This application is a U.S. national stage application of PCT/JP2019/025173 filed on Jun. 25, 2019, the contents of which are incorporated herein by reference.
The present disclosure relates to an air-conditioning apparatus including an outdoor unit and a relay unit that forms together with the outdoor unit, a refrigerant circuit.
In an existing air-conditioning apparatus, an outdoor unit and a relay unit are connected to each other by two connection pipes, thereby enabling a cooling and heating mixed operation to be performed (see, for example, Patent Literature 1). In a technique described in Patent Literature 1, check valves are provided at a plurality of refrigerant pipes in the outdoor unit. Thus, in either a cooling operation or a heating operation, refrigerants in two connection pipes that connect the outdoor unit and the relay unit are made to flow in the opposite directions such that in each of the connection pipes, the refrigerant necessarily flows in a single direction only. Therefore, a stable operation of the air-conditioning apparatus can be achieved.
Patent Literature 1: Japanese Patent No. 2757584
However, in the technique of Patent Literature 1, during the cooling operation, a pressure loss is caused by the check valves provided at the plurality of refrigerant pipes in the outdoor unit, thus deteriorating a cooling performance.
The present disclosure is applied to solve the above problem, and relates to an air-conditioning apparatus in which refrigerants in two pipes that connect an outdoor unit to a relay unit are made to flow in the opposite directions such that in the each of the pipes, the refrigerant necessarily flows in a single direction only, whereby it is possible to reduce deterioration of the cooling performance while achieving a stable operation of the air-conditioning apparatus.
An air-conditioning apparatus according to an embodiment of the present disclosure includes: an outdoor unit including a compressor and a heat-source-side heat exchanger, the compressor being provided to compress refrigerant and discharge the compressed refrigerant, the heat-source-side heat exchanger being provided to cause heat exchange to be performed between the refrigerant and outside air; and a relay unit provided to form, together with the outdoor unit, a refrigerant circuit. The outdoor unit includes a first flow switching device and a second flow switching device each of which switches an associated flow passage for the refrigerant between a plurality of flow passages, in accordance with an operation mode. An outflow pipe through which the refrigerant flows from the outdoor unit to the relay unit and an inflow pipe through which the refrigerant flows from the relay unit into the outdoor unit are provided between the outdoor unit and the relay unit. The compressor and the first flow switching device are connected to each other. The first flow switching device and the second flow switching device are connected to each other. The first flow switching device and the outflow pipe are connected to each other. The inflow pipe and the second flow switching device are connected to each other.
In an air-conditioning apparatus according to an embodiment of the present disclosure, an outdoor unit includes a first flow switching device and a second flow switching device each of which switches an associated flow passages for refrigerant between a plurality of flow passages, in accordance with an operation mode. An outflow pipe through which the refrigerant flows from the outdoor unit to the relay unit and an inflow pipe through which the refrigerant flows from the relay unit flows into the outdoor unit are provided between the outdoor unit and the relay unit. The compressor and the first flow switching device are connected to each other. The first flow switching device and the second flow switching device are connected to each other. The first flow switching device and the outflow pipe are connected to each other. The inflow pipe and the second flow switching device are connected to each other. Thus, the flow directions of refrigerants in the outflow pipe and the inflow pipe that connect the compressor and the relay unit are opposite to each other and are each necessarily fixed to a single direction, and a stable operation of the air-conditioning apparatus can be achieved. Furthermore, the outdoor unit includes the first flow switching device and the second flow switching device in place of check valves. Because a check valve that causes a pressure loss during a cooling operation is not provided, a pressure loss can be reduced, and deterioration of the cooling performance can be reduced. Therefore, the flow directions of refrigerants in the outflow pipe and the inflow pipe that connect the compressor and the relay unit are opposite to each other and are each necessarily fixed to a single direction, and deterioration of the cooling performance can be reduced at the same time as a stable operation of the air-conditioning apparatus can be achieved.
Embodiments will be described with reference to the drawings. In each of the above figures, components that are the same as or equivalent to those in a previous figure or figures are denoted by the same reference signs, and the same is true of the entire text of the present specification. Furthermore, in sectional views, hatching is omitted as appropriate in view of visibility. Moreover, the configurations of components as described in the entire text of the present specification are merely examples; that is, the configurations of the components are not limited to the configurations of the components as described in the entire text.
<Configuration of Air-Conditioning Apparatus 100>
The outflow pipe 5b and the inflow pipe 8a connect the outdoor unit 1 and the relay unit 3. In the outflow pipe 5b, high-pressure refrigerant flows. In the inflow pipe 5a, refrigerant whose pressure is lower than the pressure of the refrigerant that flows in the outflow pipe 5b flows. The relay unit 3 and each of the indoor units 2a to 2d are connected by two branch pipes 8a and 8b. As described above, the outdoor unit 1 and the relay unit 3 are connected by two refrigerant pipes, and the relay unit 3 and each of the indoor units 2a to 2d are also connected by two refrigerant pipes. Thus, the air-conditioning apparatus 100 can be easily installed.
<Configuration of Outdoor Unit 1>
The outdoor unit 1 includes a compressor 10 that compresses refrigerant and discharges the compressed refrigerant. The outdoor unit 1 includes a heat-source-side heat exchanger 12 that causes heat exchange to be performed between refrigerant and outside air. The outdoor unit 1 includes a heat-source-side fan 18 that supplies outside air to the heat-source-side heat exchanger 12. At the heat-source-side heat exchanger 12, heat exchange is performed between air supplied by the heat-source-side fan 18 and refrigerant, and the refrigerant is thus condensed or evaporated. The outdoor unit 1 includes a first flow switching device 13 and a second flow switching device 14 each of which performs switching between flow passages for refrigerant, depending on which of operation modes is set. The first flow switching device 13 is provided such that a first flow passage 13a, a second flow passage 13b, a third flow passage 13c, and a fourth flow passage 13d can be freely opened and closed. The second flow switching device 14 is provided such that a first flow passage 14a, a second flow passage 14b, a third flow passage 14c, and a fourth flow passage 14d can be freely opened and closed. The outdoor unit 1 includes an accumulator 19 in which refrigerant is accumulated. The outdoor unit 1 includes a controller 60 that controls various components.
The compressor 10 and the first flow switching device 13 are connected by a refrigerant pipe 4. The first flow switching device 13 and the second flow switching device 14 are connected by the refrigerant pipe 4. The first flow switching device 13 and the outflow pipe 5b are connected by the refrigerant pipe 4. The inflow pipe 5a and the second flow switching device 14 are connected by the refrigerant pipe 4.
In the outdoor unit 1, a discharge temperature sensor 43, a discharge pressure sensor 40, and an outside-air temperature sensor 46 are provided. The discharge temperature sensor 43 detects the temperature of the refrigerant discharged from the compressor 10, and outputs a discharge temperature detection signal. The discharge pressure sensor 40 detects the pressure of the refrigerant discharged from the compressor 10, and outputs a discharge pressure detection signal. The outside-air temperature sensor 46 is provided at part of the outdoor unit 1 where air flows into the heat-source-side heat exchanger 12. For example, the outside-air temperature sensor 46 detects the temperature of outside air, which is the temperature of air surrounding the outdoor unit 1, and outputs an outside air temperature detection signal.
<Configuration of Relay Unit 3>
The relay unit 3 forms, together with the outdoor unit 1, a refrigerant circuit 101. The relay unit 3 includes a gas-liquid separator 29, a first relay expansion device 30, and a second relay expansion device 27. The relay unit 3 includes a plurality of first opening and closing devices 23a to 23d, a plurality of second opening and closing devices 24a to 24d, a plurality of first backflow prevention devices 21a to 21d, and a plurality of second backflow prevention devices 22a to 22d.
In a cooling and heating mixed operation mode with a high cooling load, the gas-liquid separator 29 separates high-pressure two-phase gas-liquid refrigerant generated at the outdoor unit 1 into liquid refrigerant and gas refrigerant. The gas-liquid separator 29 then causes the liquid refrigerant to flow into a lower pipe as illustrated in the figure, and supplies cooling energy to one or more of the indoor units 2. At the same time, the gas-liquid separator 29 also causes the gas refrigerant to flow into an upper pipe as illustrated in the figure, and supplies heating energy to a remaining one or ones of the indoor units 2. The gas-liquid separator 29 is provided in an inlet part of the relay unit 3 in the flow of refrigerant.
The first relay expansion device 30 has functions of a pressure reducing valve and an opening and closing valve. The first relay expansion device 30 reduces the pressure of liquid refrigerant to a predetermined pressure, and opens and closes a flow passage for the liquid refrigerant. The opening degree of the first relay expansion device 30 can be adjusted, for example, continuously or in steps. For example, an electronic expansion valve is used as the first relay expansion device 30. The first relay expansion device 30 is provided at a pipe that allows liquid refrigerant to flow out of the gas-liquid separator 29.
The second relay expansion device 27 has functions of a pressure reducing valve and an opening and closing valve. In a heating only operation mode, the second relay expansion device 27 opens a refrigerant flow passage thereof to cause refrigerant to flow into a low-pressure pipe on the outlet side of the relay unit 3. In a heating main operation mode, the second relay expansion device 27 adjusts the liquid flow rate of a bypass based on a load on an indoor side. The opening degree of the second relay expansion device 27 can be adjusted, for example, continuously or in steps. For example, an electronic expansion valve is used as the second relay expansion device 27.
The first opening and closing devices 23a to 23d are provided for the indoor units 2a to 2d, respectively. The first opening and closing devices 23a to 23d open and close flow passages for high-temperature and high-pressure gas refrigerant that is supplied to the indoor units 2a to 2d, respectively. The first opening and closing devices 23a to 23d are, for example, solenoid valves. The first opening and closing devices 23a to 23d are connected to respective gas-side pipes for the gas-liquid separator 29. The first opening and closing devices 23a to 23d have only to open and close the flow passages and may be expansion devices having a fully closing function.
The second opening and closing devices 24a to 24d are provided for the indoor units 2a to 2d, respectively. The second opening and closing devices 24a to 24d open and close flow passages for low-pressure and low-temperature gas refrigerant that has flowed out of the indoor units 2a to 2d, respectively. The second opening and closing devices 24a to 24d are, for example, solenoid valves. The second opening and closing devices 24a to 24d are connected to respective low-pressure pipes connected to the outlet side of the relay unit 3. The second opening and closing devices 24a to 24d have only to open and close flow passages and may be expansion devices having a fully closing function.
The first backflow prevention devices 21a to 21d are provided for the indoor units 2a to 2d, respectively. Each of the first backflow prevention devices 21a to 21d causes high-pressure refrigerant to flow into an associated one of the indoor units 2 when the associated indoor unit 2 is in the cooling operation. The first backflow prevention devices 21a to 21d are connected to respective pipes on the outlet side of the first relay expansion device 30. When one of the indoor units 2 is in the heating operation either in the cooling main operation mode or the heating main operation mode, an associated one of the first backflow prevention devices 21a to 21d can prevent medium-temperature and medium-pressure liquid refrigerant or two-phase gas-liquid refrigerant that cannot ensure a sufficient degree of subcooling from a load-side expansion device 25 (which is denoted by the reference sign “25” without suffix in this case, and which corresponds to an associated one of load-side expansion devices 25a to 25b) of the above one of the indoor units 2, from flowing into a load-side expansion device 25 of one of the indoor units 2 that is in the cooling operation. For example, check valves are used as the first backflow prevention devices 21a to 21d. The first backflow prevention devices 21a to 21d have only to prevent backflow of refrigerant and may be, for example, opening and closing devices or expansion devices having a fully closing function.
The second backflow prevention devices 22a to 22d are provided for the indoor units 2a to 2d, respectively. Each of the second backflow prevention devices 22a to 22d allows low-pressure gas refrigerant to flow thereinto from an associated one of the indoor units 2 when the associated indoor unit is in the heating operation. The second backflow prevention devices 22a to 22d are connected to respective pipes on the outlet side of the first relay expansion device 30. Each of the second backflow prevention devices 22a to 22d can prevent medium-temperature and medium-pressure liquid refrigerant or two-phase refrigerant that cannot ensure a sufficient degree of subcooling from the first relay expansion device 30 in the cooling main operation mode or the heating main operation mode from flowing into a load-side expansion device 25 of the associated indoor unit 2 when the associated indoor unit 2 is in the cooling operation. Check valves are used as the second backflow prevention devices 22a to 22d. The second backflow prevention devices 22a to 22d have only to prevent backflow of refrigerant and may be, for example, opening and closing devices or expansion devices having a fully closing function.
In the relay unit 3, a first relay-expansion-device inlet-side pressure sensor 33 is provided on the inlet side of the first relay expansion device 30. The first relay-expansion-device inlet-side pressure sensor 33 detects the pressure of high-pressure refrigerant. A first relay-expansion-device outlet-side pressure sensor 34 is provided on the outlet side of the first relay expansion device 30. The first relay-expansion-device outlet-side pressure sensor 34 detects an intermediate pressure of liquid refrigerant on the outlet side of the first relay expansion device 30 in the cooling main operation mode.
<Configuration of Indoor Units 2a to 2d>
The indoor units 2a to 2d are included in the refrigerant circuit 101. The indoor units 2a to 2d have the same configurations. The indoor unit 2a includes a load-side heat exchanger 26a and a load-side expansion device 25a. The indoor unit 2b includes a load-side heat exchanger 26b and a load-side expansion device 25b. The indoor unit 2c includes a load-side heat exchanger 26c and a load-side expansion device 25c. The indoor unit 2d includes a load-side heat exchanger 26d and a load-side expansion device 25d. Each of the load-side heat exchangers 26a to 26d is connected to the relay unit 3 by the refrigerant pipe 4 via the branch pipe 8a and 8b. At each of the load-side heat exchangers 26a to 26d, heat exchange is performed between refrigerant and air supplied from a load-side fan (not illustrated), thereby generating cooling air or heating air to be supplied to an indoor space. The opening degrees of the load-side expansion devices 25a to 25d can be adjusted, for example, continuously or in steps. For example, electronic expansion valves are used as the load-side expansion devices 25a to 25d. The load-side expansion devices 25a to 25d have functions of pressure-reducing valves and expansion valves. The load-side expansion devices 25a to 25d each reduce the pressure of refrigerant and expand the refrigerant. The load-side expansion devices 25a to 25d are provided upstream of the load-side heat exchangers 26a to 26d in the flow direction of refrigerant in the cooling only operation mode.
The indoor units 2a to 2d include respective inlet-side temperature sensors, that is, inlet-side temperature sensors 31a to 31d that detect temperatures of refrigerant that flows into the load-side heat exchangers 26a to 26d, respectively. The indoor units 2a to 2d include respective outlet-side temperature sensors, that is, outlet-side temperature sensors 32a to 32d that detect temperatures of refrigerant that has flowed out of the load-side heat exchangers 26a to 26d, respectively. The inlet-side temperature sensors 31a to 31d and the outlet-side temperature sensors 32a to 32d are, for example, thermistors. The inlet-side temperature sensors 31a to 31d and the outlet-side temperature sensors 32a to 32d each output a detection signal to the controller 60.
In
<Configuration of First Flow Switching Device 13>
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Four switching pipes 141, 142, 143, and 144 that form the first flow passage 13a, the second flow passage 13b, the third flow passage 13c, or the fourth flow passage 13d are connected with the space 140 between the first partitioning part 136 and the second partitioning part 137 of the first container 133. Specifically, the first flow switching device 13 includes the switching pipe 141 that is connected to inlet sides of the first flow passage 13a and the third flow passage 13c, the switching pipe 142 that is connected to inlet sides of the second flow passage 13b and the fourth flow passage 13d, the switching pipe 143 that is connected to the outlet side of the second flow passage 13b and the third flow passage 13c, and the switching pipe 144 that is connected to the outlet sides of the first flow passage 13a and the fourth flow passage 13d.
Of the four switching pipes 141, 142, 143, and 144, the switching pipes 142, 143, and 144 are provided in parallel in a slidable range of the first valve body part 139. Specifically, the switching pipe 142, which is connected to the inlet sides of the second flow passage 13b and the fourth flow passage 13d, is provided between the switching pipe 143, which is connected to the outlet side of the second flow passage 13b and the third flow passage 13c, and the switching pipe 144, which is connected to the outlet side of the first flow passage 13a and the fourth flow passage 13d.
The first valve body part 139 causes the switching pipe 142, which is connected to the inlet side of the second flow passage 13b and the fourth flow passage 13d, to communicate with the inside of the first valve body part 139 at all times, and is slid in a slidable range to cause one of the switching pipe 143 and the switching pipe 144, each of which is connected to the outlet side of an associated one of the second flow passage 13b and the fourth flow passage 13d, to communicate with the inside of the first valve body part 139, in accordance with the pressures of refrigerant connected with the first pressure chamber 134 and the second pressure chamber 135.
The switching pipe 141 connected to the inlet side of the first flow passage 13a, which is located outside the first valve body part 139, is connected to the switching pipe 144 connected to the outlet side of the first flow passage 13a, with the space 140 interposed between the switching pipe 141 and the switching pipe 144. In this case, the switching pipe 144 does not form the second flow passage 13b. Furthermore, the switching pipe 141 connected to the inlet side of the third flow passage 13c, which are located outside the first valve body part 139, is connected to the switching pipe 143 connected to the outlet side of the third flow passage 13c, with the space 140 interposed between the switching pipe 141 and the switching pipe 143. In this case, the switching pipe 143 does not form the fourth flow passage 13d. Thus, high-pressure refrigerant flows in the space 140 between the first partitioning part 136 and the second partitioning part 137 of the first container 133. Since the high-pressure refrigerant flows in the space 140 between the first partitioning part 136 and the second partitioning part 137, the first valve body part 139 is pushed onto the inner wall of the first container 133, and the high-pressure refrigerant is prevented from flowing into the first valve body part 139 in which low-pressure refrigerant flows.
<Configuration of Pressure Switching Unit 145>
As illustrated in
The pressure switching unit 145 includes a second container 146 to which the high-pressure connection pipe 131 and the low-pressure connection pipe 132 are connected. The pressure switching unit 145 includes a second valve body part 148 that is provided in the second container 146, that causes a connection part of the low-pressure connection pipe 132 to communicate with the inside of the second valve body part 148 at all times, and that is slid in a slidable range to cause one of a connection part of a first communication flow passage 147a communicating with the first pressure chamber 134 and a connection part of a second communication flow passage 147b communicating with the second pressure chamber 135 to communicate with the inside of the second valve body part 148.
The pressure switching unit 145 includes a driving part 149 that slides the second valve body part 148. The driving part 149 includes an electromagnet 150, a plunger 151 that is attracted to the electromagnet 150 when the electromagnet 150 is energized, and a spring 152 that is repelled against the direction in which the plunger 151 is attracted. A brace 153 is provided between the second valve body part 148 and the plunger 151. With electricity supplied to the electromagnet 150, the electromagnet 150 attracts the plunger 151 so as to draw the second valve body part 148 toward the electromagnet 150. The spring 152 is provided around the electromagnet 150 and can elastically repel the plunger 151 such that the second valve body part 148 is moved away from the electromagnet 150.
The pressure switching unit 145 includes the first communication flow passage 147a that communicates with the first pressure chamber 134 and the second communication flow passage 147b that communicates with the second pressure chamber 135.
As illustrated in
In contrast, when no electricity is supplied to the electromagnet 150 of the pressure switching unit 145 by the controller 60, the second valve body part 148 is moved away from the electromagnet 150 by the repulsive force of the spring 152. Thus, the connection part of the low-pressure connection pipe 132 communicates with the connection part of the first communication flow passage 147a, which communicates with the first pressure chamber 134, in the second valve body part 148. At this time, the connection part of the high-pressure connection pipe 131 communicates with the connection part of the second communication flow passage 147b, which communicates with the second pressure chamber 135, in a region located outside the second valve body part 148.
In either of the two states described above, the high-pressure refrigerant flows inside the second container 146 of the pressure switching unit 145 and outside the second valve body part 148, whereby the second valve body part 148 is pushed against the inner wall of the second container 146, and the high-pressure refrigerant is prevented from flowing into the second valve body part 148 in which low-pressure refrigerant flows.
As illustrated in
In the above case, the pressure of one of the first pressure chamber 134 and the second pressure chamber 135 that are connected to the high-pressure connection pipe 131 is equal to the pressure of the space 140 between the first partitioning part 136 and the second partitioning part 137 in the first container 133. For example, in the cooling only operation mode as illustrated in
Regarding Modification 1, the first flow switching device 13 is described as an example. The second flow switching device 14 may have a similar configuration to that of the first flow switching device 13. In the following, the configuration of the first flow switching device 13 as illustrated in
<Operation Mode>
Operation modes of the air-conditioning apparatus 100 are roughly classified into a cooling operation mode and a heating operation mode. The cooling operation mode includes a cooling only operation mode and a cooling main operation mode. The cooling only operation mode is an operation mode in which one or ones of the indoor units 2a to 2d that are not in a stopped state all perform the cooling operation. That is, in the cooling only operation mode, one or ones of the load-side heat exchangers 26a to 26d that are not in the stopped state all operate as evaporators. The cooling main operation mode is a cooling and heating mixed operation mode in which one or more of the indoor units 2a to 2d perform the cooling operation, a remaining one or ones of the indoor units 2a to 2d perform the heating operation, and a cooling load is higher than a heating load. That is, in the cooling main operation mode, one or more of the load-side heat exchangers 26a to 26d operate as an evaporator and a remaining one or ones of the load-side heat exchangers 26a to 26d operate as a condenser.
The heating operation mode includes a heating only operation mode and a heating main operation mode. The heating only operation mode is an operation mode in which all the indoor units 2a to 2d that are not in the stopped state perform the heating operation. That is, in the heating only operation mode, one or ones of the load-side heat exchangers 26a to 26d that are not in the stopped state all operate as condensers. The heating main operation mode is a cooling and heating mixed operation mode in which one or more of the indoor units 2a to 2d perform the cooling operation, a remaining one or ones of the indoor units 2a to 2d perform the heating operation, and the heating load is higher than the cooling load. That is, in the cooling main operation mode, one or more of the load-side heat exchangers 26a to 26d operate as an evaporator and a remaining one or ones of the load-side heat exchangers 26a to 26d operate as a condenser.
<Cooling Only Operation Mode>
In
Specifically, in the cooling only operation mode, the first flow passages 13a and 14a and the second flow passages 13b and 14b of the first flow switching device 13 and the second flow switching device 14 are switched to be opened. Furthermore, the third flow passages 13c and 14c and the fourth flow passages 13d and 14d of the first flow switching device 13 and the second flow switching device 14 are switched to be closed. As a result, the refrigerant discharged from the compressor 10 flows through the first flow passage 13a of the first flow switching device 13 and the heat-source-side heat exchanger 12 in this order, then flows through the first flow passage 14a of the second flow switching device 14, the second flow passage 13b of the first flow switching device 13, and the outflow pipe 5b in this order, and flows into the relay unit 3.
The refrigerant that has flowed out of the relay unit 3 flows through the inflow pipe 5a, then flows through the second flow passage 14b of the second flow switching device 14 and the accumulator 19, and flows into the compressor 10.
As illustrated in
As illustrated in
The high-pressure liquid refrigerant that has flowed into the relay unit 3 passes through the gas-liquid separator 29 and the first relay expansion device 30. Most of the high-pressure liquid refrigerant passes through the first backflow prevention devices 21a and 21b and the branch pipe 8b, and is expanded at the load-side expansion devices 25a and 25b to change into low-temperature and low-pressure two-phase gas-liquid refrigerant.
The two-phase gas-liquid refrigerant obtained after expanded at the load-side expansion devices 25a and 25b flows into the load-side heat exchangers 26a and 26b that operate as evaporators, and receives heat from indoor air to change into low-temperature and low-pressure gas refrigerant while cooling the indoor air. At this time, the opening degree of the load-side expansion device 25a is controlled such that the degree of superheat obtained as a difference between a temperature detected by the inlet-side temperature sensor 31a and a temperature detected by the outlet-side temperature sensor 32a is constant. Similarly, the opening degree of the load-side expansion device 25b is controlled such that the degree of superheat obtained as a difference between a temperature detected by the inlet-side temperature sensor 31b and a temperature detected by the outlet-side temperature sensor 32b is constant.
The gas refrigerant that has flowed out of the load-side heat exchangers 26a and 26b passes through the branch pipe 8a and the second opening and closing devices 24a and 24b, and then flows out of the relay unit 3. The refrigerant that has flowed out of the relay unit 3 passes through the inflow pipe 5a, and flows into the outdoor unit 1 again. The refrigerant that has flowed into the outdoor unit 1 passes through the second flow passage 14b of the second flow switching device 14, passes through the accumulator 19, and is re-sucked into the compressor 10.
In the case where a thermal load is not generated in the load-side heat exchangers 26c and 26d, tit is not necessary to cause refrigerant to flow into the load-side heat exchangers 26c and 26d. Thus, the load-side expansion devices 25c and 25d, which are associate with the load-side heat exchangers 26c and 26d, respectively, are closed. In the case where a cooling energy load is generated in the load-side heat exchanger 26c or the load-side heat exchanger 26d, the load-side expansion device 25c or the load-side expansion device 25d is opened to cause refrigerant to be circulated. At this time, the opening degree of the load-side expansion device 25c or the load-side expansion device 25d is controlled in a similar manner to that of the control of the load-side expansion device 25a or the load-side expansion device 25b. At this time, the degree of superheat obtained as a difference between a temperature detected by the inlet-side temperature sensor 31c or 31d and a temperature detected by the outlet-side temperature sensor 32c or 32d is made constant.
<Cooling Main Operation Mode>
That is, low-temperature and low-pressure refrigerant is compressed by the compressor 10 to change into high-temperature and high-pressure gas refrigerant, and the high-temperature and high-pressure gas refrigerant is discharged. The high-temperature and high-pressure gas refrigerant discharged from the compressor 10 passes through the first flow passage 13a of the first flow switching device 13 and flows into the heat-source-side heat exchanger 12. Then, the refrigerant that has flowed into the heat-source-side heat exchanger 12 transfers heat to outdoor air to change into two-phase gas-liquid refrigerant. After flowing out of the heat-source-side heat exchanger 12, the two-phase gas-liquid refrigerant flows through the second flow passage 13b of the first flow switching device 13 and the first flow passage 14a of the second flow switching device 14, and then flows into the relay unit 3 through the outflow pipe 5b.
The two-phase gas-liquid refrigerant that has flowed into the relay unit 3 is separated into high-pressure gas refrigerant and high-pressure liquid refrigerant by the gas-liquid separator 29. The high-pressure gas refrigerant passes through the first opening and closing device 23b and the branch pipe 8a, and then flows into the load-side heat exchanger 26b that operates as a condenser. The high-pressure gas refrigerant transfers heat to indoor air and thus changes into liquid refrigerant while heating the indoor air. At this time, the opening degree of the load-side expansion device 25b is controlled such that the degree of subcooling obtained as a difference between a value obtained by converting a pressure detected by the first relay-expansion-device inlet-side pressure sensor 33 into a saturation temperature and a temperature detected by the inlet-side temperature sensor 31b is constant. The liquid refrigerant that has flowed out of the load-side heat exchanger 26b is expanded by the load-side expansion device 25b, and flows through the branch pipe 8b and the second backflow prevention device 22b.
Thereafter, medium-pressure liquid refrigerant that is obtained through the above separation by the gas-liquid separator 29 and expansion by the first relay expansion device 30 joins the liquid refrigerant that has passed through the second backflow prevention device 22b. At this time, the opening degree of the first relay expansion device 30 is controlled such that the pressure difference between a pressure detected by the first relay-expansion-device inlet-side pressure sensor 33 and a pressure detected by the first relay-expansion-device outlet-side pressure sensor 34 is equal to a predetermined pressure difference (for example, 0.3 MPa).
Liquid refrigerant obtained by the above joining passes through the first backflow prevention device 21a and the branch pipe 8b, and is expanded at the load-side expansion device 25a to change into low-temperature and low-pressure two-phase gas-liquid refrigerant.
The two-phase gas-liquid refrigerant obtained through expansion by the load-side expansion device 25a of the indoor unit 2a flows into the load-side heat exchanger 26a that operates as an evaporator, and receives heat from indoor air to change into low-temperature and low-pressure gas refrigerant while cooling the indoor air. At this time, the opening degree of the load-side expansion device 25a is controlled such that the degree of superheat obtained as a difference between a temperature detected by the inlet-side temperature sensor 31a and a temperature detected by the outlet-side temperature sensor 32b is constant. After flowing out of the load-side heat exchanger 26a, the gas refrigerant passes through the branch pipe 8a and the second opening and closing device 24a, and then flows out of the relay unit 3. The refrigerant that has flowed out of the relay unit 3 re-flows into the outdoor unit 1 through the inflow pipe 5a. The refrigerant that has flowed into the outdoor unit 1 passes through the second flow passage 14b of the second flow switching device 14, then passes through the accumulator 19, and is re-sucked into the compressor 10.
In the case where a thermal load is not applied to the load-side heat exchangers 26c and 26d, it is not necessary to cause refrigerant to the load-side heat exchangers 26c and 26d. Thus, the load-side expansion devices 25c and 25d, which are associated with the load-side heat exchangers 26c and 26d, respectively, are closed. By contrast, in the case where a cooling energy load is applied to the load-side heat exchanger 26c or the load-side heat exchanger 26d, the load-side expansion device 25c or the load-side expansion device 25d is opened to cause refrigerant to be circulated. At this time, the opening degree of the load-side expansion device 25c or the load-side expansion device 25d is controlled such that the degree of superheat is constant, in a similar manner to that to the control of the load-side expansion device 25a or the load-side expansion device 25b. The degree of superheat corresponds to the difference between a temperature detected by the inlet-side temperature sensor 31c or 31d and a temperature detected by the outlet-side temperature sensor 32c or 32d.
<Heating Only Operation Mode>
Specifically, in the heating only operation mode, the third flow passages 13c and 14c and the fourth flow passages 13d and 14d of the first flow switching device 13 and the second flow switching device 14 are switched to be opened. Furthermore, the first flow passages 13a and 14a and the second flow passages 13b and 14b of the first flow switching device 13 and the second flow switching device 14 are switched to be closed. As a result, the refrigerant discharged from the compressor 10 flows through the third flow passage 13c of the first flow switching device 13, and then flows into the relay unit 3 through the outflow pipe 5b.
After flowing out of the relay unit 3, the refrigerant flows through the inflow pipe 5a, flows through the third flow passage 14c of the second flow switching device 14, the heat source side heat exchanger 12, the fourth flow passage 13d of the first flow switching device 13, the fourth flow passage 14d of the second flow switching device 14, and the accumulator 19 in this order, and then flows into the compressor 10.
As illustrated in
The high-temperature and high-pressure gas refrigerant that has flowed into the relay unit 3 passes through the gas-liquid separator 29, the first opening and closing devices 23a and 23b, and the branch pipe 8a, and then flows into the load-side heat exchangers 26a and 26b that operate as condensers. The refrigerant that has flowed into the load-side heat exchangers 26a and 26b transfer heat to indoor air to change into liquid refrigerant while heating the indoor air. After flowing out of the load-side heat exchangers 26a and 26b, the liquid refrigerant is expanded at the load-side expansion devices 25a and 25b. The expanded refrigerant passes through the branch pipe 8b, the second backflow prevention devices 22a and 22b, the second relay expansion device 27 that is made to be opened, and the inflow pipe 5a, and then re-flows into the outdoor unit 1. At this time, the opening degree of the load-side expansion device 25a is controlled such that the degree of subcooling obtained as a difference between a value obtained by converting a pressure detected by the first relay-expansion-device inlet-side pressure sensor 33 into a saturation temperature and a temperature detected by the inlet-side temperature sensor 31a is constant. Similarly, the opening degree of the load-side expansion device 25b is controlled such that the degree of subcooling obtained as a difference between the value obtained by converting the pressure detected by the first relay-expansion-device inlet-side pressure sensor 33 into saturation temperature and a temperature detected by the inlet-side temperature sensor 31b is constant.
The refrigerant that has flowed into the outdoor unit 1 passes through the third flow passage 14c of the second flow switching device 14, and receives heat from outdoor air at the heat-source-side heat exchanger 12 to change into low-temperature and low-pressure gas refrigerant. The low-temperature and low-pressure gas refrigerant passes through the fourth flow passage 13d of the first flow switching device 13, the fourth flow passage 14d of the second flow switching device 14, and the accumulator 19, and is re-sucked into the compressor 10.
In the case where a thermal load is not generated in the load-side heat exchangers 26c and 26d, it is not necessary to cause refrigerant to flow into the load-side heat exchangers 26c and 26d. Thus, the load-side expansion devices 25c and 25d, which are associated with the load-side heat exchangers 26c and 26d, respectively, are closed. By contrast, in the case where a cooling energy load is generated in the load-side heat exchanger 26c or the load-side heat exchanger 26d, the load-side expansion device 25c or the load-side expansion device 25d is opened to cause refrigerant to be circulated. At this time, the opening degree of the load-side expansion device 25c or the load-side expansion device 25d is controlled such that the degree of subcooling obtained as a difference between a value obtained by converting a pressure detected by the pressure sensor 33 into a saturation temperature and a temperature detected by the inlet-side temperature sensor 31c or 31d is constant, in a similar manner to that of the control of the load-side expansion device 25a or the load-side expansion device 25b.
<Heating Main Operation Mode>
Low-temperature and low-pressure refrigerant is compressed by the compressor 10 to change into high-temperature and high-pressure gas refrigerant, and the high-temperature and high-pressure gas refrigerant is discharged. The high-temperature and high-pressure gas refrigerant discharged from the compressor 10 passes through the third flow passage 13c of the first flow switching device 13, and then flows out of the outdoor unit 1. The high-temperature and high-pressure gas refrigerant that has flowed out of the outdoor unit 1 passes through the outflow pipe 5b, and flows into the relay unit 3.
The high-temperature and high-pressure gas refrigerant that has flowed into the relay unit 3 passes through the gas-liquid separator 29, the first opening and closing device 23b, and the branch pipe 8a, and then flows into the load-side heat exchanger 26b that operates as a condenser. The refrigerant that has flowed into the load-side heat exchanger 26b transfers heat to indoor air to change into liquid refrigerant while heating the indoor air. After flowing out of the load-side heat exchanger 26b, the liquid refrigerant is expanded at the load-side expansion device 25b, and passes through the branch pipe 8b and the second backflow prevention device 22b. After that, most of the refrigerant passes through the first backflow prevention device 21a and the branch pipe 8b, and is expanded at the load-side expansion device 25a to change into low-temperature and low-pressure two-phase gas-liquid refrigerant. A remaining part of the liquid refrigerant is expanded at the second relay expansion device 27, which is also used as a bypass, to change into medium-temperature and medium-pressure liquid refrigerant or two-phase gas-liquid refrigerant. The liquid refrigerant or the two-phase gas-liquid refrigerant flows into a low-pressure pipe on the outlet side of the relay unit 3.
The two-phase gas-liquid refrigerant obtained through expansion by the load-side expansion device 25a flows into the load-side heat exchanger 26a that operates as an evaporator, and receives heat from indoor air to change into low-temperature and medium-pressure two-phase gas-liquid refrigerant while cooling the indoor air. After flowing out of the load-side heat exchanger 26a, the two-phase gas-liquid refrigerant passes through the branch pipe 8a and the second opening and closing device 24a, and flows out of the relay unit 3. The refrigerant that has flowed out of the relay unit 3 passes through the inflow pipe 5a, and re-flows into the outdoor unit 1. The refrigerant that has flowed into the outdoor unit 1 passes through the third flow passage 14c of the second flow switching device 14, and receives heat from outdoor air at the heat-source-side heat exchanger 12 to change into low-temperature and low-pressure gas refrigerant. The gas refrigerant passes through the heat-source-side heat exchanger 12, the fourth flow passage 13d of the first flow switching device 13, the fourth flow passage 14d of the second flow switching device 14, and the accumulator 19 in this order, and is re-sucked into the compressor 10.
At this time, the opening degree of the load-side expansion device 25b is controlled such that the degree of subcooling obtained as a difference between a value obtained by converting a pressure detected by the first relay-expansion-device inlet-side pressure sensor 33 into a saturation temperature and a temperature detected by the inlet-side temperature sensor 31b is constant. In contrast, the opening degree of the load-side expansion device 25a is controlled such that the degree of superheat obtained as a difference between a temperature detected by the inlet-side temperature sensor 31a and a temperature detected by the outlet-side temperature sensor 32a is constant.
The opening degree of the second relay expansion device 27 is controlled such that the pressure difference between a pressure detected by the first relay-expansion-device inlet-side pressure sensor 33 and a pressure detected by the first relay-expansion-device outlet-side pressure sensor 34 is equal to a predetermined pressure difference (for example, 0.3 MPa).
It should be noted that in the case where a thermal load is not applied to the load-side heat exchangers 26c and 26d, it is not necessary to cause refrigerant to flow in the load-side heat exchangers 26c and 26d. Thus, the load-side expansion devices 25c and 25d, which are associated with the load-side heat exchangers 26c and 26d, respectively, are closed. In contrast, in the case where a thermal load is applied to the load-side heat exchanger 26c or the load-side heat exchanger 26d, the load-side expansion device 25c or the load-side expansion device 25d is opened to cause refrigerant to be circulated in the load-side expansion device 25c or the load-side expansion device 25d.
According to Embodiment 1, the air-conditioning apparatus 100 includes the outdoor unit 1. The outdoor unit 1 includes the compressor 10 that compresses refrigerant and discharges the compressed refrigerant. The outdoor unit 1 includes the heat-source-side heat exchanger 12 that causes heat exchange to be performed between refrigerant and outside air. The air-conditioning apparatus 100 includes the relay unit 3. The relay unit 3 forms together with the outdoor unit 1, the refrigerant circuit 101. The outdoor unit 1 includes the first flow switching device 13 and the second flow switching device 14 each of which switches an associated flow passage for refrigerant between a plurality of flow passages, depending on which of the operation modes is set. The outflow pipe 5b that allows refrigerant to flow out of the outdoor unit 1 to the relay unit 3 and the inflow pipe 5a that allows refrigerant to flow from the relay unit 3 into the outdoor unit 1 are provided between the outdoor unit 1 and the relay unit 3. The compressor 10 and the first flow switching device 13 are connected to each other. The first flow switching device 13 and the second flow switching device 14 are connected to each other. The first flow switching device 13 and the outflow pipe 5b are connected to each other. The inflow pipe 5a and the second flow switching device 14 are connected to each other.
In the above configuration, the outflow pipe 5b and the inflow pipe 5a connect the outdoor unit 1 and the relay unit 3, and the flow direction of refrigerant in the outflow pipe 5b and the flow direction of refrigerant in the inflow pipe 5a are opposite to each other, and are each fixed to a single direction. Thus, a stable operation of the air-conditioning apparatus 100 can be achieved. Furthermore, the outdoor unit 1 includes the first flow switching device 13 and the second flow switching device 14 in place of check valves. Because a check valve that causes a pressure loss during the cooling operation is not provided, a pressure loss can be reduced, and deterioration of the cooling performance can be reduced. Therefore, the flow directions of refrigerant in the outflow pipe 5b and the inflow pipe 5a, which connect the outdoor unit 1 and the relay unit 3, are opposite to each other, and each necessarily fixed to a single direction, whereby a stable operation of the air-conditioning apparatus 100 can be achieved, and deterioration of the cooling performance can be reduced. In particular, a pressure loss, which would be caused at check valves on a low-pressure side of the exiting air-conditioning apparatus during a cooling operation, can be reduced, and the cooling performance can thus be improved. That is, during the cooling operation, low-pressure gas refrigerant that has flowed from the inflow pipe 5a into the outdoor unit 1 flows only through the second flow switching device 14 and the refrigerant pipe 4, whereby a pressure loss can be reduced, and the cooling performance can be improved. Furthermore, in the case where a plurality of check valves are provided as in the existing air-conditioning apparatus, arrangement of the refrigerant pipe 4 is complicated. However, in the embodiment, since no check valves are provided, setting of pipes is simplified, and a region in which the pipes are provided can be reduced.
According to Embodiment 1, the operation mode includes a cooling operation mode. In the cooling operation mode, refrigerant discharged from the compressor 10 flows through the first flow passage 13a of the first flow switching device 13 and the heat-source-side heat exchanger 12 in this order, then flows through the first flow passage 14a of the second flow switching device 14, the second flow passage 13b of the first flow switching device 13, and the outflow pipe 5b in this order, and flows into the relay unit 3. After flowing out of the relay unit 3, the refrigerant flows through the inflow pipe 5a, then flows through the second flow passage 14b of the second flow switching device 14, and flows into the compressor 10.
In the above configuration, in the outdoor unit 1, the first flow switching device 13 and the second flow switching device 14 can provide a flow passage for refrigerant in the cooling operation mode, in place of check valves.
According to Embodiment 1, the operation mode includes a cooling main operation mode in which a cooling and heating mixed operation is performed using the cooling operation mode.
In the above configuration, in the outdoor unit 1, each of the first flow switching device 13 and the second flow switching device 14 can provide a flow passage for refrigerant in the cooling main operation mode in which the cooling and heating mixed operation is performed using the cooling operation mode, in place of check valves.
According to Embodiment 1, the operation mode includes a heating operation mode. In the heating operation mode, refrigerant discharged from the compressor 10 flows through the third flow passage 13c of the first flow switching device 13, then flows through the outflow pipe 5b, and flows into the relay unit 3. After flowing out of the relay unit 3, the refrigerant flows through the inflow pipe 5a, then flows through the third flow passage 14c of the second flow switching device 14, the heat-source-side heat exchanger 12, the fourth flow passage 13d of the first flow switching device 13, and the fourth flow passage 14d of the second flow switching device 14 in this order, and flows into the compressor 10.
In the above configuration, in the outdoor unit 1, the first flow switching device 13 and the second flow switching device 14 can provide a flow passage for refrigerant in the heating operation mode, in place of check valves.
According to Embodiment 1, the operation mode includes a heating main operation mode in which the cooling and heating mixed operation is performed using the heating operation mode.
In the above configuration, in the outdoor unit 1, each of the first flow switching device 13 and the second flow switching device 14 can provide a flow passage for refrigerant in the heating main operation mode in which the cooling and heating mixed operation is performed using the heating operation mode, in place of check valves.
According to Embodiment 1, the first flow switching device 13 and the second flow switching device 14 are provided such that the first flow passages 13a and 14a, the second flow passages 13b and 14b, the third flow passages 13c and 14c, and the fourth flow passages 13d and 14d can be freely opened and closed. In the cooling operation mode, the first flow passages 13a and 14a and the second flow passages 13b and 14b are switched to be opened, and the third flow passages 13c and 14c and the fourth flow passages 13d and 14d are switched to be closed. In the heating operation mode, the third flow passages 13c and 14c and the fourth flow passages 13d and 14d are switched to be opened, and the first flow passages 13a and 14a and the second flow passages 13b and 14b are switched to be closed.
In the above configuration, in the outdoor unit 1, the first flow switching device 13 and the second flow switching device 14 can provide a flow passage for refrigerant for that can be switched between a flow passage for the cooling operation mode and a flow passage for the heating operation mode, in place of check valves.
According to Embodiment 1, at least one of the first flow switching device 13 and the second flow switching device 14 is a pilot four-way flow switching valve that switches a flow passage between a plurality of flow passages, based on a differential pressure.
In the above configuration, since the pilot four-way flow switching valve is driven by the differential pressure, the diameter of a flow passage of the refrigerant pipe 4 in the outdoor unit 1 can be increased. Thus, a large pilot four-way flow switching valve can be used. In contrast, in the case of adopting a direct-acting four-way flow switching valve, not the pilot four-way flow switching valve, in order to increase the diameter of a flow passage of the refrigerant pipe 4 in the outdoor unit 1, an electromagnetic coil that operates the direct-acting four-way flow switching valve needs to be made larger. Thus, the direct-acting four-way flow switching valve is made larger. Inevitably, the outdoor unit 1 is made larger. In contrast, in the case of adopting the pilot four-way flow switching valve, the configuration of the outdoor unit 1 can be simplified, thus reducing the cost.
According to Embodiment 1, the pilot four-way flow switching valve includes the high-pressure connection pipe 131 and the low-pressure connection pipe 132. The high-pressure connection pipe 131 is connected with the atmosphere of refrigerant whose pressure is higher than the pressure of the atmosphere of low-pressure refrigerant with which the low-pressure connection pipe 132 is connected.
In the above configuration, the pilot four-way flow switching valve can be driven by the differential pressure.
According to Embodiment 1, the pilot four-way flow switching valve includes the first pressure chamber 134 and the second pressure chamber 135 that are provided in the first container 133, and the pressure state of the first pressure chamber 134 and the pressure state of the second pressure chamber 135 are opposite to each other, since high-pressure refrigerant is connected with one of the first pressure chamber 134 and the second pressure chamber 135 by the low-pressure connection pipe 132, and low-pressure refrigerant is connected with the other of the first pressure chamber 134 and the second pressure chamber 135 by the high-pressure connection pipe 131. That is, when the first pressure chamber 134 is made in the high pressure state, the second pressure chamber 135 is made in the low pressure state, and when the first pressure chamber 134 is made in the low pressure state, the second pressure chamber 135 is made in the high pressure state. The pilot four-way flow switching valve includes the first partitioning part 136 and the second partitioning part 137 that are provided between the first pressure chamber 134 and the second pressure chamber 135 in the first container 133 such that spaces in the first pressure chamber 134 and the second pressure chamber 135 can be increased and decreased in an inversely correlated manner. The first partitioning part 136 partitions the first container 133 to define the first pressure chamber 134, and the second partitioning part 137 partitions the first container 133 to define the second pressure chamber 135. The pilot four-way flow switching valve has the space 140 between the first partitioning part 136 and the second partitioning part 137, and includes the coupling part 138 that couples the first partitioning part 136 and the second partitioning part 137 to each other. The pilot four-way flow switching valve includes the first valve body part 139 that is slidably provided in the middle of the coupling part 138 between the first pressure chamber 134 and the second pressure chamber 135 such that the distance between the first valve body part 139 and the first pressure chamber 134 and the distance between the first valve body part 139 and the second pressure chamber 135 can be increased and decreased in an inversely correlated manner. The four switching pipes 141, 142, 143, and 144 that define the first flow passages 13a and 14a, the second flow passages 13b and 14b, the third flow passages 13c and 14c, and the fourth flow passages 13d and 14d are connected with the space 140 between the first partitioning part 136 and the second partitioning part 137 of the first container 133. The three switching pipes 142, 143, and 144 of the four switching pipes 141, 142, 143, and 144 are provided in parallel in the slidable range of the first valve body part 139. The first valve body part 139 causes the switching pipe 142, which is connected to the inlet sides of the second flow passages 13b and 14b and the fourth flow passages 13d and 14d, to communicate with the inside of the first valve body part 139 at all times, and is slid in the slidable range to cause one of the switching pipes 143 and 144, which are connected to the outlet sides of the second flow passages 13b and 14b or the fourth flow passages 13d and 14d, to communicate with the inside of the first valve body part 139, in accordance with the pressures of refrigerant connected with the first pressure chamber 134 and the second pressure chamber 135. High-pressure refrigerant flows in the space 140 that is located between the switching pipe 141 connected to the inlet sides of the first flow passages 13a and 14a and the third flow passages 13c and 14c and located outside the first valve body part 139 and one of the switching pipes 144 and 143 that does not form one of the second flow passages 13b and 14b and the fourth flow passages 13d and 14d, the space 140 being also located between the first partitioning part 136 and the second partitioning part 137 in the first container 133.
In the above configuration, the pilot four-way flow switching valve can be driven by a differential pressure. The second flow passages 13b and 14b are opened at the same time as the first flow passages 13a and 14a are opened, and the fourth flow passages 13d and 14d are opened as the same time as the third flow passages 13c and 14c are opened.
According to Embodiment 1, the high-pressure connection pipe 131 is connected with the atmosphere of high-pressure refrigerant between the discharge side of the compressor 10 and the first flow switching device 13. The low-pressure connection pipe 132 is connected with the atmosphere of low-pressure refrigerant between the second flow switching device 14 and the suction side of the compressor 10.
In the above configuration, a differential pressure can be reliably ensured, and an intermediate stop of the pilot four-way flow switching valve can be prevented. Thus, a stable differential-pressure driving of the pilot four-way flow switching valve can be achieved, and switching between flow passages can be reliably performed.
According to Embodiment 1, the high-pressure connection pipe 131 in the first flow switching device 13 is connected with the atmosphere of high-pressure refrigerant in the switching pipe 141 that is connected to the inlet sides of the first flow passage 13a and the third flow passage 13c of the first flow switching device 13. The low-pressure connection pipe 132 in the first flow switching device 13 is connected with the atmosphere of low-pressure refrigerant in the switching pipe 142 that is connected to the inlet sides of the second flow passage 13b and the fourth flow passage 13d of the first flow switching device 13.
In the above configuration, the pilot four-way flow switching valve in the first flow switching device 13 can be configured as a single unit including the high-pressure connection pipe 131 and the low-pressure connection pipe 132 and can thus be easily handled.
According to Embodiment 1, the high-pressure connection pipe 131 in the second flow switching device 14 is connected with the atmosphere of high-pressure refrigerant in the switching pipe 141 that is connected to the inlet sides of the first flow passage 14a and the third flow passage 14c of the second flow switching device 14. The low-pressure connection pipe 132 in the second flow switching device 14 is connected with the atmosphere of low-pressure refrigerant in the switching pipe 142 that is connected to the inlet sides of the second flow passage 14b and the fourth flow passage 14d of the second flow switching device 14.
In the above configuration, the pilot four-way flow switching valve in the second flow switching device 14 can be configured as a single unit including the high-pressure connection pipe 131 and the low-pressure connection pipe 132, and can thus be easily handled.
According to Embodiment 1, the air-conditioning apparatus 100 includes the pressure switching unit 145 that switches refrigerant to flow in the pilot four-way flow switching valve between high-pressure refrigerant that flows through the high-pressure connection pipe 131 and low-pressure refrigerant that flows through the low-pressure connection pipe 132.
In the above configuration, the pilot four-way flow switching valve can be driven by a differential pressure using the high-pressure or low-pressure refrigerant that is applied by switching by the pressure switching unit 145.
According to Embodiment 1, the pressure switching unit 145 includes the second container 146 to which the high-pressure connection pipe 131 and the low-pressure connection pipe 132 are connected. The pressure switching unit 145 includes the second valve body part 148 that is provided in the second container 146, that causes a connection part of the low-pressure connection pipe 132 to communicate with the inside of the second valve body part 148 at all times, and that is slid in the slidable range to cause one of a connection part of the first communication flow passage 147a communicating with the first pressure chamber 134 and a connection part of the second communication flow passage 147b communicating with the second pressure chamber 135 to communicate with the inside of the second valve body part 148. The pressure switching unit 145 includes the driving part 149 that slides the second valve body part 148.
In the above configuration, the first pressure chamber 134 and the second pressure chamber 135 of the pilot four-way flow switching valves can be supplied with respective refrigerant having different pressures, that is, the high-pressure refrigerant is connected with one of the first pressure chamber 134 and the second pressure chamber 135, and low-pressure refrigerant is connected with the other of the first pressure chamber 134 and the second pressure chamber 135, and by switching by the pressure switching unit 145, when the first pressure chamber 134 is made in the high pressure state, the second pressure chamber 135 is made in the low pressure state, and when the first pressure chamber 134 is made in the low pressure state, the second pressure chamber 135 is made in the high pressure state, and the pilot four-way flow switching valve can be driven by the differential pressure.
According to Embodiment 1, the air-conditioning apparatus 100 includes one or more indoor units 2 that include respective load-side heat exchangers connected to the relay unit 3 by the refrigerant pipes 4 and that are included in the refrigerant circuit 101, for example, indoor units 2a to 2d that include the load-side heat exchangers 26a to 26d connected to the relay unit 3 by the refrigerant pipes 4 and that are included in the refrigerant circuit 101.
In the above configuration, the indoor units 2a to 2d are capable of performing cooling and heating using refrigerant that flows in the refrigerant circuit 101.
As illustrated in
In the cooling only operation mode and the cooling main operation mode, the opening degree of the expansion device 15 is adjusted such that the pressure of the first flow passage 13a in the first flow switching device 13 is higher than the pressure of the second flow passage 13b in the first flow switching device 13. Furthermore, in the heating only operation mode and the heating main operation mode, the opening degree of the expansion device 15 is adjusted such that the pressure of the third flow passage 14c is higher than the pressure of the fourth flow passage 14d in the second flow switching device 14.
According to Embodiment 2, the air-conditioning apparatus 100 includes the expansion device 15 that is provided downstream of the heat-source-side heat exchanger 12 in the case where the heat-source-side heat exchanger 12 is used as a condenser.
In the above configuration, a differential pressure can be reliably ensured by the expansion device 15, and an intermediate stop of the pilot four-way flow switching valve can be prevented. Thus, the pilot four-way flow switching valve can be stably driven by the differential pressure, and switching between flow passages can be reliably performed.
According to Embodiment 2, in the cooling operation mode, the opening degree of the expansion device 15 is adjusted such that the pressure of the first flow passage 13a in the first flow switching device 13 is higher than the pressure of the second flow passage 13b in the first flow switching device 13. In the heating operation mode, the opening degree of the expansion device 15 is adjusted such that the pressure of the third flow passage 14c is higher than the pressure of the fourth flow passage 14d in the second flow switching device 14.
In the above configuration, the differential-pressure driving part of the pilot four-way flow switching valve is pushed by higher-pressure refrigerant, and leakage of high-pressure refrigerant to a low-pressure refrigerant side can be prevented in the pilot four-way flow switching valve. Thus, deterioration of the capacity and performance of the pilot four-way flow switching valve can be reduced.
The second flow switching device 14 includes four opening and closing units that can open and close respective flow passages, that is, the first flow passage 14a, the second flow passage 14b, the third flow passage 14c, and the fourth flow passage 14d. In
The first flow switching device 13 includes four opening and closing units that can open and close respective flow passages, that is, the first flow passage 13a, the second flow passage 13b, the third flow passage 13c, and the fourth flow passage 13d. In
In Embodiment 3 and Modification 2, the second flow switching device 14 includes four opening and closing units that can open and close respective flow passages, that is, the first flow passage 14a, the second flow passage 14b, the third flow passage 14c, and the fourth flow passage 14d. However, the first flow switching device 13 and the second flow switching device 14 are not necessarily configured as described above. At least one of the first flow switching device 13 and the second flow switching device 14 may include four opening and closing units that can open and close respective flow passages, that is, the first flow passage 13a or 14a, the second flow passage 13b or 14b, the third flow passage 13c or 14c, and the fourth flow passage 13d or 14d.
According to Embodiment 3, at least one of the first flow switching device 13 and the second flow switching device 14 includes four opening and closing units that can open and close respective flow passages, that is, the first flow passage 13a or 14a, the second flow passage 13b or 14b, the third flow passage 13c or 14c, and the fourth flow passage 13d or 14d.
In the above configuration, in the case where the refrigerant flow in the outflow pipe 5b and the inflow pipe 5a that connect the outdoor unit 1 and the relay unit 3, the refrigerant in the outflow pipe 5b and the refrigerant in the inflow pipe 5a flows in the opposite directions such that the flow direction of the refrigerant in each of the outflow pipe 5b and the inflow pipe 5a is necessarily fixed to a single direction, whereby it is possible to reduce deterioration of the cooling performance, while achieving a stable operation of the air-conditioning apparatus 100.
As illustrated in
<Cooling Only Operation Mode and Cooling Main Operation Mode>
In the cooling only operation mode and the cooling main operation mode, the first flow passages 13a, 14a, and 16a and the second flow passages 13b, 14b, and 16b of the first flow switching device 13, the second flow switching device 14, and the third flow switching device 16 are switched to be opened. Furthermore, the third flow passages 13c, 14c, and 16c and the fourth flow passages 13d, 14d, and 16d of the first flow switching device 13, the second flow switching device 14, and the third flow switching device 16 are switched to be closed. Thus, refrigerant discharged from the compressor 10 flows through the first flow passage 13a of the first flow switching device 13, the heat-source-side heat exchanger 12, and the expansion device 15 in this order, and flows through the first flow passage 16a of the third flow switching device 16, the heat-source-side heat exchanger 12, and the expansion device 15 in this order. After that, the refrigerant flows through the first flow passage 14a of the second flow switching device 14, the second flow passage 13b of the first flow switching device 13, and the outflow pipe 5b in this order, and flows into the relay unit 3. In the cooling operation mode and the cooling main operation mode, when at least one of the expansion devices 15 is adjusted to be closed, the amounts of condensation of refrigerant at the two heat-source-side heat exchangers 12 can be minutely adjusted.
<Enhanced-Heating Cooling Main Operation Mode>
<Heating Only Operation Mode and Heating Main Operation Mode>
The refrigerant that has flowed out of the relay unit 3 flows through the inflow pipe 5a, flows through the third flow passage 14c of the second flow switching device 14, and branches off into refrigerant streams. One of the refrigerant streams flows through the expansion device 15, one of the heat-source-side heat exchangers 12, the fourth flow passage 13d of the first flow switching device 13, the fourth flow passage 14d of the second flow switching device 14, and the accumulator 19 in this order, and flows into the compressor 10. The other refrigerant streams flows through the expansion device 15, the other of the heat-source-side heat exchangers 12, and the fourth flow passage 16d of the third flow switching device 16 in this order, and joins the above one of the refrigerant streams in a region located upstream of the accumulator 19.
According to Embodiment 4, the outdoor unit 1 includes two heat-source-side heat exchangers 12 that are provided in parallel. One of the heat-source-side heat exchangers 12 is connected to the first flow switching device 13 by the refrigerant pipe 4. The outdoor unit 1 includes the third flow switching device 16 that is connected to the other one of the heat-source-side heat exchangers 12 by the refrigerant pipe 4, and that causes refrigerant in the third flow switching device 16 to flow in parallel with refrigerant that is caused to flow by the first flow switching device 13. The outdoor unit 1 includes the check valve 17 provided at the refrigerant pipe 4 that is located between the inflow pipe 5a and the third flow switching device 16.
In the above configuration, during the cooling operation, refrigerant that flows in the outdoor unit 1 branches off to flow into the two heat-source-side heat exchangers 12 that are disposed in parallel. Thus, the heat exchange efficiency can be improved, and the pressure loss during the cooling operation can further be reduced. Furthermore, during the cooling main operation, in the case where a heating load is high, since the two heat-source-side heat exchangers 12 are disposed in parallel, the amounts of refrigerant to be condensed at the heat-source-side heat exchangers 12 can be easily adjusted, and a high quality can be easily maintained. Thus, heating energy can be ensured, and the heating capacity during the cooling and heating mixed operation can be improved.
As illustrated in
The outdoor unit 1 and the relay unit 3 are connected to each other by the outflow pipe 5b and the inflow pipe 5a in which refrigerant flows through the relay heat exchangers 35a and 35b provided in the relay unit 3. The relay unit 3 and the indoor units 2 are connected to each other by the heat medium pipe 70 in which a heat medium flows through the relay heat exchangers 35a and 35b.
The relay unit 3 includes the two relay heat exchangers 35a and 35b, two relay expansion devices 38a and 38b, two opening and closing devices 36a and 36b, and two relay flow switching devices 39a and 39b. The relay unit 3 includes two pumps 41a and 41b, four first heat-medium flow switching devices 50a to 50d, four second heat-medium flow switching devices 51a to 51d, and four heat-medium flow rate control devices 52a to 52d.
The relay heat exchangers 35a and 35b operate as condensers or evaporators. The relay heat exchangers 35a and 35b cause heat exchange to be performed between refrigerant and a heat medium, and transmits cooling energy or heating energy generated at the outdoor unit 1 and stored in the refrigerant to the heat medium. The relay heat exchanger 35a is provided between the relay expansion device 38a and the relay flow switching device 39a in the refrigerant circuit 101. The relay heat exchanger 35a is applied to heating of a heat medium during the cooling and heating mixed operation. Furthermore, the relay heat exchanger 35b is provided between the relay expansion device 38b and the relay flow switching device 39b in the refrigerant circuit 101. The relay heat exchanger 35b is applied to cooling of a heat medium during the cooling and heating mixed operation.
The relay expansion devices 38a and 38b each have a function of a pressure reducing valve or an expansion valve, and reduce the pressure of refrigerant to expand the refrigerant. The relay expansion device 38a is provided upstream of the relay heat exchanger 35a in the flow of refrigerant during the cooling operation. The relay expansion device 38b is provided upstream of the relay heat exchanger 35b in the flow of refrigerant during the cooling operation. The two relay expansion devices 38a and 38b are each, for example, an electronic expansion valve whose opening degree can be changed.
The opening and closing devices 36a and 36b are each, for example, a two-way valve, and open and close the refrigerant pipe 4. The opening and closing device 36a is provided at the refrigerant pipe 4 that is located on the inlet side for refrigerant. The opening and closing device 36b is provided at the refrigerant pipe 4 that connects the inlet side and the outlet side for refrigerant.
The relay flow switching devices 39a and 39b are each, for example, a four-way valve and perform switching between the flows of refrigerant, depending on which of the operation modes is set. The relay flow switching device 39a is provided downstream of the relay heat exchanger 35a in the flow of refrigerant during the cooling operation. The relay flow switching device 39b is provided downstream of the relay heat exchanger 35b in the flow of refrigerant during the cooling only operation.
The pumps 41a and 41b pressurize a heat medium connected to the heat medium pipe 70, thereby circulating the heat medium. The pump 41a is provided at the heat medium pipe 70 that is located between the relay heat exchanger 35a and the second heat-medium flow switching devices 51a to 51d. The pump 41b is provided at the heat medium pipe 70 that is located between the relay heat exchanger 35b and the second heat-medium flow switching devices 51a to 51d. The pumps 41a and 41b are each, for example, a pump whose capacity can be controlled.
The four first heat-medium flow switching devices 50a to 50d are each, for example, a three-way valve and each switch an associated flow passage for the heat medium between a plurality of flow passages. The number of the first heat-medium flow switching devices provided corresponds to the number of the indoor units 2 installed, and in an example illustrated in the figure, the first heat-medium flow switching devices 50a to 50d are provided. One of three ports of each of the first heat-medium flow switching devices 50a to 50d is connected to the relay heat exchanger 35a, another one of the three ports of each of the first heat-medium flow switching devices 50a to 50d is connected to the relay heat exchanger 35b, and the other of the three ports of each of the first heat-medium flow switching devices 50a to 50d is connected to the associated one of the heat-medium flow rate control devices 52a to 52d. The first heat-medium flow switching devices 50a to 50d are provided on the outlet sides of heat medium flow passages for the load-side heat exchangers 26a to 26d, respectively. In
The four second heat-medium flow switching devices 51a to 51d are each, for example, a three-way valve and performs switching between flow passages for the heat medium. The number of the second heat-medium flow switching devices provided corresponds to the number of the indoor units 2 installed, and in the example illustrated in the figure, the second heat-medium flow switching devices 51a to 51d are provided. One of three ports of each of the second heat-medium flow switching devices 51a to 51d is connected to the relay heat exchanger 35a, another one of the three ports of each of the second heat-medium flow switching devices 51a to 51d is connected to the relay heat exchanger 35b, and the other of the three ports of each of the second heat-medium flow switching devices 51a to 51d is connected to the relay heat exchanger 35b, and the other of the three ports of each of the second heat-medium flow switching devices 51a to 51d is connected to an associated one of the load-side heat exchangers 26a to 26d. The second heat-medium flow switching devices 51a to 51d are provided on the inlet sides of heat medium flow passages for the load-side heat exchangers 26a to 26d, respectively. In association with the indoor units 2, the second heat-medium flow switching devices 51a, 51b, 51c, and 51d are illustrated in this order from the lower side of the figure.
The four heat-medium flow rate control devices 52a to 52d are each, for example, a two-way valve whose opening area can be controlled, and control the flow rate in the heat medium pipe 70. The number of the heat-medium flow rate control devices provided corresponds to the number of the indoor units 2 installed, and in the example illustrated in the figure, the heat-medium flow rate control devices 52a to 52d are provided. One of two ports of each of the heat-medium flow rate control devices 52a to 52d is connected to an associated one of the load-side heat exchangers 26a to 26d, and the other of the two ports of each of the heat-medium flow rate control devices 52a to 52d is connected to an associated one of the first heat-medium flow switching devices 50a to 50d. The heat-medium flow rate control devices 52a to 52d are provided on the outlet sides of heat medium flow passages for the load-side heat exchangers 26a to 26d, respectively. In association with the indoor units 2, the heat-medium flow rate control devices 52a, 52b, 52c, and 52d are illustrated in this order from the lower side of the figure. Furthermore, the heat-medium flow rate control devices 52a to 52d may be provided on the inlet sides of the heat medium flow passages for the load-side heat exchangers 26a to 26d, respectively.
Various sensors are provided at the relay unit 3. Signals related to detection by the sensors are transmitted to, for example, the controller 60.
<Configuration of Indoor Units 2a to 2d>
The indoor units 2a to 2d are included in the heat medium circuit 102. For example, the indoor units 2a to 2d have the same configuration. The indoor units 2a to 2d include the load-side heat exchangers 26a to 26d, respectively. The load-side heat exchangers 26a to 26d are connected to the relay unit 3 by the branch pipes 8a and 8b. At each of the load-side heat exchangers 26a to 26d, air supplied by a load-side fan not illustrated exchanges heat with a heat medium, whereby cooling air or heating air to be supplied to an indoor space is generated.
Operation modes of the air-conditioning apparatus 100 include four operation modes as in the air-conditioning apparatus 100 as described above regarding Embodiment 1. Of the operation modes, a first operation mode is a cooling only operation mode in which one or ones of the indoor units 2, which are driven, are all allowed to perform the cooling operation; a second operation mode is a heating only operation mode in which one or ones of the indoor units 2, which are driven, are all allowed to perform the heating operation; a third operation mode is a cooling main operation mode that is applied as a cooling and heating mixed operation in the case where a cooling load is high; and a fourth operation mode is a heating main operation mode that is applied as a cooling and heating mixed operation in the case where a heating load is high.
According to Embodiment 5, the relay unit 3 includes the relay heat exchangers 35a and 35b that cause heat exchange to be performed between refrigerant and a heat medium. The air-conditioning apparatus 100 includes one or more indoor units 2a to 2d that include the load-side heat exchangers 26a to 27d connected to the relay heat exchangers 35a and 35b in the relay unit 3 by the heat medium pipes 70 in which a heat medium flows, and that form, together with the relay unit 3, the heat medium circuit 102.
In the above configuration, the indoor units 2a to 2d are capable of performing cooling and heating using a heat medium that has exchanged heat with refrigerant in the refrigerant circuit 101 at the relay heat exchangers 35a and 35b of the relay unit 3. Embodiments 1 to 5 may be combined or may be applied to other parts.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/025173 | 6/25/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/261387 | 12/30/2020 | WO | A |
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20220205687 A1 | Jun 2022 | US |