The present disclosure relates to an air conditioner.
Conventionally, an air conditioner that performs air conditioning by a refrigerant circulating in a refrigerant circuit is known. The refrigerant circuit includes a heat source-side heat exchanger, a usage-side heat exchanger, and a compressor for circulating the refrigerant. There is also known a technique of temporarily stopping a compressor when an indoor temperature reaches a predetermined target temperature and operating the compressor again when the indoor temperature deviates from the predetermined target temperature (see, for example, Patent Literature 1).
PATENT LITERATURE 1: Japanese Patent No. 6072424
The present disclosure provides an air conditioner that performs an air conditioning operation in an indoor space, the air conditioner including
Embodiments of an air conditioning system will be described in detail with reference to the accompanying drawings.
The air conditioner 1 adjusts a temperature of air in an indoor space as an air conditioning target space to a predetermined target temperature. The air conditioner 1 according to the present embodiment cools and heats the indoor space. The air conditioner 1 includes an outdoor unit 2, an indoor unit 3, and a refrigerant circuit 4 that circulates a refrigerant between the outdoor unit 2 and the indoor unit 3.
The refrigerant circuit 4 includes a compressor 12, a four-way switching valve 17, an outdoor heat exchanger (heat source heat exchanger) 14, a first expansion valve 13, a receiver 25, a second expansion valve 15, a liquid shutoff valve 19, an indoor heat exchanger (utilization heat exchanger) 11, a gas shutoff valve 20, an accumulator 16, refrigerant pipes 10L and 10G that connect the above components, and the like.
The indoor unit 3 includes the indoor heat exchanger 11 constituting the refrigerant circuit 4. The indoor heat exchanger 11 is of a cross-fin tube type or a microchannel type, and is used for heat exchange with indoor air.
The indoor unit 3 further includes an indoor fan 21, an indoor controller 22, an indoor temperature sensor 23, a refrigerant temperature sensor 27, and a remote controller 24. The indoor fan 21 is configured to take indoor air into the indoor unit 3, cause heat exchange between the taken air and the refrigerant flowing through the indoor heat exchanger 11, and blow the air to the indoor space. The indoor fan 21 includes a motor having an operating frequency adjustable by inverter control.
The indoor controller 22 controls an operation of the indoor fan 21. The indoor controller 22 is constituted by a microcomputer including a calculation unit such as a CPU and a storage such as a RAM or a ROM. The indoor controller 22 may include an integrated circuit such as an FPGA or an ASIC.
The indoor temperature sensor 23 measures indoor temperature. Information on the indoor temperature detected by the indoor temperature sensor 23 is transmitted to the indoor controller 22. The indoor controller 22 transmits the received information on the indoor temperature to an outdoor controller 33 described later.
The refrigerant temperature sensor 27 detects a temperature of a refrigerant (gas-liquid two-phase refrigerant) flowing in the indoor heat exchanger 11. When the indoor heat exchanger 11 is an evaporator, the temperature detected by the refrigerant temperature sensor 27 is an evaporation temperature of the refrigerant. When the indoor heat exchanger 11 is a condenser, the temperature detected by the refrigerant temperature sensor 27 is a condensation temperature of the refrigerant. Information on the temperature of the refrigerant detected by the refrigerant temperature sensor 27 is transmitted to the indoor controller 22. The indoor controller 22 transmits the received information on the temperature of the refrigerant to the outdoor controller 33 described later.
The remote controller 24 is used to perform operations such as input of start and stop of an air conditioning operation, input of operating modes of cooling and heating, and input of a target indoor temperature (set temperature). The remote controller 24 includes a display that displays the operating mode and the set temperature. The remote controller 24 is connected to the indoor controller 22 in a wired or wireless manner. Information input in the remote controller 24 is transmitted to the indoor controller 22 and the outdoor controller 33.
The outdoor unit 2 includes the compressor 12, the four-way switching valve 17, the outdoor heat exchanger 14, the first expansion valve 13, the receiver 25, the second expansion valve 15, the liquid shutoff valve 19, a gas shutoff valve 20, and the accumulator 16 that constitute the refrigerant circuit 4.
The compressor 12 sucks a low-pressure gas refrigerant and discharges a high-pressure gas refrigerant. The compressor 12 includes a motor having an operating frequency adjustable by inverter control. The compressor 12 is of a variable displacement type (performance variable type) having capacity (performance) variable by inverter control of the motor.
The four-way switching valve 17 reverses the flow of refrigerant in the refrigerant pipe and switches and supplies the refrigerant discharged from the compressor 12 to either the outdoor heat exchanger 14 or the indoor heat exchanger 11. As a result, the air conditioner 1 can switch between a cooling operation and a heating operation.
The outdoor heat exchanger 14 is a heat exchanger of a cross-fin tube type or a microchannel type, for example. The outdoor heat exchanger 14 exchanges heat with the refrigerant using air as a heat source to condense or evaporate the refrigerant. The first and second expansion valves 13 and 15 are constituted by electric valves capable of adjusting a refrigerant flow rate and the like, and decompress the passing refrigerant.
The receiver 25 stores excess refrigerant to circulate an appropriate amount of refrigerant in the refrigerant circuit 4. The receiver 25 also functions as a gas-liquid separator that separates a liquid phase and a gas phase of the refrigerant. One end of a bypass pipe 31 is connected to the receiver 25, and the other end of the bypass pipe 31 is connected to a refrigerant pipe between the four-way switching valve 17 and the accumulator 16. The bypass pipe 31 is provided with an electromagnetic valve 26 that opens and closes a flow path.
The accumulator 16 temporarily reserves a low-pressure refrigerant to be sucked into the compressor 12 to separate a gas refrigerant and a liquid refrigerant. The liquid shutoff valve 19 is a manually operated on-off valve. The gas shutoff valve 20 is also a manually operated on-off valve. The liquid shutoff valve 19 and the gas shutoff valve 20 are closed to block refrigerant flows in the refrigerant pipes 10L and 10G, and are opened to allow the refrigerant flows in the refrigerant pipes 10L and 10G.
The outdoor unit 2 further includes an outdoor fan 18, temperature sensors 28, 29, 30, and the like. The outdoor fan 18 includes a motor having an operating frequency adjustable by inverter control. The outdoor fan 18 is configured to take outdoor air into the outdoor unit 2, cause heat exchange with the taken air and the refrigerant flowing through the outdoor heat exchanger 14, and blow the air to outside of the outdoor unit 2.
The temperature sensors 28, 29, and 30 include refrigerant temperature sensors 28, 29, and 30 that detect the temperature of the refrigerant. The refrigerant temperature sensor 28 detects a temperature of a refrigerant (gas-liquid two-phase refrigerant) flowing through the outdoor heat exchanger 14. When the outdoor heat exchanger 14 is an evaporator, the temperature detected by the refrigerant temperature sensor 28 is an evaporation temperature of the refrigerant. When the outdoor heat exchanger 14 is a condenser, the temperature detected by the refrigerant temperature sensor 28 is a condensation temperature of the refrigerant. The refrigerant temperature sensor 29 detects the temperature of the refrigerant sucked into the compressor 12. The refrigerant temperature sensor 30 detects the temperature of the refrigerant discharged from the compressor 12.
The evaporation temperature and the condensation temperature of the refrigerant, a degree of superheating of the refrigerant, a degree of subcooling of the refrigerant, and the like in the outdoor heat exchanger 14 and the indoor heat exchanger 11 are obtained by using detection values of the refrigerant temperature sensors 27, 28, 29, and 30, and the operating frequency of the compressor 12, opening degrees of the first and second expansion valves 13 and 15, and the like are controlled so as to adjust the above values. Instead of the above control, pressure sensors may be provided on a suction side and a discharge side of the compressor 12, the evaporation temperature and the condensation temperature of the refrigerant in the outdoor heat exchanger 14 and the indoor heat exchanger 11, the degree of superheating and the degree of subcooling of the refrigerant, and the like may be obtained by using the values of the pressure sensors and the values of the refrigerant temperature sensors 29 and 30, and the operating frequency of the compressor 12, the opening degrees of the first and second expansion valves 13 and 15, and the like may be controlled so as to adjust the above values.
The outdoor unit 2 further includes the outdoor controller 33. The outdoor controller 33 is constituted by a microcomputer including a calculation unit such as a CPU and a storage such as a RAM or a ROM. The outdoor controller 33 achieves a predetermined function by the calculation unit executing a program stored in the storage. The outdoor controller 33 may include an integrated circuit such as an FPGA or an ASIC. The outdoor controller 33 is communicably connected to the indoor controller 22 via a transmission line.
The detection values of the various sensors 28 to 30 provided in the outdoor unit 2 are input to the outdoor controller 33. The outdoor controller 33 and the indoor controller 22 control operations of the compressor 12, the expansion valves 13 and 15, the outdoor fan 18, the indoor fan 21, and the like on the basis of the detection values of the various sensors 27 to 30 and the like.
When the air conditioner 1 thus configured executes the cooling operation, the four-way switching valve 17 is maintained in a state indicated by solid lines in
The outdoor controller 33 performs control to stop the cooling operation by temporarily stopping the compressor 12 when the indoor temperature drops below the target temperature, and to restart the cooling operation by driving the compressor 12 when the indoor temperature exceeds the target temperature again. It is therefore possible to suppress excessive cooling of the indoor space.
When the air conditioner 1 executes the heating operation, the four-way switching valve 17 is maintained in a state indicated by broken lines in
The outdoor controller 33 performs control to stop the heating operation by temporarily stopping the compressor 12 when the indoor temperature increases above the target temperature, and to restart the heating operation by driving the compressor 12 when the indoor temperature falls below the target temperature again. It is therefore possible to suppress excessive heating of the indoor space.
In
For example, when the difference ΔTrs is larger than the predetermined threshold α, the outdoor controller 33 sets the target value TeS so as to further decrease the evaporation temperature Te, and controls the compressor 12 so as to increase the operating frequency. On the other hand, when the difference ΔTrs is smaller than the predetermined threshold α, the outdoor controller 33 sets the target value TeS so as to further increase or maintain the evaporation temperature Te, and controls the compressor 12 so as to decrease or maintain the operating frequency. The threshold a can be set within a range of 0° C. to 1.0° C., for example, and is preferably set to 0.5° C.
On the other hand, when the difference ΔTrs between the indoor temperature and the target temperature reaches a threshold β which is lower than the threshold α, the outdoor controller 33 stops the compressor 12 to temporarily stop the cooling operation in order to suppress excessive cooling of the indoor space. Thereafter, when the difference ΔTrs increases to a predetermined value or more (for example, up to the threshold α), the outdoor controller 33 drives the compressor 12 again to restart the cooling operation.
The outdoor controller 33 updates the operating frequency of the compressor 12 every predetermined time. Specifically, the outdoor controller 33 controls the operating frequency of the compressor 12 at predetermined update intervals according to the difference ΔTrs between the indoor temperature and the target temperature. In the example shown in
As described above, the outdoor controller 33 stops the compressor 12 to temporarily stop the cooling operation when the difference ΔTrs reaches the predetermined threshold β, and drives the compressor 12 to restart the cooling operation when the difference ΔTrs increases to a predetermined temperature again. If a frequency (start/stop frequency) of switching between the stop and the drive of the compressor 12 increases due to this operation, a load on the compressor 12 increases, and there is a possibility that operation efficiency decreases.
In the air conditioner 1 according to the present embodiment, in order to reduce the start/stop frequency of the compressor 12 as described above, the outdoor controller 33 executes processing of shortening the update interval of the operating frequency of the compressor 12. This processing will be described in detail below.
As shown in
When the difference ΔTrs between the indoor temperature and the target temperature satisfies a predetermined condition, the outdoor controller 33 according to the present embodiment executes processing of shortening the update interval of the operating frequency of the compressor 12. Specifically, the predetermined condition is as follows.
The low load operation in the first condition means an operation in which a substitute value indicating an air conditioning load during the cooling operation or the heating operation satisfies a predetermined condition. For example, a magnitude of the air conditioning load of the air conditioner 1 can be indicated by the difference ΔTrs between the indoor temperature and the set temperature. The difference ΔTrs is a value obtained by subtracting the set temperature from the indoor temperature during the cooling operation, and is a value obtained by subtracting the indoor temperature from the set temperature during the heating operation. It can be said that the larger the difference ΔTrs, the larger the air conditioning load, and it is necessary to increase air conditioning capacity until the indoor temperature reaches the target temperature. On the other hand, it can be said that the smaller the difference ΔTrs, the smaller the air conditioning load, and the air conditioning capacity is not required so much for the indoor temperature to reach the target temperature. Therefore, in the present embodiment, it is set as the first condition that the difference ΔTrs indicating the air conditioning load is equal to or less than the predetermined threshold (first threshold) α.
The excessive performance operation in the second condition means an operation in which a substitute value indicating a level of the performance of the compressor 12 for the air conditioning load satisfies a predetermined condition during the cooling operation or the heating operation. For example, the level of the performance of the compressor 12 for the air conditioning load can be indicated by a change amount of the difference ΔTrs in unit time. As shown in
In the example shown in
In step S1 in
In step S2, the outdoor controller 33 acquires the indoor temperature which is the detection value of the temperature sensor 23. Next, in step S3, the outdoor controller 33 acquires the target indoor temperature set by the remote controller 24. In step S4, the outdoor controller 33 calculates the difference ΔTrs between the acquired indoor temperature and the target temperature.
In step S5, the outdoor controller 33 determines whether the difference ΔTrs is equal to or less than the predetermined threshold a as the first condition. The outdoor controller 33 advances the processing to step S6 if the determination in step S5 is positive (Yes), and returns the processing to step S1 if the determination is negative (No).
In step S6, the outdoor controller 33 calculates the change amount of the difference ΔTrs per unit time immediately before the condition in step S5 is satisfied. In other words, the outdoor controller 33 calculates the ratio (the slope A (=Δx/Δt) of the graph) between the predetermined time Δt and the change Δx of the difference ΔTrs at the time Δt. In step S7, the outdoor controller 33 determines whether the slope A is equal to or less than the predetermined threshold γ as the second condition. The outdoor controller 33 advances the processing to step S8 if the determination in step S7 is positive (Yes), and returns the processing to step S1 if the determination is negative (No).
In step S8, the outdoor controller 33 shortens the update interval of the operating frequency of the compressor 12. For example, when the update interval is set to 30 seconds in the standard operation, the update interval is set to a shorter time interval, for example, 15 seconds in the low load operation. For example, as shown in
After shifting to the low load operation, the outdoor controller 33 acquires the indoor temperature in step S9 in
In step S13, the outdoor controller 33 determines whether a predetermined time tc has elapsed since the first condition is released. This condition is a third condition for returning from the low load operation to the standard operation after the first condition is released. The outdoor controller 33 advances the processing to step S14 after the condition of step S13 is satisfied.
In step S14, the outdoor controller 33 performs processing of extending the update interval of the operating frequency of the compressor 12. Specifically, the outdoor controller 33 performs processing of returning the update interval (for example, 15 seconds) in the low load operation to the update interval (for example, 30 seconds) in the standard operation. In the example shown in
By extending the update interval as described above, frequent control of the operating frequency of the compressor 12 is suppressed, and a stable air conditioning operation can be performed.
Although the cooling operation has been described above, the update interval can be similarly changed for the heating operation. Specifically, the outdoor controller 33 calculates the difference ΔTrs (=target temperature−indoor temperature) between the indoor temperature and the target indoor temperature, obtains a target value of the condensation temperature in the indoor heat exchanger 11 in accordance with the difference ΔTrs, and controls the operating frequency of the compressor 12 at predetermined update intervals (for example, 30 seconds) such that the condensation temperature becomes the target value. When the difference ΔTrs reaches the threshold α as the first condition and the change amount of the difference ΔTrs in unit time is equal to or less than the predetermined threshold γ as the second condition, the outdoor controller 33 executes the low load operation in which the update interval of the operating frequency of the compressor 12 is shortened. When the difference ΔTrs exceeds the threshold a during the low load operation, and then the predetermined time tc elapses, the outdoor controller 33 executes the standard operation in which the update interval of the operating frequency of the compressor 12 is extended.
In the above embodiment, the update interval of the operating frequency of the compressor 12 is shortened by satisfying the second condition after the first condition is satisfied. However, the update interval of the operating frequency of the compressor 12 may be shortened by satisfying the first condition after the second condition is satisfied.
In the above embodiment, the outdoor controller 33 sets the target value of the evaporation temperature or the condensation temperature in the indoor heat exchanger 11 in accordance with the difference ΔTrs between the indoor temperature and the target temperature, and controls the operating frequency of the compressor 12 such that the evaporation temperature and the condensation temperature reach the target values. However, the operating frequency of the compressor 12 may be controlled such that the difference ΔTrs between the indoor temperature and the target temperature falls within a predetermined range including the predetermined threshold value α.
In the first embodiment, when the difference ΔTrs between the indoor temperature and the target temperature is equal to or less than the predetermined threshold α (the first condition is satisfied) and the change amount of the difference ΔTrs per unit time is equal to or less than the predetermined threshold γ (the second condition is satisfied), the update interval of the operating frequency of the compressor 12 is shortened. In the second embodiment, as shown in
Furthermore, in the first embodiment, when the difference ΔTrs exceeds the predetermined threshold α, the outdoor controller 33 performs the control to increase the operating frequency of the compressor 12. However, in the second embodiment, when the first condition and the second condition are satisfied, the outdoor controller performs the control to decrease or maintain the operating frequency of the compressor 12 even when the difference ΔTrs exceeds the threshold α. Therefore, when the first condition and the second condition are satisfied, the difference ΔTrs is adjusted near the predetermined threshold α and hardly falls below the threshold β, and thus, the temporary stop of the compressor 12 can be suppressed and the start/stop frequency can be suppressed.
In the above embodiment, the timing of switching between the update interval ta and the update interval tb may be a time point when the first condition and the second condition are satisfied, or may be a time point when the update interval ta ends after the first condition and the second condition are satisfied. In the former case, the time point when the first condition and the second condition are satisfied is a start point of the update interval tb, and the operating frequency of the compressor 12 is updated at this time point. In the latter case, the time point at which the update interval ta ends is the start point of the update interval tb, and the operating frequency of the compressor 12 is updated at this time point. The former case is more preferable because the operating frequency of the compressor 12 is updated quickly.
In the first embodiment, when the first condition that the difference ΔTrs is equal to or less than the predetermined threshold α is satisfied, the second condition may be that, instead of the change amount of the difference ΔTrs per unit time before the first condition is satisfied, the change amount of the difference ΔTrs per unit time after the first condition is satisfied is equal to or less than the predetermined threshold γ.
In the first embodiment, in order to return from the low load operation to the standard operation, the condition (third condition) is that the predetermined time tc elapses after the difference ΔTrs exceeds the predetermined threshold α, but the present disclosure is not limited this condition. For example, the condition (third condition) may be that the difference ΔTrs exceeds another threshold (for example, an upper limit of a dead zone including the threshold α) higher than the predetermined threshold α. Several update intervals ta in the standard operation may be set in accordance with the air conditioning load.
The difference ΔTrs is a value obtained by subtracting the target temperature from the indoor temperature during the cooling operation or a value obtained by subtracting the indoor temperature from the target temperature during the heating operation, but may be a value obtained by slightly increasing or decreasing the value by a corrected value.
In the technique described in Patent Literature 1, control is performed in which an operating frequency of the compressor is increased, maintained, or decreased in accordance with a temperature difference between the indoor temperature and the target temperature and a gradient of the temperature difference (a change amount of the temperature difference per unit time) to bring the indoor temperature close to the target temperature. For example, under a situation where an air conditioning load is low and the temperature difference is small, control is performed such that a descending gradient of the temperature difference becomes gentle by lowering the operating frequency of the compressor. When the temperature difference between the indoor temperature and the target temperature falls below a predetermined threshold, the compressor is temporarily stopped to stop air conditioning.
However, in the technique described in Patent Literature 1, since the operating frequency of the compressor is controlled at regular time intervals (for example, every five minutes), when the descending gradient of the temperature difference is large in a state where the air conditioning load is low, the temperature difference falls below the threshold for temporarily stopping the compressor by the next timing of controlling the operating frequency of the compressor, and there is a possibility that a frequency (hereinafter, also referred to as a “start/stop frequency”) at which the compressor is the temporarily stopped and operated again repeatedly becomes high. When the start/stop frequency of the compressor is high, a load on the compressor increases.
An object of the present disclosure is to suppress a start/stop frequency of a compressor.
(1) The air conditioner 1 according to the above embodiment includes the compressor 12 and the controller 33 that controls the operating frequency of the compressor 12 at a predetermined update interval in accordance with the air conditioning load in the indoor space. The controller 33 shortens the update interval when the first condition indicating that the air conditioning load is low and the second condition indicating that the performance of the compressor 12 to the air conditioning load is high are satisfied. Therefore, when a condition that the air conditioning load is low and a performance of the compressor 12 is high for the air conditioning load is satisfied, an interval (control interval) for updating the operating frequency of the compressor 12 is shortened. Therefore, the operating frequency of the compressor 12 can be controlled before the compressor 12 is temporarily stopped. As a result, it is possible to suppress frequent occurrence of temporary stop and restart of the operation of the compressor 12.
(2) In the first embodiment, the first condition includes that a difference ΔTrs between an indoor temperature and a target indoor temperature is equal to or less than a first threshold α. In this manner, since the difference ΔTrs between the indoor temperature and the target indoor temperature is equal to or less than the first threshold α, it is possible to determine that the load is low.
(3) In the first embodiment, the second condition includes that a change amount per unit time of the difference ΔTrs between the indoor temperature and the target indoor temperature is equal to or less than a second threshold γ (where γ<0). In this manner, the change amount per unit time of the difference ΔTrs between the indoor temperature and the target indoor temperature indicates a level of performance of the compressor 12 for the air conditioning load, and it can be said that the performance of the compressor 12 is higher for the air conditioning load as the change amount increases in a negative direction when the load is low. Therefore, in the above configuration, it is possible to determine that the performance of the compressor 12 is high for the air conditioning load.
(4) In the second embodiment, the second condition includes that the change amount per unit time of the difference ΔTrs between the indoor temperature and the target indoor temperature is equal to or less than the second threshold γ (where γ<0), and the first condition includes that, after the second condition is satisfied, the difference ΔTrs is estimated to be less than or equal to the first threshold α within a predetermined time td on the basis of the change amount. In this configuration, after the second condition is satisfied, a future progress of the difference ΔTrs between the indoor temperature and the target temperature is estimated by using the change amount of the difference ΔTrs. Then, the update interval of the operating frequency of the compressor 12 can be shortened early, and the difference ΔTrs can be prevented from reaching the threshold β for temporarily stopping the compressor 12.
(5) In the above embodiment, the controller 33 maintains a state in which the update interval is shortened until the first condition is released after the first condition and the second condition are satisfied. It is therefore possible to prevent control from being unstable due to frequent switching between shortening and extension of the update interval of the operating frequency of the compressor 12.
(6) In the above embodiment, the controller 33 extends the update interval when a predetermined third condition set in advance is further satisfied after the first condition is released. Therefore, the state in which the update interval is shortened can be maintained until the third condition is satisfied after the first condition is released, and it is possible to prevent control from being unstable due to frequent switching between shortening and extension of the update interval of the operating frequency of the compressor 12.
(7) In the above embodiment, the third condition includes that the predetermined time tc elapses after the first condition is released. Alternatively, the third condition includes that the difference ΔTrs exceeds a third threshold higher than the first threshold α. In either case, the update interval is extended after a certain time elapses after the first condition is released, and it is possible to suppress frequent switching between shortening and extension of the update interval of the operating frequency of the compressor 12.
The present disclosure should not be limited to the above exemplification, but is intended to include any changes recited in the claims within meanings and a scope equivalent to those of the claims.
Number | Date | Country | Kind |
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2021-186435 | Nov 2021 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2022/038674 | Oct 2022 | WO |
Child | 18644442 | US |