Embodiments described herein relate generally to an air conditioner.
For air conditioner with two outdoor heat exchangers, there is a known technique of a defrosting control in a heating operation in which the two outdoor heat exchangers are defrosted at the same time.
In the aforementioned technique, when an outside air temperature is very low, a part of an outdoor unit where is relatively easy to be cold, for example, drain water residue in the lower part of the outdoor unit may be frozen. In such a case, if the heating drive is continued for a long time, the freezing of drain water progresses, and the freezing is nor solved even after a defrosting drive. Furthermore, the residual ice may prevent discharge of drain water newly produced, and a drain water residue amount in a frost receiver (bottom plate) increases, and accordingly, more drain water tends to freeze, which is a vicious cycle.
In general, according to one embodiment, an air conditioner includes an indoor unit, an outdoor unit, and a controller. The air conditioner is conditioned a temperature of a space where the indoor unit is disposed. The indoor unit and the outdoor unit are connected by a pipe. The controller is configured to control the indoor unit and the outdoor unit. The outdoor unit includes a first outdoor heat exchanger configured to exchange heat of a temperature of a medium flowing from the pipe with an outside air, and a second outdoor heat exchanger configured to exchange heat of the temperature of the medium flowing from the pipe with the outside air, the second outdoor heat exchanger disposed below the first outdoor heat exchanger. The controller includes a first defrost means and a second defrost means. The first defrost means is configured to defrost the first outdoor heat exchanger and the second outdoor heat exchanger at the same time. The second defrost means is configured to start defrosting of the second outdoor heat exchanger in advance, and to perform defrosting of the first outdoor heat exchanger after the start of defrosting of the second outdoor heat exchanger.
(First Embodiment)
As in
The outdoor heat exchangers 11 and 12 are, for example, fin tube type outdoor heat exchangers. Furthermore, an outdoor fan 16 is disposed to be opposed to the outdoor heat exchanger 11. For example, the outdoor fan 16 is an axial flow fan. The compressor 13 can change drive frequency by a publically-known inverter control. A suction cup 17, which is a relatively small gas/liquid separator, is provided with an intake port 13a of the compressor 13.
Publically-known structures are used for the four-way valve 14 and the accumulator 15.
The outdoor unit 10 and the indoor units 21, 22, and 23 are connected through the pipes 31, 32, 33, and 34. Specifically, one end of each of the outdoor heat exchangers 11 and 12 are connected to the pipe 31, one end of each of the indoor units 21, 22, and 23 is connected to the pipe 32, and the pipes 31 and 32 are connected together through a valve V11. Furthermore, the other end of each of the outdoor heat exchangers 11 and 12 is connected to the pipe 33, the other end of each of the indoor units 21, 22, and 23 is connected to the pipe 34, and the pipes 33 and 34 are connected together through a valve 12. A refrigerant as a medium flows through the pipes 31, 32, 33, and 34. Note that, the compressor 13, four-way valve 14, accumulator 15, and suction cup 17 are provided with the passage of the pipe 33.
The air conditioner 1 with the aforementioned structure can perform heating or cooling to adjust a temperature of a space where the indoor units 21, 22, and 23 are arranged to a target temperature.
Furthermore, in the outdoor unit 10, an expansion valve V1 is disposed between the outdoor heat exchanger 11 and the pipe 31, and an expansion valve V2 is disposed between the outdoor heat exchanger 12 and the pipe 31. The expansion valves V1 and V2 adjust a flow rate of the refrigerant (medium) flowing from the outdoor heat exchangers 11 and 12 to the pipes. An opening degree of each of the expansion valves V1 and V2 is determined based on commands from the controller 100. That is, the controller 100 is configured to adjust the expansion valves V1 and V2.
Furthermore, a temperature sensor T1 is provided with the outdoor heat exchanger 11 for detecting a temperature of the outdoor heat exchanger 11. Furthermore, a temperature sensor T2 is provided with the outdoor heat exchanger 12 for detecting a temperature of the outdoor heat exchanger 12. The temperature sensors T1 and T2 are disposed between the outdoor heat exchanges 11 and 12 and the expansion valves V1 and V2, respectively, in the passage of the refrigerant flowing from the outdoor heat exchangers 11 and 12 to the pipe 31. The temperatures detected are transmitted to the controller 100.
The controller 100 includes a calculation circuit, a memory, and the like, which are not shown. The memory stores a control program, and various data.
The controller 100 executes the control program stored in the memory to perform a defrosting drive of the outdoor heat exchangers 11 and 12 in the heating drive. In the present embodiment, at a time when switching the four-way valve 14, first defrost means and second defrost means are executed as the defrosting drive in the heating drive.
The first defrost means is a means used for defrosting the outdoor heat exchangers 11 and 12 at the same time. The second defrost means is a means used for defrosting the outdoor heat exchanger 12 in advance, and defrosting the outdoor heat exchanger 11 after the start of defrosting of the outdoor heat exchanger 12.
Specifically, the second defrost means is started once in a few operations of the first defrost means which defrosts the outdoor heat exchangers 11 and 12 when the four-way valve 14 is switched according to the defrost control in the heating drive of the air conditioner 1, and the second defrost means narrows the opening degree of the expansion valve V1 between 0 and 50% of the fully opening degree, and sets the opening degree of the expansion valve V2 between 50 and 100% of the fully opening degree in order to end the defrosting of the outdoor heat exchanger 12, and then, while maintaining the opening degree of the expansion valve V2, sets the opening degree of the expansion valve V1 between 50 and 100% of the fully opening degree in order to perform defrosting of the outdoor heat exchanger 11. Thus, drain water of the outdoor heat exchanger 11 can be heated by the outdoor heat exchanger 12 after the defrosting, and thereby, an icicle growth can be suppressed.
As in
In contrast, in a defrosting drive D2 (second defrost means), when the defrosting is started, only the expansion valve V2 is fully opened (and 0 to 20% in the expansion valve V1), and through the defrosting drive, the temperature of the temperature sensor T2 is increased. If the outdoor heat exchanger 12 satisfies the defrosting end threshold for a predetermined period and the defrosting of the outdoor heat exchanger 12 ends, the expansion valve V1 is fully opened, and the defrosting of the outdoor heat exchanger 11 is started, through the defrosting drive, the temperature of the temperature sensor T1 is increased. If the outdoor heat exchanger 11 satisfies the defrosting end threshold for a predetermined period and the defrosting of the outdoor heat exchanger 11 is finished, after all the defrosting is finished, the expansion valves V1 and V2 are closed to the predetermined minimal opening degree. The temperature of drain water is, as shown in the lower side of
The air conditioner 1 structured as above can start defrosting of the outdoor heat exchanger 12 in advance and then perform defrosting of the outdoor heat exchanger 11 after the start of defrosting of the outdoor heat exchanger 12. Thus, the air conditioner 1 can heat the drain water of the outdoor heat exchanger 11 with the outdoor heat exchanger 12 after the defrosting such that growth of ice (icicle) is suppressed.
Furthermore, the air conditioner 1 adjusts the opening degrees of the expansion valves V1 and V2 in order to shift times to start the defrosting of the outdoor heat exchangers 11 and 12. Thus, the air conditioner 1 can suppress the growth of icicle cost effectively for not using additional actuator or circuit.
Furthermore, the air conditioner 1 may include an outside air temperature sensor configured to detect an outside air temperature in order to switch between the first defrost means and the second defrost means according to the temperature detected by the outside air temperature sensor. For example, if the outside air temperature is a temperature by which ice (icicle) does not grow, the controller 100 can use only the first defrost means for defrosting the outdoor heat exchangers 11 and 12 at the same time in order to shorten the defrosting time in the air conditioner 1.
(Second Embodiment)
In the aforementioned second defrost means, the outdoor heat exchanger 12 in the lower row is first defrosted such that draining is performable while a condensation temperature and an outdoor heat exchanger temperature in the defrosting drive are high, and furthermore, the outdoor heat exchanger 11 in the upper row is then defrosted while the temperature of the outdoor heat exchanger 12 in the lower row is increased, and thus, the drain temperature is increased such that the icicle growth can be suppressed. However, when the expansion valve V1 in the outdoor heat exchanger 11 before the defrosting, or the expansion valve V2 of the outdoor heat exchanger 12 is closed, the refrigerant resides in the outdoor heat exchanger 11 and 12, density inside the pipe 33 may be lowered, and low circulation of refrigerant may possibly occur. In the second embodiment, the air conditioner 1 which can avoid such a case will be explained. Note that, the same elements as in the first embodiment will be referred to by the same reference numbers, and the detailed explanation thereof will be omitted.
A difference from the air conditioner 1 of the aforementioned first embodiment is an outside air temperature sensor T3 configured to detect a temperature of an outside air. The temperature of the outside air temperature sensor T3 is transmitted to the controller 100. Thus, the controller 100 is configured to detect the outside air temperature.
Next, a defrosting control executed by the controller 100 will be explained.
The controller 100 controls expansion valves
V1 and V2 to open at a predetermined opening degree such that a minimal amount of refrigerant flows to the outdoor heat exchanger 11 before defrosting or the outdoor heat exchanger 12 before defrosting instead of closing the opening degree of the expansion valve V1 of the outdoor heat exchanger 11 before defrosting when the outdoor heat exchanger 12 is defrosted, or closing the opening degree of the expansion valve V2 disposed in the outdoor heat exchanger 12 before defrosting when the outdoor heat exchanger 11 is defrosted. Thus, the air conditioner 1 can avoid a decrease in rotation of the compressor 13 because of lowered pipe pressure or lowered suction pressure of compressor 13, and can suppress a decrease in drain water temperature in the defrosting drive.
Furthermore, in the aforementioned defrosting control, the controller 100 sets the opening degree of the expansion valve V1 of the outdoor heat exchanger 11 before defrosting, or the opening degree of the expansion valve V2 of the outdoor heat exchanger 11 before defrosting to a predetermined opening degree; however, different refrigerant amounts reside in the outdoor heat exchangers 11 and 12 during the defrosting based on the outside air temperature. Thus, in the defrosting drive, the controller 100 executes a control to switch between predetermined opening degrees of the expansion valves V1 and V2 based on the temperature detected by the outside air temperature sensor T3.
Now, an effect of the air conditioner 1A will be explained with reference to
First, an example of
Next, an example of
As can be understood from the above, the air conditioner 1 can optimize the opening degree of the expansion valve V1 of the outdoor heat exchanger 11 before defrosting or the opening degree of the expansion valve V2 of the outdoor heat exchanger 12 before defrosting based on the temperature detected by the outside air temperature sensor T3 or the drive condition. Thus, the air conditioner 1 can suppress a decrease in the defrosting performance and a drain water temperature decrease.
Furthermore, even if the opening degree of the expansion valve V1 of the outdoor heat exchanger 11 before defrosting, or the opening degree of the expansion valve V2 of the outdoor heat exchanger 12 before defrosting are set based on the temperature detected by the outside air temperature sensor T3, the refrigerant may reside in the outdoor heat exchangers 11 and 12 in the defrosting, the suction pressure of the compressor 13 may be decreased, and the rotational speed of the compressor 13 may be lowered. Upon detection of such a drive condition, the controller 100 may increase the opening degrees of the expansion valves V1 and V2 from the predetermined opening degrees. Thus, the air conditioner 1A can further suppress the decrease in the defrosting performance caused by the lower refrigerant circulation and the drain water temperature decrease in the defrosting.
(Third Embodiment)
A case where a liquefied refrigerant resides in an outdoor heat exchanger in the defrosting drive even if the opening degrees of the expansion valves V1 and V2 are set based on the temperature detected by the outside air temperature sensor T3 may be possible. Thus, in the present embodiment, a refrigerant residue generated in the outdoor heat exchangers 11 and 12 in the defrosting is estimated, and a process dealing with the estimated refrigerant residue is added, and in this respect, it is different from the aforementioned second embodiment. Thus, the additional process will be explained here. Note that, the same elements as in the second embodiment will be referred to by the same reference numbers, and the detailed explanation thereof will be omitted.
A difference from the air conditioner 1 of the aforementioned second embodiment is a pipe temperature sensor T5 configured to detect a temperature of the refrigerant flowing from the expansion valve V1 to the pipe 31, and a pipe temperature sensor T6 configured to detect a temperature of the refrigerant flowing from the expansion valve V2 to the pipe 31. The temperatures detected by the pipe temperature sensors T5 and T6 are transmitted to the controller 100. Thus, the controller 100 is configured to detect the temperatures of the refrigerant flowing from the expansion valves V1 and V2 to the pipe 31.
The controller 100 includes a first estimation means used for estimating a refrigerant residue amount of the outdoor heat exchanger 11 based on a temperature acquired by the temperature sensor T1 (first outdoor heat exchanger temperature sensor) and a temperature acquired by a pipe temperature sensor T5 (first refrigerant temperature sensor), and a second estimation means used for estimating a refrigerant residue amount of the outdoor heat exchanger 12 based on a temperature acquired by the temperature sensor T2 (second outdoor heat exchanger temperature sensor) and a temperature acquired by a pipe temperature sensor T6 (second refrigerant temperature sensor). Furthermore, the controller 100 adjusts the opening degree of the expansion valve V1 or the opening degree of the expansion valve V2 based on the refrigerant residue amounts estimated by the first estimation means and the second estimation means. As above, by estimating the refrigerant residue amounts in the outdoor heat exchangers, the opening degree of the expansion valve V1 or the expansion valve V2 disposed in the outdoor heat exchanger which is not subjected to the defrosting drive can be corrected.
As in
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is a Continuation Application of PCT Application No. PCT/JP2020/035357, filed Sep. 17, 2020, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2020/035357 | Sep 2020 | US |
Child | 18185537 | US |