Patent Application
20110167859
The present invention relates to an air conditioner equipped with a cleaning apparatus cleaning dust that is stuck and accumulated on a component of an indoor unit by air taken inside.
A conventional air conditioner is disclosed in Patent Document 1. In this air conditioner, a dust collecting filter is provided at an opening portion that is open in any part of an area expanding from a front surface to a top surface of the indoor unit, and a cleaning apparatus is provided that cleans dust collected by the filter. The cleaning apparatus is equipped with a fan unit that is disposed at a side portion of the indoor unit, and to the fan unit, a suction duct and an air exhaust duct are connected. The suction duct is so disposed as to extend at a front portion of the indoor unit in a traverse direction thereof, and has a nozzle so mounted thereon as to be movable on a surface of the filter.
The housing 21 is formed with a circular air inflow port 21a open coaxially with the fan 22, for which a cover 25d covering the air inflow port 21a is mounted. With this, an air intake passage 25 is formed that guides a stream of sucked air to the air inflow port 21a. The blades 23 are arranged outside relative to the air inflow port 21a, and guide the stream of air flowing through the air inflow port 21a in an axial direction of the fan 22, toward an outer circumferential side, in the radius direction, of the fan 22. On a circumferential surface of the housing 21, an air outflow port (unillustrated) is made open and connected to the air exhaust duct.
When the cleaning apparatus is driven, the fan motor 24 is driven thereby to rotate the fan 22, and a stream of sucked air is produced accordingly inside the suction passage 25. Dust stuck on the filter is sucked through the nozzle, made to pass through the suction passage 25 as indicated by arrowed line A1, and then enters the housing 21 through the air inflow port 21a. The stream of air blown inside the housing 21 is then guided in the outer circumferential directions as indicated by arrowed lines A2 and A3, and passes through the air exhaust duct via the air outflow port so as to be expelled together with exhausted air. Thus, the filter is automatically cleaned, with the result that user-friendliness of the air conditioner is increased.
With the conventional air conditioner described above, however, the blades 23 are formed such that side edges 23a thereof, on an upper stream side, of the stream of air flowing inside the housing 21 extend in the axial direction of the fan 22. Thus, the stream of air flowing inside the housing 21 and guided in the outer circumferential directions as indicated by arrowed lines A2 and A3, and the side edges 23a of the blades 23 form a relationship substantially orthogonal to each other to collide with each other. Thus, dust included in the stream of air is pressed against the side edges 23a of the blades 23, and is likely to be caught by the side edges 23a of the blades 23. Owing to this, dust tends to be accumulated on the side edges 23a of the blades 23 and root portions of the blades 23.
According to Patent Document 1, a rib is provided for scraping off dust accumulated on the inner circumferential side of the blades 23. However, provision of such a rib necessitates precisely maintaining an interval between the blades 23 and the rib, and accordingly, increases difficulty in manufacture. Moreover, a gap is formed between the rib and the bottom plate 22a, preventing the dust accumulated on the root portions of the blades 23 from falling off. Accordingly, an interval in the vicinity of the root portions of the blades 23 is narrowed owing to the presence of dust, and the dust accumulated there fills the spaces between the blades 23 as it gradually grows, with the result that suction power is inconveniently decreased.
To increase usability, it is desirable that dust removed by the cleaning apparatus be not expelled in any region midway along a passage inside the cleaning apparatus, and that such dust be simply expelled through the air outflow port via the fan 22. This makes accumulation of dust at the side edges 23a and on the root portions of the blades 23 a more significant problem to be overcome.
Accordingly, the present invention has an object to provide an air conditioner with which the amount of dust accumulated inside a cleaning apparatus is easily reduced.
To achieve the above-described object, according to the present invention, in an air conditioner equipped with a cleaning apparatus with which dust contained in air taken inside an indoor unit and accumulated on a component of the indoor unit is sucked and removed from the component, the cleaning apparatus includes: a fan formed with a plurality of blades, and rotating; a housing accommodating the fan, and formed with an air inflow port thereof and an air outflow port thereof; and a suction passage formed with a suction port thereof facing the component, and connected to the air inflow port, wherein a stream of air is made to flow inside the housing along a rotation plane of the plurality of blades through the air inflow port, and the plurality of blades are formed such that side edges thereof, on an upper stream side, of the stream of air flowing through the air inflow port extend in a radius direction of the fan.
With this configuration, a stream of air is generated inside the suction passage as the fan is rotated, whereby dust stuck on the component of the indoor unit is made to flow through the suction passage via the suction port. The stream of air flowing through the suction passage then enters the housing through the air inflow port along the rotation plane of the fan. The stream of air thus flowing inside the housing comes into contact with the side edges, extending in the radius direction, of the blades, and is guided thereby toward the outer circumferential side of the fan. The stream of air so guided to the outer circumferential side is exhausted together with the dust through the air outflow port.
Moreover, according to the present invention, in the air conditioner configured as described above, the fan is formed with a centrifugal fan. With this configuration, the stream of air flowing through the suction passage is made to flow through the air inflow port, which is open in the axial direction of the fan, along the rotation plane of the fan, and is then exhausted in the radius direction of the fan.
Moreover, according to the present invention, in the air conditioner configured as described above, the side edges of the blades are substantially parallel to the rotation plane of the fan, or descend from the inner circumferential side thereof to the outer circumferential side thereof with an increased distance from the air inflow port as observed in the axial direction of the fan.
Moreover, according to the present invention, in the air conditioner configured as described above, the fan is formed with a boss around a rotation axis of the fan and in the vicinity of the air inflow port, and the plurality of blades are so formed as to extend from a circumferential surface of the boss to an outer edge of the air inflow port. With this configuration, the stream of air flowing through the air inflow port along the rotation plane of the fan is made to pass through spaces between the side edges, facing the air inflow port, of the blades disposed on the circumferential surface of the boss, and is then guided to pressed surfaces of the blades.
Moreover, according to the present invention, in the air conditioner configured as described above, the housing is provided with a disk on an axial line of the fan to thereby form the air inflow port in a ring-like shape, and the plurality of blades are so formed as to extend from an inner edge of the air inflow port to an outer edge of the air inflow port. With this configuration, the stream of air flowing through the ring-like-shaped air inflow port along the rotation plane of the fan is made to pass through spaces between the side edges, facing the air inflow port, of the blades, and is then guided to pressed surfaces of the blades.
Moreover, according to the present invention, in the air conditioner configured as described above, the plurality of blades are interconnected to one another, at side surfaces thereof on a side opposite to a side where the air inflow port is present, by an annular ring. With this configuration, the plurality of blades are reinforced by the ring with no space therebetween blocked on a bottom-surface side of the housing opposite to the air inflow port.
Moreover, according to the present invention, in the air conditioner configured as described above, the component includes a filter that collects airborne dust taken inside the indoor unit. With this configuration, it is possible to automate cleaning of the filter.
With the present invention, the stream of air is made to flow inside the housing through the air inflow port along the rotation plane of the blades, and the blades are formed such that the side edges thereof, on the upper stream side, of the stream of air flowing through the air inflow port extend in the radius direction of the fan. Accordingly, a direction in which the stream of air advances and the side edges, on the upper stream side, of the blades intersect with each other at a small angle. As a result, a pressing force produced when the dust and the side edges of the blades collide with each other is reduced, thereby making it possible to reduce the amount of dust stuck on the blades. Moreover, the dust caught by the side edges of the blades are pushed toward the outer circumferential side by the stream of air and centrifugal force, thereby making it possible to further reduce the amount of dust stuck on the blades. Thus, it is possible to easily reduce the amount of dust accumulated at the side edges of the blades and between the blades inside the cleaning apparatus.
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawings, for convenience of explanation, the same parts as in the conventional example shown in
In front of and above the heat exchanger 3, a filter rail 2a is provided on which a filter 2 (see
The duct 25c (see
The housing 21 is formed integrally with a communication port 25e for communication between the front surface portion 25a (see
The fan 22 is driven to rotate by a fan motor 24 (see
The boss 22b is so disposed as to support a motor shaft 24a (see
In the air conditioner configured as described above, from room air taken inside the indoor unit 1 through the opening portions of the exterior panel, dust included therein is collected by the filter 2. The air from which dust has been removed then passes through the heat exchanger 3, where heat is rejected from the air, and resulting air is sent out to the room through the blowout port 5. In this way, conditioning of room air is performed.
When an instruction is issued to drive the cleaning apparatus 10, the filter driving motor 4, the brush motor 26, and the fan motor 24 are driven accordingly. By driving the filter driving motor 4, the filter 2 is moved in the up and down directions on the filter rail 2a. By driving the brush motor 26, the rotary brush 27 is rotated, and thereby dust collected by the filter 2 moving up and down is beat out. By driving the fan motor 24, the fan 22 is rotated, and thereby a sucked air stream is produced inside the suction passage 25.
Thus, dust stuck on the filter 2 is taken in together with the air stream through the suction port of the duct 25c, and is made to pass through the front surface portion 25a of the suction passage 25 as indicated by arrowed line B1 (see
The blades 23 are formed such that the side edges 23b thereof, on the upper stream side, of the air stream flowing through the air inflow port 21a as indicated by arrowed line B3 are arranged in parallel to the rotation plane and extend in the radius direction of the fan 22. This permits the air stream flowing inside the housing 21 to come into contact with the blades 23 at a small intersecting angle. Thus, it is possible to reduce a pressing force produced when the dust included in the air stream and the side edges 23b of the blades 23 collide with each other, and hence to reduce the amount of dust stuck on the blades 23.
Moreover, dust caught by the side edges 23b of the blades 23 is pushed toward the outer circumferential side of the blades 23 with the air stream advancing in the radius direction of the fan 22. In addition, the dust caught by the side edges 23b is pushed toward the outer circumferential side of the blades 23 with a centrifugal force of the blades 23. Thus, it is possible to further reduce the amount of dust stuck on the blades 23.
The air stream flowing inside the housing 21 is thus guided in an outer circumferential direction of the fan 22, and is then made to pass through the air exhaust passage 28 via the air outflow port 21c so as to be exhausted to outdoor together with the dust. Thus, cleaning of the filter 2 is automated.
According to this embodiment, the air stream flows inside the housing 21 along the rotation plane of the fan 22 through the air inflow port 21a, and the blades 23 are formed such that the side edges 23b thereof, on the upper stream side, of the air stream flowing through the air inflow port 21a extend in the radius direction of the fan 22; this makes the intersecting angle formed by the advancing direction of the air stream and the side edges 23b of the blades 23 small. Thus, it is possible to reduce a pressing force produced when the dust and the side edges 23b of the blades 23 collide with each other, and hence to reduce the amount of dust stuck on the blades 23. In addition, the dust caught by the side edges 23b of the blades 23 is pushed toward the outer circumferential side of the blades 23 thanks to the air stream and centrifugal force, thereby making it possible to further reduce the amount of dust stuck on the blades 23. Thus, it is possible to easily reduce the amount of dust accumulated at the side edges 23b of the blades 23 and between the blades 23 inside the cleaning apparatus 10.
Moreover, the fan 2 is formed with a turbo fan. This makes it possible to easily make the air stream inside the housing 21 flow in the outer circumferential direction along which the air outflow port 21c is formed. Accordingly, it is possible to easily reduce the amount of dust accumulated. Here, the fan 2 is not limited to a turbo fan; the same effect can be offered by a centrifugal fan such as a radial fan. However, forming of the fan 2 using a turbo fan, owing to its high static pressure, leads to a reduced number of blades 23. This makes it possible to further reduce the amount of dust accumulated between the blades 23. Moreover, with the turbo fan, a speed of rotation is increased compared with a sirocco fan for blowing out the same amount of wind. Thus, it is possible to increase the centrifugal force, and hence to reduce the amount of dust stuck on the blades 23.
Moreover, the fan 22 is provided with the boss 22b around its rotation center in the vicinity of the air inflow port 21a, and the blades 23 are so formed as to extend from the circumferential surface of the boss 22b outward relative to the outer edge of the air inflow port 21a; accordingly, the blades 23 are formed such that the side edges 23b thereof substantially parallel to the rotation plane of the fan 22 are arranged on the upper stream side of the air stream flowing through the air inflow port 21a. Thus, it is possible to easily make the intersecting angle formed by the air stream and side edges (side edges 23b), on the upper stream side, of the blades 23 small. Here, the blades 23 have simply to extend at least to the outer edge of the air inflow port 21a.
Moreover, the blades 23 on the bottom-plate 21b side opposite to a side on which the air inflow port 21a is present are interconnected to one another by the annular ring 22c so as to be reinforced. The blades 23 may be reinforced with the blades 23 on the bottom-plate 21b side interconnected to one another by a supporting member such as a plate-shaped disk. However, use of a plate-shaped supporting member leads to an interior of the housing 21 separated into an air-inflow-port 21a side and a bottom-plate 21b side. Accordingly, when the fan motor 24 having much play in an axial direction of the motor shaft 24a is used, a difference between a static pressure on the air-inflow-port 21a side and a static pressure on the bottom-plate 21b side is produced, causing the fan 22 to be pushed toward the air-inflow-port 21a side. As a result, the side edges 23b, on the upper stream side, of the blades 23 may rub against the housing 21.
Thus, with the blades 23 on the bottom-plate 21b side interconnected to one another by the ring 22c, it is possible to form, on a side opposite to the air inflow port 21a, an opening portion having a large open area, with no gap between the blades blocked. This makes it possible to prevent the blades 23 and the housing 21 from being displaced in a sliding manner. In addition, this makes dust accumulated between the blades 23 easily drop off through the opening portion, and thereby avoides blocking the gaps between the blades 23 with dust.
The configuration of this embodiment is summarized as noted below:
(1) The air stream passing through the air inflow port 21a flows along the rotation plane of the fan 22, and its inflow direction and the rotation axis of the fan 22 are substantially perpendicular to each other.
(2) The side edges 23b, on the upper stream side, of the blades 23 and the rotation axis of the fan 22 are substantially perpendicular to each other as seen from the side.
(3) The inflow direction in which the air stream flows through the air inflow port 21a and the side edges 23b of the blades 23 are substantially parallel to each other as seen from the side.
(4) The blades 23 are so disposed as to be perpendicular to the rotation plane of the fan 22, and the end portions on the upper stream side are not inclined forward in the rotation direction of the fan 22.
Next, an air conditioner according to a second embodiment will be described.
The blades 23 of the fan 22 are so formed as to extend from the circumferential surface of the boss 22b outward relative to the outer edge of the air inflow port 21a, and each have a pressed surface 23c formed into a curved surface perpendicular to the rotation plane of the fan 22. The blades 23 have simply to be formed up to the outer edge of the air inflow port 21a, and may be formed with planar surfaces. Moreover, the blades 23 are formed such that the side edges 23b thereof on the air-inflow-port 21a side are arranged on the upper stream side of the air stream flowing through the air inflow port 21a, and that the side edges 23b descend from the inner circumferential side thereof to the outer circumferential side thereof with an increased distance from the air inflow port 21a as observed in the axial direction of the fan 22.
With respect to the air stream flowing through the air inflow port 21a as indicated by arrowed line B3, the side edges 23b, on the upper stream side, of the blades 23 are so formed as to descend in the radius direction of the fan 22 toward the circumferential side thereof with an increased distance from the rotation plane of the fan 22. Accordingly, the air stream flowing inside the housing 21 comes into contact with the blades 23 at a further smaller intersecting angle as compared with the first embodiment. Thus, it is possible to further reduce the amount of dust accumulated on the blades 23.
The side edges 23b of the blades 23 may be so formed as to ascend from the inner circumferential side thereof to the outer circumferential side thereof as observed in the axial direction, with a decreased distance from the air inflow port 21a. Thus, the side edges 23b are so made to extend in the radius direction, with the result that an angle formed by intersecting with the air stream is large compared with those in the first and second embodiments but small compared with the conventional art, thereby making it possible to reduce the amount of dust accumulated.
The configuration of this embodiment is summarized as noted below:
(1) The air stream flowing through the air inflow port 21a passes along the rotation plane of the fan 22, and its inflow direction and the rotational axis are substantially perpendicular to each other.
(2) The side edges 23b, on the upper stream side, of the blades 23 are made in a descending manner with respect to the rotation axis so that part, on the outer circumferential side, of the side edges 23b are away from the air inflow port 21a as observed in the axial direction from the side.
(3) The air stream flowing through the air inflow port 21a is made to pass along the side edges 23b of the blades 23.
(4) The blades 23 are provided perpendicularly to the rotation plane, and the end portions, on the upper stream side, of the blades 23 are not inclined forward in the rotation direction of the fan 22.
Next, an air conditioner according to a third embodiment will be described.
In the fan unit 20 of this embodiment, the housing 21 is provided with a disk 21d coaxially with the fan 22 to thereby form the air inflow port 21a in a ring-like shape. Moreover, the fan 22 is formed with a centrifugal fan, in which the blades 23 are provided perpendicularly to the rotation plane on the bottom plate 22a. The side edges 23a, on the inner circumferential side, of the blades 23 are arranged inward relative to an inner edge of the air inflow port 21a, so that the side edges 23a do not come into contact with the air stream from the air inflow port 21a.
Of the blades 23, the side edges 23b facing the air inflow port 21a are so formed as to extend in the radius direction substantially parallel to the rotation plane of the fan 22. Thus, the side edges 23b are so formed as to extend from the inner edge of the air inflow port 21a to the outer edge of the air inflow port 21a. As a result, the side edges 23b of the blades 23 are arranged on the upper stream side of the air stream flowing through the air inflow port 21a.
According to this embodiment, as in the first embodiment, a direction in which the air stream advances and the side edges 23b, on the upper stream side, of the blades 23 intersect with each other at a small angle. Thus, it is possible to easily reduce the amount of dust accumulated at the side edges 23b of the blades 23 and between the blades 23 inside the cleaning apparatus 10. Here, the side edges 23b of the blades 23 may be made in a descending manner as in the second embodiment.
The configuration of this embodiment is summarized as noted below:
(1) The air stream flowing through the air inflow port 21a passes along the rotation plane of the fan 22, and its inflow direction and the rotation axis of the fan 22 are substantially perpendicular to each other.
(2) The side edges 23b, on the upper stream side, of the blades 23 and the rotation axis of the fan 22 are substantially perpendicular to each other as seen from the side.
(3) The inflow direction in which the air stream flows through the air inflow port 21a and the side edges 23b of the blades 23 are substantially parallel to each other as seen from the side.
(4) The blades 23 are provided perpendicularly to the rotation plane of the fan 22, and end portions, on the upper stream side, of the blades 23 are not inclined forward in the rotation direction of the fan 22.
Next, an air conditioner according to a fourth embodiment will be described.
The blades 23 of the fan 22 are so formed as to extend outward from the circumferential surface of the boss 22b, and are formed into a curved surface inclined relative to the rotation plane of the fan 22. The blades 23 are inclined, on an air-inflow-port 21a side thereof, backward in the rotation direction R of the fan 22 and, on a bottom-plate 21b side thereof, forward in the rotation direction R of the fan 22. Accordingly, as shown in
Thus, according to this embodiment, it is possible to offer the same effect as in the first embodiment, and to reduce a pressing force produced, owing to the rotation of the fan 22, when dust and the side edges 23b of the blades 23 collide with each other. Thus, it is possible to further reduce the amount of dust stuck on the blades 23.
The shape of the blades of this embodiment is not limited to that shown in
The configuration of this embodiment is summarized as noted below:
(1) The air stream flowing through the air inflow port 21a passes along the rotation plane of the fan 22, and its inflow direction and the rotation axis of the fan 22 are substantially perpendicular to each other.
(2) The side edges 23b, on the upper stream side, of the blades 23 and the rotation axis of the fan 22 are substantially perpendicular to each other.
(3) The inflow direction in which the air stream flows through the air inflow port 21a and the side edges 23b of the blades 23 are substantially parallel to each other as seen from the side.
(4) The end portions, on the upper stream side, of the blades 23 are inclined backward in the rotation direction.
Although the first to fourth embodiments deal with arrangements in which a place to which dust is expelled is outdoor, it is not specifically limited to this. For example, in a case where the indoor unit 1 is placed inside a room having no wall facing the outdoor, it may be difficult to lead the air exhaust passage 28 to outside of the room. Accordingly, dust may be expelled in a dust box disposed inside the room via the air outflow port 21c. This makes it possible to reduce the trouble of cleaning the filter 2 regularly. From the viewpoint of satisfactory aesthetic appearance and installation space, it is more desirable that the dust box be disposed inside the indoor unit 1.
Moreover, although the cleaning apparatus 10 is aimed at removing dust collected by the filter 2 and accumulated thereon, it is not specifically limited to this. The cleaning apparatus 10 may clean the exterior panel, the heat exchanger 3, a blower fan sending out conditioned air, and components, such as a louver, composing the air passages through which conditioned air passes. Dust stuck on the filter 2 and the exterior panel adsorbs a lot of oil present inside a room, dust stuck on the heat exchanger 3, the blower fan, the louver and the like contains a lot of moisture produced by condensation in particular during air cooling. Either type of dust tends to be stuck on the blades 23 of the fan 22 inside the cleaning apparatus 10. In either case, with the cleaning apparatus 10 as in any one of the embodiments described above, it is possible to reduce the amount of dust stuck on the blades 23.
Moreover, examples of the fan 22 may include not only a centrifugal fan, but also an axial-flow fan or a diagonal fan. In either case, as described above, the side edges, on the upper stream side, of the blades 23 with which the air stream flowing through the air inflow port 21a makes contact are so formed as to extend in the radius direction, thereby making it possible to reduce the amount of dust accumulated.
As will be described below, regardless of a direction in which the air stream flows through the air inflow port 21a, it is possible to reduce the amount of dust accumulated depending on an arrangement of the blades 23.
In
As indicated by the comparative examples, when the angle θ is sharp, the ram pressure received by the side edge 23e and the centrifugal force are positive pressures (forces acting in a direction in which dust is pressed against the side edge 23e); accordingly, dust tends to be accumulated on the side edge 23e. In contrast, by making the angle θ equal to or more than 90° (
When the velocity of the air stream is taken into account, so long as the fan 22 is formed with a centrifugal fan, it is advantageous that the air stream flows through the air inflow port 21a at an angle as close to the right angle as possible with respect to the rotation axis of the fan 22. In other words, it is preferable that the inflow direction form an angle as small as possible with respect to the rotation plane of the blades 23. For that, it is necessary to reduce height of an air stream flowing through the duct (side surface portion 25d) in the axial direction of the fan 22. Moreover, in a case where the fan 22 is formed with a diagonal fan or an axial-flow fan, it is possible to eliminate a restriction like that.
Any one of the embodiments described herein is applicable to an air conditioner equipped with a cleaning apparatus cleaning a filter thereof.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-281421 | Oct 2008 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2009/063847 | 8/5/2009 | WO | 00 | 3/10/2011 |
