tube of the liquid-vapor heat exchanger.
Another object of the invention is to provide a dual-tube liquid-vapor heat exchanger, in which a vapor refrigerant flows in an inside or outside tube and liquid flows in an outside or inside tube as counter flow or parallel flow for heat conversion between the vapor refrigerant and the liquid and heating performance is greatly improved by a radial shaped or sector-shaped core inserted into the inside or outside tube.
Another object of the invention is to provide to a liquid-vapor heat exchanger capable of enhancing heating performance by employing a sector-shaped to be expanded by expansion tube to the center of a sector-shaped core, thereby causing the core to be in surface contact with a tube.
Another object of the invention is to provide to a liquid-vapor heat exchanger, in which an inside or outside tube is split in a longitudinal direction into at least one area and a section-shaped core is connected to each area in zigzags.
Another object of the invention is to provide a liquid-vapor heat exchanger with an improved heating capacity, in which a spiral-shaped internal core with folded surfaces is installed in the tube and fluid vortex generated by the folded surfaces of the internal core inside the first tube activates heat exchange between the outside surface of the internal core and the internal circumferential surface of the first tube.
The foregoing and other objects and advantages are realized by providing an air conditioner including a condenser; an evaporator; a compressor; a means for switching a flow line of refrigerant discharged from the compressor; and a heat exchange means for performing heat exchange disposed before the compressor.
According to another aspect of the invention, an air conditioner includes: a condenser; an evaporator; a compressor; a means for switching a refrigerant line; a heat exchange means for performing heat exchange disposed before the compressor; and check valve or four-side as a separate means for switching a flow line of refrigerant discharge from the condenser or evaporator and making the flow line pass through the heat exchanger.
According to another aspect of the invention, an air conditioner includes: a condenser; an evaporator; a compressor; and a heat exchange means for performing heat exchange disposed before the compressor, wherein at least two refrigerant flow lines are formed in the heat exchanger and a means for heat transfer between refrigerants flowing in the refrigerant flow lines forms a certain area of surface contact.
According to another aspect of the invention, a refrigerant flow line includes: a first tube where a first refrigerant flows in; a second tube where a second refrigerant flows in; and a means connected to the first tube or the second tube and forming a certain area of surface contact with the first tube or the second tube.
According to another aspect of the invention, an expansion tube is connected in the longitudinal direction to the center of the core in order to expand the surface contact between the first tube or the second tube and the sector-shaped tube.
According to another aspect of the invention, a spiral-shaped core is connected to a first tube where a first refrigerant flows in and to a second tube where a second refrigerant flows in, and forms a line or surface contact with the internal circumferential surface of the first tube or the second tube.
According to the present invention, increasing sub cooling of the outdoor heat exchanger increases refrigerant flow of the expansion unit, improves refrigerant flow characteristics in dependence of enthalpy difference at the entrance and exit of the evaporator and thus, enhances the total efficiency of the system. Increasing super heating at the entrance of the compressor prevents liquid (or fluid) from entering into the compressor, prevents temperature increase at the entrance of the compressor and thus, ensures excellent performance even at high speed operation.
Also, by connecting the easy-to-manufacture, sector-shaped core to the inside of the tube where vapor refrigerant flows, surface contact is formed between the core and the tube surface and this in turn improves heating performance of the refrigerant that is changed to liquid-vapor phase through the surface contact with the tube surface.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objects and advantages of the invention may be realized and attained as particularly pointed out in the appended claims.
The invention will be described in detail with reference to the following drawings in which like reference numerals refer to like elements wherein:
The following detailed description will present an air conditioner comprising a heat exchanger and a means for switching a cooling cycle according to a preferred embodiment of the invention in reference to the accompanying drawings.
Referring to the
Particularly, the air conditioning/heating device of
The following will not discuss the operation of the air conditioning/heating device mounted with the dual-tube heat exchanger 103 and the refrigerant flow switch unit.
During the air conditioning operation, mid-temperature, high-pressure liquid refrigerant at the exit of a condenser experiences heat exchange with low-temperature, low-pressure super heated refrigerant at the exit of an evaporator, and as a result of this, sub cooling of the liquid refrigerant at the exit of the condenser is increased and a refrigerant flow characteristic of an expansion unit is improved.
In other words, the greater sub cooling is, the more refrigerant flow increases, and the lower the enthalpy at the entrance of the evaporator becomes, making a bigger difference with the enthalpy at the entrance and exit of the evaporator, which consequently enhances air conditioning performance.
During the heating operation, mid-temperature, high-pressure liquid refrigerant at the exit of a condenser experiences heat exchange with low-temperature, low-pressure super heated refrigerant at the exit of an evaporator, and as a result of this, super heating at the entrance of the compressor is increased and there is less possibility for liquid to enter the compressor. Therefore, driving reliability of the compressor is improved.
More specifically, refrigerant at the entrance of the evaporator experiences heat exchange with super heated refrigerant at the exit of the evaporator, and as a result of this, super heating at the entrance of the compressor, namely the exit of the evaporator, is reduced and compression characteristics of the compressor are enhanced. Particularly, by reducing super heating at the entrance of the compressor during high frequency (Hz) operation, it becomes possible to prevent super heating of the exit of the compressor.
As depicted in
In other words, the greater sub cooling is, the more refrigerant flow increases, and the lower the enthalpy at the entrance of the evaporator becomes, making a bigger difference with the enthalpy at the entrance and exit of the evaporator, which consequently enhances air conditioning performance.
Although the structure of
Referring to
Here, the expansion tube 114 has jaws 119 on both ends, respectively, each with an inward nose projection as shown in
The operation of the liquid-vapor heat exchanger with the above constitution will be now explained with reference to drawings.
Referring to
At this time, the mid-temperature, high-pressure liquid flowing in the second tube 109 as counter flow or parallel flow heats up the vapor refrigerant through the core formed inside the first tube 108, thereby raising the vapor temperature inside of the first tube 108 and increasing the pressure of the vapor.
Therefore, to improve heating performance of the first tube 108, there sits a heating means at the internal space of the first tube 110 in a manner that the heating means makes a partial surface contact in the longitudinal direction. The sector-shaped core 130 is a good example of the heating means.
As illustrated in
More specifically, to connect neighboring vertical sides 118, an upper horizontal long side 117 and a lower short horizontal side 116 are successively connected to the vertical side 118 in zigzags. Also, by applying the short horizontal side 116 at the center as an origin, the long horizontal side 117 at the end is spread out in a sector shape.
Here, the long horizontal side 117 at the end of the core forms surface contact with the internal circumferential surface of the first tube 108, thereby improving the heating performance of the vapor refrigerant.
Also, to make the long horizontal side 117 at the end be closely adhered to the internal circumferential surface of the first tube 108, the expansion tube 114 passing through the inside of the short horizontal side 116 at the center of the core is connected in the longitudinal direction.
Referring to
Since the expansion tube 118 is inserted into the core, the center of the core is expanded so that the entire core is pushed to the outside of the first tube 108 and the long horizontal side 117 is closely adhered to the inner surface of the tube.
Inside of the expansion tube 114 is opened, and its radius is preferably larger than the radius (or distance) from the center of the core to the short horizontal side 116.
Therefore, the expansion tube 114, the sector-shaped core 130, and the first tube 108 are adhered in sequence to the inner surface of the first tube 108.
In the above embodiment, the expansion tube 114 can be a longitudinal tube or have another structure in which its inside is opened and the core is expanded outward.
Both ends of the expansion tube 114, as shown in
The jaws 119 on the both ends of the expansion tube 114 are protruded to connect the cores.
According to another embodiment, a plurality of expansion tubes, each with a screw at the center, can be connected to the jaws and they are hammered later, or the jaws are spaced apart for the core to be inserted into grooves between the jaws and the short horizontal side.
As shown in
The above method is effective especially when it is difficult to insert a single core in the longitudinal direction.
In this embodiment, those three cores 130, 120, 121 are connected in zigzags to the direction where refrigerant flows. Hence, the contact area, namely resistance, between the vertical side of the core and the refrigerant, is increased.
At the center of those three cores 130, 120, 121 is connected to at least one expansion tube 114 based on the above-described method, and the sector-shaped cores 130, 120, 121 are expanded to the outside to form surface contact with the internal circumferential surface of the first tube 108.
As for one embodiment, the first core 121, the second core 120, and the third core 130 are connected in zigzags inside of the first tube 108, and one single expansion tube 114 is inserted into the inside.
Accordingly, vapor refrigerant passing through the first tube 121 is heated up and compressed by liquid inside of the second tube 120, the first core 130, the second core 120, the third core 121, and the expansion tube 114.
Another embodiment suggests that a variety of shapes and structures are possible so that at least one sector-shaped core can be connected to the inside of the first tube to have at least one tube or no tube at all.
As shown in
As shown in
As described above, the first tube 108 is connected to the exit of the evaporator and to the entrance of the compressor, and the low-temperature, low-pressure vapor refrigerant flows therein. On the other hand, the second tube 109 outside of the first tube 108 is connected to the exit of a condenser and to the entrance of an expansion valve. Inside the second tube is mid-temperature, high-pressure liquid as counter flow or parallel flow of the refrigerant flowing in the first tube 108 so that the temperature of the vapor inside the first tube 108 is raised. In this case, more fluid vortex is created by a spiral inner core 124 with a plurality of folded surfaces forming line or surface contact with a certain surface of the internal circumferential surface of the first tube 108. Thus, working fluid itself collides with the tube wall and activates heat transfer for more heat exchange.
The above operation will be explained with reference to
To form the spiral shaped core 124 with a plurality of folded surfaces, a rectangular board is bent, and then installed in a manner that the core 124 forms line or surface contact with the internal circumferential surface of the first tube 108. When the low-temperature refrigerant flows in the first tube 108, it flows between the internal circumferential surface of the first tube 108 and the outside of the spiral core 124, and is heated up through heat exchange with mid-temperature refrigerant inside the second tube 109. This mid-temperature refrigerant collides with the plural folded surfaces formed on the spiral core 124 and fluid vortex is created. Through this vortex, the low-temperature refrigerant inside the first tube 108 is easily mixed with the refrigerant inside the second tube 109.
Therefore, the refrigerant inside the first tube 108 quickly changes to mid-temperature refrigerant within a short period of time.
As shown in
According to the present invention, for more effective heat exchange and air conditioning/heating the dual-tube heat exchange is installed at the entrance of the compressor and a means for switching a cooling cycle is disposed between the outdoor heat exchanger including the condenser and the indoor heat exchanger including the evaporator. Therefore, during the air conditioning operation, since mid-temperature, high-pressure liquid refrigerant at the exit of the condenser and low-temperature, low-pressure superheated refrigerant at the exit of the evaporator undergo heat exchange more effectively. Accordingly, super heating of the liquid refrigerant at the exit of the condenser is increased, refrigerant flow characteristics of the expansion unit are improved, and difference between the enthalpy at the entrance of the evaporator and the enthalpy at the entrance/exit of the evaporator becomes great, resulting in the enhanced air conditioning capacity.
The heat exchanger of the invention is characterized of dual tubes and improved heating performance, which is realized by forming line or surface contact between the tube and the core of the heat exchanger for performing heat exchange by counter flow or parallel flow.
Therefore, according to the present invention, increasing sub cooling of the outdoor heat exchanger increases refrigerant flow of the expansion unit, improves refrigerant flow characteristics in dependence of enthalpy difference at the entrance and exit of the evaporator and thus, enhances the total efficiency of the system. Increasing super heating at the entrance of the compressor prevents liquid (or fluid) from entering into the compressor, prevents temperature increase at the entrance of the compressor and thus, ensures excellent performance even at high speed operation.
Also, by connecting the easy-to-manufacture, sector-shaped core to the inside of the tube where vapor refrigerant flows, surface contact is formed between the core and the tube surface and this in turn improves heating performance of the refrigerant that is changed to liquid-vapor phase through the surface contact with the tube surface.
In addition, the expansion tube is inserted into the center of the core to ensure that the core is closely adhered to the tube surface. In so doing, the heating performance by the core expansion and expansion tube is greatly improved.
Also, the internal core used to form folded surfaces activates the generation of vortex. Thus, the working fluid itself collides with the tube wall more often and heat transfer is activated.
While the invention has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
The foregoing embodiments and advantages are merely exemplary and are not to be construed as limiting the present invention. The present teaching can be readily applied to other types of apparatuses. The description of the present invention is intended to be illustrative, and not to limit the scope of the claims. Many alternatives, modifications, and variations will be apparent to those skilled in the art. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures.
| Number | Date | Country | Kind |
|---|---|---|---|
| 62111/2003 | Sep 2003 | KR | national |
| 63664/2003 | Sep 2003 | KR | national |
| 77857/2003 | Nov 2003 | KR | national |
