The present invention relates to an air conditioner. In particular, the present invention relates to technique for preventing temperature and humidity variations in air supplied to a plurality of places.
In a pattern formation step upon manufacture of semiconductors, photolithography is sometimes used. In the photolithography, a photosensitive resist is firstly applied to a wafer, and then the resist is exposed to light corresponding to a desired pattern. Then, when the resist is a photosetting photosensitive material, an area of the resist, which is not exposed to light, is removed by means of a solvent or the like. Thus, a desired pattern can be formed (developed) in the resist.
In the aforementioned photolithography, it is required to control the temperature and the humidity of the resist uniformly to desired values. This condition is required to make constant a thickness of the resist on the wafer. In a semiconductor manufacturing facility, an air conditioner fulfills the function for satisfying the requirement. Such an air conditioner performs temperature control and humidity control of a resist by supplying an apparatus for applying a resist (referred to as resist application apparatus herebelow) with air whose temperature and humidity are controlled. In the field of an air conditioner of this type, many techniques for improving temperature and humidity control accuracy have been proposed (for example, JP2009-63242A).
In a semiconductor manufacturing facility, a large manufacturing unit in which a plurality of resist application apparatuses are integrated may be used in order to increase the number of processed wafers. At this time, one air conditioner is provided with a plurality of duct connection ports, and the temperature-and-humidity-controlled air is simultaneously supplied to the resist application apparatuses in the manufacturing unit through ducts connected to the duct connection ports.
However, when air flowing out from the plurality of duct connection ports differs in temperature or humidity, the thickness of the resist may vary from resist application apparatus to resist application apparatus, even if they are in the same manufacturing unit. As a result, there may occur a problem that variations occur in the finished semiconductor components.
The above problem can be alleviated by stirring the temperature-and-humidity-controlled air so as to eliminate distribution. Thus, occurrence of such a distribution can be prevented by taking countermeasures such as increasing a length of a path along which the temperature-and-humidity-controlled air reaches the duct connection port, and a length of a duct connected to the duct connection port. However, such countermeasures are difficult to be taken when reduction of size is required and/or an installation space of a duct is limited. Particularly in a semiconductor manufacturing facility, an air conditioner is generally installed in a place with a low ceiling. Under this condition, it is difficult to take the aforementioned countermeasures. Even if the countermeasures are taken, there is a possibility that the distribution problem cannot be sufficiently solved.
The present invention has been made in view of the above circumstances. The object of the present invention is to provide an air conditioner capable of preventing temperature and humidity variations that may occur in air flowing out from a plurality of duct connection ports, by means of a simple structure that does not require upsizing.
The present invention is an air conditioner comprising: an air flow path through which air flows; a temperature control unit that controls a temperature of air in the air flow path; a humidifier capable of supplying vapor to the air flow path; a blower that has a suction port connected to a downstream opening of the air flow path, and a discharge port from which air sucked from the suction port is discharged; a chamber that has a communication port connected to the discharge port, and a plurality of duct connection ports configured to be connectable to ducts so as to let out air coming from the discharge port through the ducts; and a baffle plate part disposed in the chamber, the baffle plate part overlapping at least partly with the discharge port when seen along a flow direction of air passing through the discharge port.
According to the present invention, since air that has passed through the discharge port of the blower or air that is passing therethrough hits the baffle plate part, the air flow changes so that turbulence can be generated in the chamber. Due to such turn of air or turbulence, it is possible to stir air itself as well as stir air and vapor contained therein in the chamber. Thus, temperature and humidity variations that may occur in air flowing out from the plurality of duct connection ports can be prevented by means of a simple structure that does not require upsizing.
In the air conditioner according to the present invention, the baffle plate part may extend along a direction that diagonally intersects the flow direction of air passing through the discharge port.
In this case, a pressure loss caused by air hitting on the baffle plate part can be reduced, and air can be efficiently let out from the duct connection ports while ensuring a stirring action.
In addition, in the air conditioner according to the present invention, the baffle plate part may have an air-through opening that passes therethrough in a thickness direction, and may be disposed in the chamber such that an airtightness is formed between its whole outer circumference and an inner circumferential surface of the chamber.
In this case, the holding state of the baffle plate part is made stable. In addition, air passing through the air-through opening expands on the downstream side of the baffle plate part. As a result, stirring of air itself, as well as stirring of air and vapor can be promoted.
In addition, in the air conditioner according to the present invention, the air-through opening may be disposed such that a part thereof overlaps with the discharge port and that a remaining part thereof does not overlap with the discharge port, when seen along the flow direction of air passing through the discharge port.
In this case, air that turns by the baffle plate part and then hits on a peripheral portion of the air-through opening to generate turbulence on the downstream side, and air that passes through the air-through opening without hitting on the baffle plate part are mixed with each other. Thus, stirring of air itself, as well as stirring of air and vapor can be effectively promoted.
In addition, in the air conditioner according to the present invention, the air-through opening may be disposed at a position that does not overlap with the discharge port, when seen along the flow direction of air passing through the discharge port.
In this case, the direction of air from the discharge port is firstly turned by the baffle plate part, and then the air hits the peripheral portion of the air-through opening so that turbulence can be generated on the downstream side. Thus, stirring of air itself, as well as stirring of air and vapor can be effectively promoted.
In addition, in the air conditioner according to the present invention, the air-through opening is disposed at a position closer to an end of the baffle plate part, which is farther to the discharge port, than an end of the baffle plate part, which is closer to the discharge port.
In this case, stagnation of air on the upstream side of the baffle plate part can be prevented. Since air can smoothly flows from the discharge port to the air-through opening, pressure loss can be avoided and the blower can be efficiently operated.
In addition, in the air conditioner according to the present invention, the blower may be a centrifugal blower comprising an impeller, a spiral casing part that accommodates the impeller and includes the suction port passing therethrough along an axial direction of the impeller, and a duct part that extends from the spiral casing part and has the discharge port at a distal end thereof; the duct part may be connected to a winding start portion and a winding end portion of a spiral inner circumferential surface of the spiral casing part; and the baffle plate part may be inclined such that an end thereof on the side of the winding start portion is closer to the discharge port than an opposed end thereof, when seen along the axial direction of the impeller.
In this case, when air hits on the baffle plate part, excessive turn of the air can be avoided whereby excessive increase in pressure loss can be avoided. Thus, a stirring action and efficient passing of air can be suitably ensured.
In addition, in the air conditioner according to the present invention, the air flow path, the temperature control unit, the humidifier and the blower may be accommodated inside a housing; the chamber may have an upstream half that is accommodated inside the housing and has the communication port, and a downstream half that is disposed outside the housing; and the duct connection ports may be disposed in the downstream half.
In this case, since the upstream half and the downstream half constitute the chamber, a wide inside space of the chamber can be easily ensured. In addition, degrees of freedom of the positions of the duct connection ports, opening directions thereof and the number thereof can be increased, whereby a degree of freedom of air supply can be improved.
In addition, in the air conditioner according to the present invention, the baffle plate part may be fixed on a circumference of the communication port in the chamber, and at least a portion of the baffle plate part, which overlaps with the discharge port, may extend along a direction orthogonal to the flow direction of air passing through the discharge port.
In this case, turn of air or turbulence can be generated by a significantly simple structure, and it is possible to stir air itself as well as stir air and vapor contained therein in the chamber.
At this time, the circumference of the communication port in the chamber may be provided with a plurality of spaced attachments for attaching the baffle plate part.
In this case, the baffle plate part can be installed in various directions by means of the attachments, whereby a stirring action and efficient air passing can be flexibly controlled, resulting in improvement in handling convenience.
In addition, in the air conditioner according to the present invention, the baffle plate part may be formed by a punching plate that is fixed to cover the whole circumference of the communication port.
In this case, the flow direction of air passing through the discharge port can be widely turned, and turbulence can be generated widely.
According to the present invention, temperature and humidity variations that may occur in air flowing out from the plurality of duct connection ports can be prevented by means of a simple structure that does not require upsizing.
Embodiments of the present invention will be described in detail herebelow with reference to the attached drawings.
As shown in
The air flow path 2 includes a tubular vertical flow path part 21 that extends along a vertical direction, and a tubular horizontal flow path part 22 that communicates with an upper part of the vertical flow path part 21 and extends from the upper part along a horizontal direction. In the below description, a direction that extends along the horizontal direction in a right and left direction in a sheet plane of
The vertical flow path part 21 has, in its lower part, an upstream opening 21A that opens along the horizontal direction. In this embodiment, the upstream opening 21A opens from inside the vertical flow path part 21 toward one side of the second direction D2 (leftward in
In this embodiment, the cooling unit 3 is disposed in the lower part of the vertical flow path part 21, while the heating unit 4 is disposed in the upper part of the vertical flow path part 21. The cooling unit 3 may be an evaporator in a cooling circuit in which a compressor, a condenser, an expansion valve and an evaporator are connected in this order through pipes so that a heating medium circulates therethrough. The heating unit 4 may be an electric heater, or may be a member that uses a part of the heating medium having a high temperature in the aforementioned cooling circuit. The cooling unit 3 has (can control) a variable refrigeration capacity so as to be capable of cooling air inside the air flow path 2. The heating unit 4 has (can control) a variable heating capacity so as to be capable of heating air inside the air flow path 2. A temperature of air in the air flow path 2 is controlled by the cooling unit 3 and the heating unit 4.
The humidifier 5 is disposed in the horizontal flow path part 22, and is capable of supplying vapor into the air flow path 2. Namely, in this embodiment, the humidifier 5 is positioned between the heating unit 4 and the blower 6 in the horizontal direction. The humidifier 5 includes, for example, a storage tank for storing water, which is opened upward inside the horizontal flow path part 22, and a heater for heating the water in the storage tank. By controlling an amount of the vapor by the heater, the humidifier 5 can control humidity of air in the air flow path 2.
As shown in
Such a blower 6 takes thereinto air inside the air flow path 2 and discharges the air to the chamber 7 from the upwardly opening discharge port 6B, by means of the rotation of the impeller 61. When the blower 6 takes thereinto air in the air flow path 2, outside air is taken into the air flow path 2 from the upstream opening 21A. Thus, air flows through the air flow path 2.
As shown in
In more detail, in this embodiment, as shown in
The baffle plate part 8 is described in detail. As shown in
As shown in
Due to the provision of the aforementioned baffle plate part 8, in this embodiment, air discharged from the discharge port 6B of the blower 6 to the upstream half 71 flows into the downstream half 72 through the air-through opening 81 of the baffle plate part 8. The air having flown into the downstream half 72 flows out from the duct connection ports 7B. As shown in
Next, an operation of this embodiment is described.
In the air conditioner 1 according to this embodiment, the blower 6 rotates the impeller 61 so that outside air is taken from the upstream opening 21A of the air flow path 2 into the air flow path 2. Thus, the air flows through the air flow path 2. The air having been taken into the air flow path 2 is firstly cooled by the cooling unit 3 and is then heated by the heating unit 4 so as to be controlled to have a desired temperature. After that, the air passes above the humidifier 5 so that its humidity is controlled.
Thereafter, the air is rotated by the impeller 61 in the blower 6 so as to be discharged from the discharge port 6B. The air having been discharged from the discharge port 6B of the blower 6 to the upstream half 71 flows into the downstream half 72 through the air-through opening 81 of the baffle plate part 8. Then, the air having flown into the downstream half 72 flows out from the duct connection ports 7B. At this time, as described above, when the air is discharged from the discharge port 6B of the blower 6 to the upstream half 71, in this embodiment, as shown by the arrows of
As described above, the air conditioner 1 according to this embodiment comprises: the air flow path 2, the cooling unit 3 and the heating unit 4 which correspond to a temperature control unit that controls a temperature of air in the air flow path 2; the humidifier 5 capable of supplying vapor to the air flow path 2; the blower 6 that has the suction port 6A connected to the downstream opening 22A of the air flow path 2, and the discharge port 6B from which air sucked from the suction port 6A is discharged; the chamber 7 that has the communication port 7A connected to the discharge port 6B, and the plurality of duct connection ports 7B configured to be connectable to ducts so as to let out air from the discharge port 6B through the ducts; and the baffle plate part 8 disposed in the chamber 7, the baffle plate part 8 overlapping at least partly with the discharge port 6B when seen along the flow direction of air passing through the discharge port 6B. Thus, temperature and humidity variations that may occur in air flowing out from the plurality of duct connection ports 7B can be prevented by means of a simple structure that does not require upsizing.
In addition, in this embodiment, the baffle plate part 8 extends along the direction that diagonally intersects the flow direction of air passing through the discharge port 6B. Thus, a pressure loss caused by air hitting on the baffle plate part 8 can be reduced, and air can be efficiently let out from the duct connection ports 7B while ensuring a stirring action.
Particularly in this embodiment, the blower 6 is a centrifugal blower, and the baffle plate part 8 is inclined such that the end 8A on the side of the winding start portion 62S is closer to the discharge port 6B than the opposed end 8B, when seen along the axial direction L1 of the impeller 61. Thus, when air hits on the baffle plate part 8, excessive turn of the air can be avoided whereby excessive increase in pressure loss can be avoided. Thus, a stirring action and efficient passing of air can be suitably ensured. Namely, air discharged from the centrifugal blower is likely to have a component flowing toward the winding end portion 62E. In the structure of this embodiment, the direction of the thus flowing air is similar to the inclination direction of the baffle plate part 8. Thus, excessive turn of the air can be avoided whereby excessive increase in pressure loss can be avoided.
In addition, the baffle plate part 8 in this embodiment has the air-through opening 81 passing therethrough in the thickness direction, and is disposed in the chamber 7 such that a space between its whole outer circumference and the inner circumferential surface of the chamber 7 (upstream half 71) is airtight. Thus, the holding state of the baffle plate part 8 is made stable. In addition, air passing through the air-through opening 81 expands on the downstream side of the baffle plate part 8. As a result, stirring of air itself, as well as stirring of air and vapor can be promoted.
In addition, the air-through opening 81 is disposed such that a part thereof overlaps with the discharge port 6B and that a remaining part thereof does not overlap with the discharge port 6B, when seen along the flow direction of air passing through the discharge port 6B. Thus, air that turns by the baffle plate part 8 and then hits on a peripheral portion of the air-through opening 81 to generate turbulence on the downstream side, and air that passes through the air-through opening 81 without hitting on the baffle plate part 8 are mixed with each other. Thus, stirring of air itself, as well as stirring of air and vapor can be promoted.
In addition, the air-through opening is disposed at a position closer to the end 8B of the baffle plate part 8, which is farther to the discharge port 6B, than the end 8A of the baffle plate part 8, which is closer to the discharge port 6B. Thus, stagnation of air on the upstream side of the baffle plate part 8 can be prevented. Since air can smoothly flows from the discharge port 6B to the air-through opening 81, pressure loss can be avoided and the blower 6 can be efficiently operated.
Herebelow, a modification example of the first embodiment is described with reference to
In the illustrated example, the air-through opening 81 of the baffle plate part 8 is disposed at a position that does not overlap with the discharge port 6B, when seen along the flow direction of air passing through the discharge port 6B. Other structures are the same as those of the aforementioned first embodiment. According to such a structure, the direction of air from the discharge port 6B is firstly turned by the baffle plate part 8, and then the air hits the peripheral portion of the air-through opening 81 so that turbulence can be generated on the downstream side. This modification example has an advantage that stirring of air itself, as well as stirring of air and vapor can be effectively promoted.
Next, an air conditioner according to a second embodiment of the present invention is described with reference to
As shown in
In addition, the circumference of the communication port 7A in the chamber 7 is provided with a plurality of spaced attachments 91 for attaching the baffle plate part 8. The attachments 91 may be bolt holes.
According to the aforementioned second embodiment, as shown in
In addition, the circumference of the communication port 7A in the chamber 7 is provided with a plurality of the attachment 91 for attaching the baffle plate part 8. Thus, the baffle plate part 8 can be installed in various directions by means of the attachments 91, whereby a stirring action and efficient air passing can be flexibly controlled, resulting in improvement in handling convenience.
Herebelow, modification examples of the second embodiment are described with reference to
In the modification example shown in
In the modification example shown in
Next, an air conditioner according to a third embodiment of the present invention is described with reference to
The plurality of embodiments of the present invention have been described, but the present invention is not limited to these embodiments and each embodiment can be variously modified differently from the aforementioned modification examples.
1 Air conditioner
2 Air flow path
3 Cooling unit
4 Heating unit
5 Humidifier
6 Blower
6A Suction port
6B Discharge port
61 Impeller
62 Spiral casing part
62S Winding start portion
62E Winding end portion
621 Circumferential plate part
63 Duct part
7 Chamber
7A Communication port
7B Duct connection ports
71 Upstream half
72 Downstream half
8 Baffle plate part
8A, 8B End
81 Air-through opening
91 Attachment
Number | Date | Country | Kind |
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2017-025260 | Feb 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/003825 | 2/5/2018 | WO | 00 |