Patent Grant
12013159
This application is a U.S. National Stage Application of International Patent Application No. PCT/JP2019/037054, filed on Sep. 20, 2019, the disclosure of which is incorporated herein by reference.
The present disclosure relates to an air-conditioning apparatus capable of performing a heating operation, a defrosting operation, and a heating-defrosting simultaneous operation.
A known air-conditioning apparatus is capable of simultaneously performing a heating operation and a defrosting operation (refer to Patent Literature 1, for example). Patent Literature 1 discloses an air-conditioning apparatus including a refrigeration cycle formed by connecting a compressor, a four-way valve, outdoor heat exchangers connected in parallel, pressure reducing devices arranged adjacent to inlets of the outdoor heat exchangers, and an indoor heat exchanger with refrigerant pipes. This refrigeration cycle is capable of performing a heating operation, a reverse-cycle defrosting operation, and a defrosting-heating operation in which a subset of the outdoor heat exchangers operates as a condenser and the other outdoor heat exchangers operate as evaporators.
This air-conditioning apparatus can defrost the outdoor heat exchangers while continuing heating by performing the defrosting-heating operation. In the defrosting-heating operation, the defrosting capacity of the refrigeration cycle is partly used for heating. This makes the time required to complete defrosting longer than that in the reverse-cycle defrosting operation. In the air-conditioning apparatus disclosed in Patent Literature 1, the defrosting-heating operation causes a reduction in average heating capacity per cycle from the completion of defrosting to the completion of the next defrosting, between which the heating operation is performed.
An air-conditioning apparatus has been developed to increase the average heating capacity (refer to Patent Literature 2, for example). Patent Literature 2 discloses an air-conditioning apparatus including a refrigerant circuit, two three-way valves, a check valve, and a bypass expansion valve. The refrigerant circuit includes a compressor, a four-way valve, a first outdoor heat exchanger, a second outdoor heat exchanger, and an indoor heat exchanger. In this air-conditioning apparatus, the two three-way valves are caused to switch between passages during the heating operation so that either one of the first and second outdoor heat exchangers operates as a condenser and the other outdoor heat exchanger operates as an evaporator, thus achieving a heating-defrosting simultaneous operation.
This air-conditioning apparatus performs the heating-defrosting simultaneous operation when the difference between a maximum operating frequency of the compressor and an operating frequency thereof in the heating operation is greater than or equal to a threshold, and performs the defrosting operation when the difference therebetween is less than the threshold. This increases the average heating capacity per cycle from the completion of defrosting to the completion of the next defrosting, between which the heating operation is performed.
In the air-conditioning apparatus disclosed in Patent Literature 2, for example, switching failure at the four-way valve or the three-way valves caused for some reason forms a closed circuit in which refrigerant does not circulate through the refrigerant circuit. The closed circuit may cause, for example, an abnormally high pressure at the compressor or demagnetization resulting from an increase in temperature of a motor in the compressor, leading to a breakdown of the compressor. Under such conditions, it is difficult to maintain the quality of the compressor. Unfortunately, typical air-conditioning apparatuses cannot detect switching failure at a four-way valve or a three-way valve.
In response to the above issue, it is an object of the present disclosure to provide an air-conditioning apparatus capable of detecting switching failure at a valve.
An air-conditioning apparatus according to an embodiment of the present disclosure includes a four-way valve having a first port, a second port, a third port, and a fourth port, a first three-way valve and a second three-way valve each having a fifth port, a sixth port, a seventh port, and an eighth port, the eighth port being closed, a compressor having a discharge portion connected to the first port and a suction portion connected to the second port and the sixth ports of the first and second three-way valves and configured to suck refrigerant, compress the refrigerant, and discharge the compressed refrigerant, an indoor heat exchanger connected to the fourth port and configured to exchange heat between the refrigerant and indoor air, an expansion valve connected to the indoor heat exchanger and configured to reduce the pressure of the refrigerant, a first outdoor heat exchanger disposed between the expansion valve and the seventh port of the first three-way valve and configured to exchange heat between the refrigerant and outdoor air, a second outdoor heat exchanger disposed between the expansion valve and the seventh port of the second three-way valve and configured to exchange heat between the refrigerant and the outdoor air, a bypass expansion valve disposed between the discharge portion of the compressor and the fifth ports of the first and second three-way valves, a check valve having a first end connected to the third port and a second end connected between the bypass expansion valve and the fifth ports of the first and second three-way valves and configured to allow the refrigerant to flow in a direction from the first end to the second end and block the refrigerant from flowing in an opposite direction therefrom, a discharge temperature sensor configured to measure a discharge temperature of the refrigerant discharged from the compressor, an indoor pipe temperature sensor configured to measure a pipe temperature of a pipe through which the refrigerant flows in the indoor heat exchanger, an indoor temperature sensor configured to measure an indoor temperature of the indoor air, a current sensor configured to measure a current supplied to the compressor, and a controller configured to detect switching failure at the four-way valve, the first three-way valve, and the second three-way valve. The air-conditioning apparatus is capable of performing a heating operation in which the first and second outdoor heat exchangers operate as evaporators and the indoor heat exchanger operates as a condenser, a defrosting operation and a cooling operation in each of which the first and second outdoor heat exchangers operate as condensers, and a heating-defrosting simultaneous operation in which one of the first and second outdoor heat exchangers operates as an evaporator and the other one of the first and second outdoor heat exchangers and the indoor heat exchanger operate as condensers. The controller is configured to detect switching failure at the four-way valve, the first three-way valve, or the second three-way valve by using the temperatures measured by the discharge temperature sensor, the indoor pipe temperature sensor, and the indoor temperature sensor and the current value measured by the current sensor in consideration of an operation status.
According to the embodiment of the present disclosure, switching failure at any of the valves can be detected by using, for example, the temperatures measured by the discharge temperature sensor, the indoor pipe temperature sensor, and the indoor temperature sensor.
Embodiments of the present disclosure will be described with reference to the drawings. The following embodiments should not be construed as limiting the present disclosure, and can be variously modified without departing from the spirit and scope of the present disclosure. Furthermore, the present disclosure includes any and all combinations of components that can be combined in the following embodiments. In addition, note that components designated by the same reference signs in the following figures are the same components or equivalents. This note applies to the entire description herein.
An air-conditioning apparatus according to Embodiment 1 will be described. The air-conditioning apparatus according to Embodiment 1 is configured to perform, at least, a heating operation, a cooling operation, a reverse-cycle defrosting operation (hereinafter, simply referred to as a “defrosting operation”), and a heating-defrosting simultaneous operation.
[Configuration of Air-Conditioning Apparatus 100]
The air-conditioning apparatus 100 further includes an outdoor unit installed outside a room and an indoor unit installed inside the room. The outdoor unit houses the compressor 11, the four-way valve 12, the expansion valve 14, the first outdoor heat exchanger 15a, the second outdoor heat exchanger 15b, the first three-way valve 16a, the second three-way valve 16b, the capillary tubes 17a and 17b, the bypass expansion valve 18, and the check valve 19. The indoor unit houses the indoor heat exchanger 13.
(Compressor 11)
The compressor 11 sucks low-pressure gas refrigerant, compresses the refrigerant into high-pressure gas refrigerant, and discharges the refrigerant. As the compressor 11, for example, an inverter-driven compressor whose operating frequency is adjustable is used. The compressor 11 has a preset range of operating frequencies. The compressor 11 is configured to operate at a variable operating frequency included in the range of operating frequencies under the control of the outdoor controller 50.
(Four-Way Valve 12)
The four-way valve 12, which switches between refrigerant flow directions in the refrigerant circuit 10, has four ports E, F, G, and H. In the following description, the port G, the port E, the port F, and the port H may be referred to as “first port G”, “second port E”, “third port F”, and “fourth port H”, respectively. The four-way valve 12 can have a first position where the second port E communicates with the third port F and the first port G communicates with the fourth port H and a second position where the second port E communicates with the fourth port H and the third port F communicates with the first port G. Under the control of the outdoor controller 50, the four-way valve 12 is set at the first position in the heating operation and the heating-defrosting simultaneous operation and is set at the second position in the defrosting operation and the cooling operation.
(Indoor Heat Exchanger 13)
The indoor heat exchanger 13 exchanges heat between the refrigerant flowing therethrough and indoor air sent by an indoor fan (not illustrated) housed in the indoor unit. In the heating operation, the indoor heat exchanger 13 operates as a condenser that transfers heat from the refrigerant to the indoor air to condense the refrigerant and heat the indoor air. In the cooling operation, the indoor heat exchanger 13 operates as an evaporator that evaporates the refrigerant to cool the indoor air with the heat of vaporization.
(Expansion Valve 14)
The expansion valve 14 is a valve that reduces the pressure of the refrigerant. As the expansion valve 14, for example, an electronic expansion valve whose opening degree is adjustable under the control of the outdoor controller 50 is used. The opening degree of the expansion valve 14 is controlled by the outdoor controller 50.
(First Outdoor Heat Exchanger 15a and Second Outdoor Heat Exchanger 15b)
The first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b each exchange heat between the refrigerant flowing therethrough and outdoor air sent by an outdoor fan (not illustrated) housed in the outdoor unit. The first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b operate as evaporators in the heating operation and operate as condensers in the cooling operation.
The first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b are connected in parallel to each other in the refrigerant circuit 10. The first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b are formed by, for example, dividing a single heat exchanger into an upper portion and a lower portion. In this case, the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b are arranged in parallel to each other in a direction in which the air flows.
(First Three-Way Valve 16a and Second Three-Way Valve 16b)
The first three-way valve 16a and the second three-way valve 16b each switch between the refrigerant flow directions for the heating operation, for the defrosting operation and the cooling operation, and for the heating-defrosting simultaneous operation. The first three-way valve 16a is, for example, a four-way valve having four ports Aa, Ba, Ca, and Da with the port Ba closed to prevent leakage of the refrigerant. In the following description, the port Ca, the port Aa, the port Da, and the port Ba may be referred to as “fifth port Ca”, “sixth port Aa”, “seventh port Da”, and “eighth port Ba”, respectively.
The second three-way valve 16b is, for example, a four-way valve having four ports Ab, Bb, Cb, and Db with the port Bb closed to prevent the leakage of the refrigerant. In the following description, the port Cb, the port Ab, the port Db, and the port Bb may be referred to as “fifth port Cb”, “sixth port Ab”, “seventh port Db”, and “eighth port Bb”, respectively.
The first three-way valve 16a and the second three-way valve 16b can have a first position, a second position, a third position, and a fourth position. At the first position of the first three-way valve 16a, the sixth port Aa communicates with the seventh port Da, and the eighth port Ba communicates with the fifth port Ca. At the first position of the second three-way valve 16b, the sixth port Ab communicates with the seventh port Db, and the eighth port Bb communicates with the fifth port Cb. At the second position of the first three-way valve 16a, the sixth port Aa communicates with the eighth port Ba, and the fifth port Ca communicates with the seventh port Da. At the second position of the second three-way valve 16b, the sixth port Ab communicates with the eighth port Bb, and the fifth port Cb communicates with the seventh port Db.
At the third position of the first three-way valve 16a, the sixth port Aa communicates with the eighth port Ba, and the fifth port Ca communicates with the seventh port Da. At the third position of the second three-way valve 16b, the sixth port Ab communicates with the seventh port Db, and the eighth port Bb communicates with the fifth port Cb. At the fourth position of the first three-way valve 16a, the sixth port Aa communicates with the seventh port Da, and the eighth port Ba communicates with the fifth port Ca. At the fourth position of the second three-way valve 16b, the sixth port Ab communicates with the eighth port Bb, and the fifth port Cb communicates with the seventh port Db.
Under the control of the outdoor controller 50, the first three-way valve 16a and the second three-way valve 16b are set at the first position in the heating operation and are set at the second position in the defrosting operation and the cooling operation. Under the control of the outdoor controller 50, the first three-way valve 16a and the second three-way valve 16b are set at the third or fourth position in the heating-defrosting simultaneous operation.
(Capillary Tubes 17a and 17b)
The capillary tubes 17a and 17b reduce the pressure of the refrigerant. The capillary tube 17a is disposed between the first outdoor heat exchanger 15a and the expansion valve 14. The capillary tube 17b is disposed between the second outdoor heat exchanger 15b and the expansion valve 14.
(Bypass Expansion Valve 18)
The bypass expansion valve 18 is disposed between a discharge portion of the compressor 11 and the two three-way valves, or the first three-way valve 16a and the second three-way valve 16b. The bypass expansion valve 18 adjusts the flow rate of the refrigerant while either one of the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b is being defrosted in the heating-defrosting simultaneous operation. The bypass expansion valve 18 is opened or closed under the control of the outdoor controller 50. As the bypass expansion valve 18, for example, an electronic expansion valve is used. The bypass expansion valve 18 may be any other valve, such as a solenoid valve or a motor-operated valve. The bypass expansion valve 18 further has a function of reducing the pressure of refrigerant.
(Check Valve 19)
The check valve 19 is disposed between a downstream side of the bypass expansion valve 18 and the port F of the four-way valve 12. The check valve 19 controls the flow of the refrigerant so that high-pressure gas refrigerant discharged from the compressor 11 does not return to the compressor 11 via the four-way valve 12 in the heating operation or the heating-defrosting simultaneous operation. Specifically, the check valve 19 is configured to permit the flow of the refrigerant in a direction from the port F of the four-way valve 12 to the first three-way valve 16a and the second three-way valve 16b and block the flow of the refrigerant in a direction from the downstream side of the bypass expansion valve 18 to the port F of the four-way valve 12.
(Sensors)
The air-conditioning apparatus 100 further includes a discharge temperature sensor 31, an indoor pipe temperature sensor 32, an indoor temperature sensor 33, and a current sensor 34. The discharge temperature sensor 31 is disposed at the refrigerant pipe between the compressor 11 and the four-way valve 12 or the surface of the discharge portion of the compressor 11. The discharge temperature sensor 31 measures the temperature of high-temperature gas refrigerant discharged from the compressor 11. The indoor pipe temperature sensor 32 is disposed at the refrigerant pipe in the indoor heat exchanger 13. The indoor pipe temperature sensor 32 measures a pipe temperature, or the temperature of the pipe through which the refrigerant flows, in the indoor heat exchanger 13. In the following description, the pipe temperature in the indoor heat exchanger 13 may be referred to as an “indoor pipe temperature”.
The indoor temperature sensor 33 is disposed inside the indoor unit. The indoor temperature sensor 33 measures the temperature of the indoor air. The current sensor 34 is disposed at the compressor 11. The current sensor 34 measures a current supplied to the compressor 11 in operation.
(Indoor Controller 60)
The indoor controller 60 receives information on the temperatures, measured by the indoor pipe temperature sensor 32 and the indoor temperature sensor 33, from these sensors. Furthermore, the indoor controller 60 receives various pieces of information, such as operation information and setting information input by user operations on, for example, a remote control (not illustrated). The indoor controller 60 transmits the received various pieces of information to the outdoor controller 50. The indoor controller 60 is configured as, for example, an arithmetic unit, such as a microcomputer that runs software to implement a variety of functions, or hardware, such as circuit devices corresponding to the functions.
(Outdoor Controller 50)
The outdoor controller 50 receives the various pieces of information, such as the information on the temperatures, from the indoor controller 60. Furthermore, the outdoor controller 50 receives information on the temperature measured by the discharge temperature sensor 31. In addition, the outdoor controller 50 receives information on the current to the compressor 11 measured by the current sensor 34. The outdoor controller 50 controls, based on the received various pieces of information, the components in the refrigerant circuit 10 including the compressor 11, the four-way valve 12, the expansion valve 14, the first three-way valve 16a, the second three-way valve 16b, the bypass expansion valve 18, and the indoor and outdoor fans (not illustrated).
The information obtaining unit 51 obtains various pieces of information, such as information on measurements of the sensors in the air-conditioning apparatus 100 and operation information input by a user operation. In Embodiment 1, the information obtaining unit 51 obtains a discharge temperature, or the temperature of the refrigerant discharged from the compressor 11, from the discharge temperature sensor 31. The information obtaining unit 51 obtains an indoor pipe temperature, measured by the indoor pipe temperature sensor 32, via the indoor controller 60. The information obtaining unit 51 obtains an indoor temperature, measured by the indoor temperature sensor 33, via the indoor controller 60. The information obtaining unit 51 obtains a current value I, supplied to the compressor 11, from the current sensor 34. Furthermore, the information obtaining unit 51 obtains operation information on the air-conditioning apparatus 100 set by, for example, a user with the remote control (not illustrated), via the indoor controller 60.
The operation status determining unit 52 determines, based on the operation information obtained by the information obtaining unit 51, an operation status of the air-conditioning apparatus 100.
The temperature difference calculating unit 53 calculates a temperature difference, which is the difference between two pieces of temperature information, on the basis of the indoor temperature, the indoor pipe temperature, and the discharge temperature obtained by the information obtaining unit 51. In Embodiment 1, the temperature difference calculating unit 53 calculates a temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature. Furthermore, the temperature difference calculating unit 53 calculates a temperature difference ΔT2 between the discharge temperature and the indoor pipe temperature.
The comparison unit 54 compares various pieces of information. In Embodiment 1, the comparison unit 54 compares the temperature difference ΔT1 calculated by the temperature difference calculating unit 53 with a first temperature difference threshold Tth1 stored in the storage unit 55. The first temperature difference threshold Tth1 is a predetermined value for the temperature difference ΔT1. Furthermore, the comparison unit 54 compares the temperature difference ΔT2 calculated by the temperature difference calculating unit 53 with a second temperature difference threshold Tth2 stored in the storage unit 55. The second temperature difference threshold Tth2 is a predetermined value for the temperature difference ΔT2. The first temperature difference threshold Tth1 and the second temperature difference threshold Tth2 are used to determine whether normal switching of the four-way valve 12, the first three-way valve 16a, and the second three-way valve 16b is done.
Furthermore, the comparison unit 54 compares the current value I supplied to the compressor 11, obtained by the information obtaining unit 51, with a current threshold Ith stored in the storage unit 55. The current threshold Ith is a predetermined value for the current value I and is used to determine whether the compressor 11 is likely to be under abnormal conditions.
The storage unit 55 stores various values to be used in the units of the outdoor controller 50. In Embodiment 1, the storage unit 55 stores the first temperature difference threshold Tth1, the second temperature difference threshold Tth2, and the current threshold Ith, which are used by the comparison unit 54.
In the case where the functions are executed by hardware, the processing circuit 71 corresponds to, for example, a single circuit, a composite circuit, a programmed processor, a parallel-programmed processor, an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), or a combination thereof. In the outdoor controller 50, the functions of the information obtaining unit 51, the operation status determining unit 52, the temperature difference calculating unit 53, the comparison unit 54, and the storage unit 55 may be implemented by individual processing circuits 71. The functions of the units may be implemented by a single processing circuit 71.
In the case where the functions are executed by software, the functions of the information obtaining unit 51, the operation status determining unit 52, the temperature difference calculating unit 53, the comparison unit 54, and the storage unit 55 in the outdoor controller 50 are implemented by software, firmware, or a combination of software and firmware. Software and firmware are described as programs and are stored in the memory 82. The processor 81 reads the programs stored in the memory 82 and runs the programs, thus implementing the functions.
Examples of the memory 82 include nonvolatile and volatile semiconductor memories, such as a random access memory (RAM), a read-only memory (ROM), a flash memory, an erasable and programmable ROM (EPROM), and an electrically erasable and programmable ROM (EEPROM). As the memory 82, for example, a removable recording medium, such as a magnetic disk, a flexible disk, an optical disc, a compact disc (CD), a MiniDisc (MD), or a digital versatile disc (DVD), may be used.
[Operations of Air-Conditioning Apparatus 100]
Operations of the air-conditioning apparatus 100 with the above-described configuration will now be described. Operations of the air-conditioning apparatus 100 in the heating operation, the defrosting operation, and the heating-defrosting simultaneous operation will be described below. An operation of the air-conditioning apparatus 100 in the cooling operation is the same as that in the defrosting operation, and description thereof is omitted accordingly.
(Heating Operation)
The operation of the air-conditioning apparatus 100 in the heating operation will now be described. The heating operation is an operation in which the refrigerant flows through the refrigerant circuit 10 to heat the indoor air.
As illustrated in
High-pressure gas refrigerant discharged from the compressor 11 passes through the four-way valve 12 and flows into the indoor heat exchanger 13. In the heating operation, the indoor heat exchanger 13 operates as a condenser. Specifically, in the indoor heat exchanger 13, the refrigerant flowing therethrough exchanges heat with the indoor air sent by the indoor fan (not illustrated), so that the heat of condensation of the refrigerant is transferred to the indoor air. Thus, once in the indoor heat exchanger 13, the gas refrigerant condenses into high-pressure liquid refrigerant. The indoor air sent by the indoor fan is heated by the heat transferred from the refrigerant.
The liquid refrigerant leaving the indoor heat exchanger 13 enters the expansion valve 14. The refrigerant is reduced in pressure into low-pressure, two-phase refrigerant by the expansion valve 14. The two-phase refrigerant leaving the expansion valve 14 is divided into two streams. One stream of the two-phase refrigerant is further reduced in pressure through the capillary tube 17a and then enters the first outdoor heat exchanger 15a. The other stream of the two-phase refrigerant is further reduced in pressure through the capillary tube 17b and then enters the second outdoor heat exchanger 15b.
In the heating operation, the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b each operate as an evaporator. Specifically, in each of the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b, the refrigerant flowing therethrough exchanges heat with the outdoor air sent by the outdoor fan (not illustrated), and receives heat for evaporation from the outdoor air. Thus, the two-phase refrigerant flowing through each of the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b evaporates into low-pressure gas refrigerant.
The two streams of the gas refrigerant leaving the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b pass through the first three-way valve 16a and the second three-way valve 16b, respectively, and then join together. After that, the refrigerant is sucked into the compressor 11. In the compressor 11, the sucked gas refrigerant is compressed into high-pressure gas refrigerant. In the heating operation, the above-described cycle is continuously repeated.
Such a heating operation continued for a long time may cause the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b to be frosted, resulting in a reduction in heat exchange efficiency of the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b. For this reason, the air-conditioning apparatus 100 according to Embodiment 1 periodically performs the defrosting operation or the heating-defrosting simultaneous operation to melt frost on the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b.
(Defrosting Operation)
The operation of the air-conditioning apparatus 100 in the defrosting operation will now be described. The defrosting operation is an operation to remove frost on both the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b.
As illustrated in
High-pressure gas refrigerant discharged from the compressor 11 is divided into two streams, one stream flowing in a direction to the bypass expansion valve 18 and a second stream flowing in a direction to the four-way valve 12. The gas refrigerant leaving the four-way valve 12 passes through the check valve 19 and then joins the gas refrigerant leaving the bypass expansion valve 18 on the downstream side of the bypass expansion valve 18. After joining on the downstream side of the bypass expansion valve 18, the gas refrigerant is divided into two streams, one stream flowing in a first direction to the first three-way valve 16a and a second stream flowing in a second direction to the second three-way valve 16b.
The gas refrigerant flowing in the first direction passes through the first three-way valve 16a and then enters the first outdoor heat exchanger 15a. The gas refrigerant flowing in the second direction passes through the second three-way valve 16b and then enters the second outdoor heat exchanger 15b. In the defrosting operation, the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b each operate as a condenser. Specifically, in the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b, the refrigerant flowing therethrough transfers heat to melt frost on the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b. Thus, the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b are defrosted. Once in the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b, the gas refrigerant condenses into liquid refrigerant.
The liquid refrigerant leaving the first outdoor heat exchanger 15a is reduced in pressure through the capillary tube 17a. The liquid refrigerant leaving the second outdoor heat exchanger 15b is reduced in pressure through the capillary tube 17b. The liquid refrigerant reduced in pressure through the capillary tube 17a joins the liquid refrigerant reduced in pressure through the capillary tube 17b. Then, the refrigerant enters the expansion valve 14. Once in the expansion valve 14, the liquid refrigerant is further reduced in pressure into low-pressure, two-phase refrigerant. The two-phase refrigerant leaving the expansion valve 14 enters the indoor heat exchanger 13. In the defrosting operation, the indoor heat exchanger 13 operates as an evaporator. Specifically, in the indoor heat exchanger 13, the refrigerant flowing therethrough removes heat for evaporation from the indoor air. Thus, once in the indoor heat exchanger 13, the two-phase refrigerant evaporates into low-pressure gas refrigerant.
The gas refrigerant leaving the indoor heat exchanger 13 passes through the four-way valve 12 and is sucked into the compressor 11. The sucked gas refrigerant is compressed into high-pressure gas refrigerant by the compressor 11. In the defrosting operation, the above-described cycle is continuously repeated. As described above, since both the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b are supplied with high-temperature, high-pressure gas refrigerant in the defrosting operation, both the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b are defrosted by heat transferred from the refrigerant.
(Heating-Defrosting Simultaneous Operation)
The operation of the air-conditioning apparatus 100 in the heating-defrosting simultaneous operation will now be described. The heating-defrosting simultaneous operation is an operation in which the defrosting operation for one of the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b and the heating operation using the other outdoor heat exchanger are performed at the same time.
The heating-defrosting simultaneous operation includes a first operation and a second operation. In the first operation, the first outdoor heat exchanger 15a and the indoor heat exchanger 13 operate as condensers, and the second outdoor heat exchanger 15b operates as an evaporator. Thus, the first outdoor heat exchanger 15a is defrosted, and heating is continued. In the second operation, the second outdoor heat exchanger 15b and the indoor heat exchanger 13 operate as condensers, and the first outdoor heat exchanger 15a operates as an evaporator. Thus, the second outdoor heat exchanger 15b is defrosted, and heating is continued.
As illustrated in
Part of high-pressure gas refrigerant discharged from the compressor 11 enters the bypass expansion valve 18. Once in the bypass expansion valve 18, the gas refrigerant is reduced in pressure. The refrigerant passes through the first three-way valve 16a and then enters the first outdoor heat exchanger 15a. In the first outdoor heat exchanger 15a, the refrigerant flowing therethrough transfers heat to melt frost on the heat exchanger. Thus, the first outdoor heat exchanger 15a is defrosted. Once in the first outdoor heat exchanger 15a, the gas refrigerant condenses into high-pressure liquid refrigerant or two-phase refrigerant. Then, the refrigerant flows out of the first outdoor heat exchanger 15a. The refrigerant is reduced in pressure through the capillary tube 17a.
The other part of the high-pressure gas refrigerant discharged from the compressor 11 passes through the four-way valve 12 and enters the indoor heat exchanger 13. In the indoor heat exchanger 13, the refrigerant flowing therethrough exchanges heat with the indoor air sent by the indoor fan (not illustrated). The heat of condensation of the refrigerant is transferred to the indoor air. Thus, once in the indoor heat exchanger 13, the gas refrigerant condenses into high-pressure liquid refrigerant. The indoor air sent by the indoor fan is heated by the heat transferred from the refrigerant.
The liquid refrigerant leaving the indoor heat exchanger 13 enters the expansion valve 14. Once in the expansion valve 14, the liquid refrigerant is reduced in pressure into low-pressure, two-phase refrigerant. The two-phase refrigerant leaving the expansion valve 14 joins the liquid refrigerant or two-phase refrigerant reduced in pressure through the capillary tube 17a. The refrigerant is further reduced in pressure through the capillary tube 17b and then enters the second outdoor heat exchanger 15b. In the second outdoor heat exchanger 15b, the refrigerant flowing therethrough exchanges heat with the outdoor air sent by the outdoor fan (not illustrated) and receives heat for evaporation from the outdoor air. Thus, once in the second outdoor heat exchanger 15b, the two-phase refrigerant evaporates into low-pressure gas refrigerant.
The gas refrigerant leaving the second outdoor heat exchanger 15b passes through the second three-way valve 16b and is then sucked into the compressor 11. The sucked gas refrigerant is compressed into high-pressure gas refrigerant by the compressor 11. In the first operation of the heating-defrosting simultaneous operation, the above-described cycle is continuously repeated to defrost the first outdoor heat exchanger 15a and continue heating.
Although not illustrated, in the second operation of the heating-defrosting simultaneous operation, the four-way valve 12 is set at the first position in a manner similar to that in the first operation. The first three-way valve 16a and the second three-way valve 16b are set at the fourth position. In the first three-way valve 16a, the sixth port Aa communicates with the seventh port Da, and the fifth port Ca communicates with the eighth port Ba. In the second three-way valve 16b, the sixth port Ab communicates with the eighth port Bb, and the fifth port Cb communicates with the seventh port Db. The bypass expansion valve 18 is set at the open position at the set opening degree in a manner similar to that in the first operation. Thus, in the second operation, the second outdoor heat exchanger 15b is defrosted, and heating is continued.
As described above, in the heating-defrosting simultaneous operation, one of the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b is supplied with high-temperature, high-pressure gas refrigerant. The other one of the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b operates as an evaporator. Thus, in the heating-defrosting simultaneous operation, while one of the outdoor heat exchangers is being defrosted, heating can be continued using the other outdoor heat exchanger.
[Valve Switching Failure]
Valve switching failure in the air-conditioning apparatus 100 according to Embodiment 1 will now be described. In the air-conditioning apparatus 100 according to Embodiment 1 upon switching between the operations, for example, from the cooling operation to the heating operation, a valve, such as the four-way valve 12, the first three-way valve 16a, or the second three-way valve 16b, may fail to switch normally for some reason. Under such conditions, the refrigerant may fail to flow normally through the refrigerant circuit 10, leading to a breakdown of the compressor 11.
As illustrated in
The refrigerant discharged from the compressor 11 is divided into two streams, one stream flowing in the direction to the bypass expansion valve 18 and a second stream flowing in the direction to the four-way valve 12. The refrigerant flowing in the direction to the four-way valve 12 passes through the first port G and the third port F of the four-way valve 12 and then passes through the check valve 19. After that, the refrigerant joins the refrigerant leaving the bypass expansion valve 18 on the downstream side of the bypass expansion valve 18. After joining on the downstream side of the bypass expansion valve 18, the refrigerant is divided into two streams, one stream flowing in the first direction to the first three-way valve 16a and a second stream flowing in the second direction to the second three-way valve 16b.
At the first three-way valve 16a, the refrigerant flows into the fifth port Ca of the first three-way valve 16a and flows out of the eighth port Ba. The eighth port Ba of the first three-way valve 16a is closed to prevent the leakage of the refrigerant, and the refrigerant flowing out of the eighth port Ba is retained. At the second three-way valve 16b, the refrigerant flows into the fifth port Cb of the second three-way valve 16b and flows out of the eighth port Bb. The eighth port Bb of the second three-way valve 16b is closed to prevent the leakage of the refrigerant, and the refrigerant flowing out of the eighth port Bb is retained.
As described above, in the first example, the refrigerant discharged from the compressor 11 is retained just after leaving the first three-way valve 16a and the second three-way valve 16b, and fails to further flow through the refrigerant circuit 10. In other words, the refrigerant discharged from the compressor 11 is not sucked into the compressor 11. Continuous operation of the compressor 11 under such conditions may cause the compressor 11 to be at an abnormally high pressure, leading to a breakdown of the compressor.
As illustrated in
The refrigerant discharged from the compressor 11 is divided into two streams, one stream flowing in the direction to the bypass expansion valve 18 and a second stream flowing in the direction to the four-way valve 12. The refrigerant flowing in the direction to the four-way valve 12 passes through the first port G and the fourth port H of the four-way valve 12 and then enters the indoor heat exchanger 13. For the refrigerant flowing in the direction to the bypass expansion valve 18, part of the refrigerant is retained by the check valve 19, and the other part of the refrigerant is divided into two streams, one stream flowing in the first direction to the first three-way valve 16a and a second stream flowing in the second direction to the second three-way valve 16b.
At the first three-way valve 16a, the refrigerant flows into the fifth port Ca of the first three-way valve 16a and flows out of the seventh port Da. The refrigerant leaving the first three-way valve 16a enters the first outdoor heat exchanger 15a. At the second three-way valve 16b, the refrigerant flows into the fifth port Cb of the second three-way valve 16b and flows out of the seventh port Db. The refrigerant leaving the second three-way valve 16b enters the second outdoor heat exchanger 15b.
If the refrigerant flows through the refrigerant circuit 10 as illustrated in
In Embodiment 1, a valve switching failure detection process is performed to detect switching failure at the four-way valve 12, the first three-way valve 16a, or the second three-way valve 16b. This process is performed by the outdoor controller 50.
[Valve Switching Failure Detection Process]
The valve switching failure detection process will now be described. The valve switching failure detection process in Embodiment 1 includes a four-way-valve switching failure detection process for detecting switching failure at the four-way valve 12 and a three-way-valve switching failure detection process for detecting switching failure at the first three-way valve 16a and the second three-way valve 16b.
The four-way-valve switching failure detection process is performed to determine whether normal switching of the four-way valve 12 is done upon switching between the operations of the air-conditioning apparatus 100. The three-way-valve switching failure detection process is performed to determine whether normal switching of the first three-way valve 16a and the second three-way valve 16b is done upon switching between the operations of the air-conditioning apparatus 100.
(Four-Way-Valve Switching Failure Detection Process)
If it is determined that the operation status of the air-conditioning apparatus 100 is the heating operation (step S1: heating operation), the process proceeds to step S2. If it is determined that the operation status of the air-conditioning apparatus 100 is the cooling operation (step S1: cooling operation), the process proceeds to step S6.
In step S2, the information obtaining unit 51 obtains the indoor temperature measured by the indoor temperature sensor 33 and the indoor pipe temperature measured by the indoor pipe temperature sensor 32. The temperature difference calculating unit 53 calculates the temperature difference ΔT1 between the obtained indoor temperature and indoor pipe temperature.
In step S3, the comparison unit 54 compares the temperature difference ΔT1 calculated by the temperature difference calculating unit 53 with the first temperature difference threshold Tth1 stored in the storage unit 55. As a result of comparison, if the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1 (Yes in step S3), the outdoor controller 50 determines that the four-way valve 12 operates normally in the heating operation. The process including a series of operations is terminated.
If the temperature difference ΔT1 is less than the first temperature difference threshold Tth1 (No in step S3), the process proceeds to step S4. In step S4, the information obtaining unit 51 obtains the current value I to the compressor 11 measured by the current sensor 34. Then, the comparison unit 54 compares the current value I obtained by the information obtaining unit 51 with the current threshold Ith stored in the storage unit 55.
As a result of comparison, if the current value I is greater than the current threshold Ith (Yes in step S4), the outdoor controller 50 determines that the four-way valve 12 operates abnormally in the heating operation and the compressor 11 is accordingly likely to be at an abnormally high pressure, and then stops the compressor 11 in step S5. If the current value I is less than or equal to the current threshold Ith (No in step S4), the process returns to step S2. The operations in steps S2 to S4 are repeated until the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1.
In step S6, the information obtaining unit 51 obtains the indoor temperature measured by the indoor temperature sensor 33 and the indoor pipe temperature measured by the indoor pipe temperature sensor 32. The temperature difference calculating unit 53 calculates the temperature difference ΔT1 between the obtained indoor temperature and indoor pipe temperature.
In step S7, the comparison unit 54 compares the temperature difference ΔT1 calculated by the temperature difference calculating unit 53 with the first temperature difference threshold Tth1 stored in the storage unit 55. As a result of comparison, if the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1 (Yes in step S7), the outdoor controller 50 determines that the four-way valve 12 operates normally in the cooling operation. The process including such a series of operations is terminated.
If the temperature difference ΔT1 is less than the first temperature difference threshold Tth1 (No in step S7), the process proceeds to step S8. In step S8, the information obtaining unit 51 obtains the discharge temperature of the refrigerant discharged from the compressor 11 measured by the discharge temperature sensor 31 and the indoor pipe temperature measured by the indoor pipe temperature sensor 32. The temperature difference calculating unit 53 calculates the temperature difference ΔT2 between the obtained discharge temperature and indoor pipe temperature.
In step S9, the comparison unit 54 compares the temperature difference ΔT2 calculated by the temperature difference calculating unit 53 with the second temperature difference threshold Tth2 stored in the storage unit 55. As a result of comparison, if the temperature difference ΔT2 is greater than or equal to the second temperature difference threshold Tth2 (Yes in step S9), the outdoor controller 50 determines that the four-way valve 12 operates abnormally in the cooling operation and accordingly determines that the temperature of the motor in the compressor 11 is likely to reach an abnormally high temperature because the refrigerant does not return to the compressor 11. In step S10, the outdoor controller 50 stops the compressor 11. If the temperature difference ΔT2 is less than the second temperature difference threshold Tth2 (No in step S9), the process returns to step S6. The operations in steps S6 to S9 are repeated until the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1.
As described above, in the four-way-valve switching failure detection process, during the heating operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the current value I to the compressor 11 is greater than the current threshold Ith, switching failure at the four-way valve 12 is detected.
As illustrated in
Since the refrigerant discharged from the compressor 11 is retained at the first three-way valve 16a and the second three-way valve 16b, a passage at a discharge portion of the compressor 11 experiences high-pressure conditions. Consequently, the discharge pressure of the compressor 11 is subjected to high-pressure conditions. At this time, since the compressor 11 discharges the refrigerant at the discharge portion under high-pressure conditions, the current value I increases abnormally.
Therefore, in Embodiment 1, when the operation status of the air-conditioning apparatus 100 is the heating operation, when the temperature difference ΔT1 is small (the temperature difference ΔT1 is less than the first temperature difference threshold Tth1), and the current value I is abnormally high (the current value I is greater than the current threshold Ith), the occurrence of switching failure at the four-way valve 12 can be determined.
In the four-way-valve switching failure detection process, during the cooling operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the temperature difference ΔT2 between the discharge temperature of the compressor 11 and the indoor pipe temperature is greater than or equal to the second temperature difference threshold Tth2, switching failure at the four-way valve 12 is detected.
As illustrated in
Since the refrigerant discharged from the compressor 11 is retained in the indoor heat exchanger 13, the first outdoor heat exchanger 15a, and the second outdoor heat exchanger 15b, the refrigerant does not return to the compressor 11. Consequently, the temperature of the motor in the compressor 11 increases because the motor in the compressor cannot be cooled with the refrigerant. The discharge temperature of the compressor 11 rises to a high temperature with increasing motor temperature.
Therefore, in Embodiment 1, when the operation status of the air-conditioning apparatus 100 is the cooling operation, when the temperature difference ΔT1 is small (the temperature difference ΔT1 is less than the first temperature difference threshold Tth1), and the discharge temperature of the compressor 11 is abnormally high (the temperature difference ΔT2 is greater than or equal to the second temperature difference threshold Tth2), the occurrence of switching failure at the four-way valve 12 can be determined.
(Three-Way-Valve Switching Failure Detection Process)
If it is determined that the operation status of the air-conditioning apparatus 100 is the cooling operation (step S21: cooling operation), the process proceeds to step S22. If it is determined that the operation status of the air-conditioning apparatus 100 is the heating operation (step S21: heating operation), the process proceeds to step S26.
In step S22, the information obtaining unit 51 obtains the indoor temperature measured by the indoor temperature sensor 33 and the indoor pipe temperature measured by the indoor pipe temperature sensor 32. The temperature difference calculating unit 53 calculates the temperature difference ΔT1 between the obtained indoor temperature and indoor pipe temperature.
In step S23, the comparison unit 54 compares the temperature difference ΔT1 calculated by the temperature difference calculating unit 53 with the first temperature difference threshold Tth1 stored in the storage unit 55. As a result of comparison, if the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1 (Yes in step S23), the outdoor controller 50 determines that the first three-way valve 16a and the second three-way valve 16b operate normally in the cooling operation. The process including a series of operations is terminated.
If the temperature difference ΔT1 is less than the first temperature difference threshold Tth1 (No in step S23), the process proceeds to step S24. In step S24, the information obtaining unit 51 obtains the current value I to the compressor 11 measured by the current sensor 34. Then, the comparison unit 54 compares the current value I obtained by the information obtaining unit 51 with the current threshold Ith stored in the storage unit 55. As a result of comparison, if the current value I is greater than the current threshold Ith (Yes in step S24), the outdoor controller 50 determines that at least the first three-way valve 16a or the second three-way valve 16b operates abnormally in the cooling operation and the compressor 11 is accordingly likely to be at an abnormally high pressure, and then stops the compressor 11 in step S25. If the current value I is less than or equal to the current threshold Ith (No in step S24), the process returns to step S22. The operations in steps S22 to S24 are repeated until the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1.
In step S26, the information obtaining unit 51 obtains the indoor temperature measured by the indoor temperature sensor 33 and the indoor pipe temperature measured by the indoor pipe temperature sensor 32. The temperature difference calculating unit 53 calculates the temperature difference ΔT1 between the obtained indoor temperature and indoor pipe temperature.
In step S27, the comparison unit 54 compares the temperature difference ΔT1 calculated by the temperature difference calculating unit 53 with the first temperature difference threshold Tth1 stored in the storage unit 55. As a result of comparison, if the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1 (Yes in step S27), the outdoor controller 50 determines that the first three-way valve 16a and the second three-way valve 16b operate normally in the heating operation. The process including such a series of operations is terminated.
If the temperature difference ΔT1 is less than the first temperature difference threshold Tth1 (No in step S27), the process proceeds to step S28. In step S28, the information obtaining unit 51 obtains the discharge temperature of the refrigerant discharged from the compressor 11 measured by the discharge temperature sensor 31 and the indoor pipe temperature measured by the indoor pipe temperature sensor 32. The temperature difference calculating unit 53 calculates the temperature difference ΔT2 between the obtained discharge temperature and indoor pipe temperature.
In step S29, the comparison unit 54 compares the temperature difference ΔT2 calculated by the temperature difference calculating unit 53 with the second temperature difference threshold Tth2 stored in the storage unit 55. As a result of comparison, if the temperature difference ΔT2 is greater than or equal to the second temperature difference threshold Tth2 (Yes in step S29), the outdoor controller 50 determines that at least the first three-way valve 16a or the second three-way valve 16b operates abnormally in the heating operation and accordingly determines that the temperature of the motor in the compressor 11 is likely to reach an abnormally high temperature because the refrigerant does not return to the compressor 11. In step S30, the outdoor controller 50 stops the compressor 11. If the temperature difference ΔT2 is less than the second temperature difference threshold Tth2 (No in step S29), the process returns to step S26. The operations in steps S26 to S29 are repeated until the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1.
As described above, in the three-way-valve switching failure detection process, during the cooling operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the current value I to the compressor 11 is greater than the current threshold Ith, switching failure at at least the first three-way valve 16a or the second three-way valve 16b is detected.
As illustrated in
Since the refrigerant discharged from the compressor 11 is retained at the first three-way valve 16a and the second three-way valve 16b, the passage at the discharge portion of the compressor 11 experiences high-pressure conditions. Consequently, the discharge pressure of the compressor 11 is subjected to high-pressure conditions. At this time, since the compressor 11 discharges the refrigerant at the discharge portion under high-pressure conditions, the current value I increases abnormally.
Therefore, in Embodiment 1, when the operation status of the air-conditioning apparatus 100 is the cooling operation, when the temperature difference ΔT1 is small (the temperature difference ΔT1 is less than the first temperature difference threshold Tth1), and the current value I is abnormally high (the current value I is greater than the current threshold Ith), the occurrence of switching failure at at least the first three-way valve 16a or the second three-way valve 16b can be determined.
In the three-way-valve switching failure detection process, during the heating operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the temperature difference ΔT2 between the discharge temperature of the compressor 11 and the indoor pipe temperature is greater than or equal to the second temperature difference threshold Tth2, switching failure at at least the first three-way valve 16a or the second three-way valve 16b is detected.
As illustrated in
Since the refrigerant discharged from the compressor 11 is retained in the indoor heat exchanger 13, the first outdoor heat exchanger 15a, and the second outdoor heat exchanger 15b, the refrigerant does not return to the compressor 11. Consequently, the temperature of the motor in the compressor 11 increases because the motor in the compressor cannot be cooled with the refrigerant. The discharge temperature of the compressor 11 rises to a high temperature with increasing motor temperature.
Therefore, in Embodiment 1, when the operation status of the air-conditioning apparatus 100 is the heating operation, when the temperature difference ΔT1 is small (the temperature difference ΔT1 is less than the first temperature difference threshold Tth1), and the discharge temperature of the compressor 11 is abnormally high (the temperature difference ΔT2 is greater than or equal to the second temperature difference threshold Tth2), the occurrence of switching failure at at least the first three-way valve 16a or the second three-way valve 16b can be determined.
In the above-described example in Embodiment 1, the four-way-valve switching failure detection process and the three-way-valve switching failure detection process are performed at different times. These processes may be performed in any other manner. For example, the four-way-valve switching failure detection process and the three-way-valve switching failure detection process may be performed at the same time.
Furthermore, if switching failure at any of the four-way valve 12, the first three-way valve 16a, and the second three-way valve 16b occurs repeatedly, a user may be informed of abnormality at any of the valves. Specifically, for example, when switching failure at any of the four-way valve 12, the first three-way valve 16a, and the second three-way valve 16b occurs repeatedly, the outdoor controller 50 transmits an abnormality detection signal representing abnormality at any of the valves to the indoor controller 60. In response to the received abnormality detection signal, the indoor controller 60 transmits information representing the abnormality to, for example, the remote control, which is operated by the user. Thus, the user who has received the information representing the abnormality can determine the cause of the abnormality.
As described above, in the air-conditioning apparatus 100 according to Embodiment 1, the outdoor controller 50 causes the discharge temperature sensor 31, the indoor pipe temperature sensor 32, and the indoor temperature sensor 33 to measure temperatures at some portions in the refrigerant circuit 10, and causes the current sensor 34 to measure a current to the compressor 11.
The outdoor controller 50 detects switching failure at the four-way valve 12 or at least the first three-way valve 16a or the second three-way valve 16b on the basis of the measurements and the operation status of the air-conditioning apparatus 100.
In Embodiment 1, when the measurements differ from measurements indicating normal switching of the valves, or normal operation of the valves, the outdoor controller 50 can detect switching failure at any of the valves. Specifically, the air-conditioning apparatus 100 according to Embodiment 1 can determine, based on, for example, temperatures measured at some portions in the refrigerant circuit 10, whether switching failure has occurred at any of the valves.
In Embodiment 1, during the heating operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the current value I is greater than the current threshold Ith, the outdoor controller 50 determines that switching failure has occurred at the four-way valve 12. As described above, the outdoor controller 50 can detect switching failure at the four-way valve 12 by determining the operation status, the indoor pipe temperature in the indoor heat exchanger 13, and the current value I to the compressor 11.
In Embodiment 1, during the cooling operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the temperature difference ΔT2 between the discharge temperature and the indoor pipe temperature is greater than or equal to the second temperature difference threshold Tth2, the outdoor controller 50 determines that switching failure has occurred at the four-way valve 12. As described above, the outdoor controller 50 can detect switching failure at the four-way valve 12 by determining the operation status, the indoor pipe temperature in the indoor heat exchanger 13, and the discharge temperature of the compressor 11.
In Embodiment 1, during the cooling operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the current value I is greater than the current threshold Ith, the outdoor controller 50 determines that switching failure has occurred at the first three-way valve 16a or the second three-way valve 16b. As described above, the outdoor controller 50 can detect switching failure at the first three-way valve 16a or the second three-way valve 16b by determining the operation status, the indoor pipe temperature in the indoor heat exchanger 13, and the current value I to the compressor 11.
In Embodiment 1, during the heating operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the temperature difference ΔT2 between the discharge temperature and the indoor pipe temperature is greater than or equal to the second temperature difference threshold Tth2, the outdoor controller 50 determines that switching failure has occurred at the first three-way valve 16a or the second three-way valve 16b. As described above, the outdoor controller 50 can detect switching failure at the first three-way valve 16a or the second three-way valve 16b by determining the operation status, the indoor pipe temperature in the indoor heat exchanger 13, and the discharge temperature of the compressor 11.
In Embodiment 1, when detecting switching failure at the four-way valve 12, the first three-way valve 16a, or the second three-way valve 16b, the outdoor controller 50 stops the compressor 11. This can reduce the risk of a breakdown of the compressor 11 caused by continuous operation of the air-conditioning apparatus 100.
Embodiment 2 will now be described. Embodiment 2 differs from Embodiment 1 in that a valve switching failure detection process is performed based on the temperature of the pipe between the first outdoor heat exchanger 15a and the first three-way valve 16a and the temperature of the pipe between the second outdoor heat exchanger 15b and the second three-way valve 16b. In Embodiment 2, parts that are common to Embodiment 1 are designated by the same reference signs, and detailed description thereof is omitted.
[Configuration of Air-Conditioning Apparatus 100]
(First Outdoor Pipe Temperature Sensor 35a and Second Outdoor Pipe Temperature Sensor 35b)
The air-conditioning apparatus 200 further includes a first outdoor pipe temperature sensor 35a and a second outdoor pipe temperature sensor 35b. The first outdoor pipe temperature sensor 35a is disposed at the pipe connecting the first outdoor heat exchanger 15a to the seventh port Da of the first three-way valve 16a, and measures a surface temperature of the pipe. The second outdoor pipe temperature sensor 35b is disposed at the pipe connecting the second outdoor heat exchanger 15b to the seventh port Db of the second three-way valve 16b, and measures a surface temperature of the pipe. In the following description, the surface temperature measured by the first outdoor pipe temperature sensor 35a and the surface temperature measured by the second outdoor pipe temperature sensor 35b may be referred to as “first surface temperature” and “second surface temperature”, respectively.
(Outdoor Controller 250)
Like the outdoor controller 50 in Embodiment 1, the outdoor controller 250 receives information on a temperature measured by the discharge temperature sensor 31 and information on a current to the compressor 11 measured by the current sensor 34. In Embodiment 2, the outdoor controller 250 receives information on the first surface temperature measured by the first outdoor pipe temperature sensor 35a and the second surface temperature measured by the second outdoor pipe temperature sensor 35b.
The information obtaining unit 151 obtains the surface temperatures measured by the first outdoor pipe temperature sensor 35a and the second outdoor pipe temperature sensor 35b in addition to the various pieces of information obtained by the information obtaining unit 51 in Embodiment 1.
Like the temperature difference calculating unit 53 in Embodiment 1, the temperature difference calculating unit 153 calculates the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature. In Embodiment 2, the temperature difference calculating unit 153 calculates a temperature difference ΔT3a between the discharge temperature measured by the discharge temperature sensor 31 and the first surface temperature measured by the first outdoor pipe temperature sensor 35a. Furthermore, the temperature difference calculating unit 153 calculates a temperature difference ΔT3b between the discharge temperature measured by the discharge temperature sensor 31 and the second surface temperature measured by the second outdoor pipe temperature sensor 35b.
The comparison unit 154 compares the various pieces of information. Like the comparison unit 54 in Embodiment 1, the comparison unit 154 compares the temperature difference ΔT1 with the first temperature difference threshold Tth1 and compares the current value I with the current threshold Ith.
Furthermore, in Embodiment 2, the comparison unit 154 compares the temperature differences ΔT3a and ΔT3b, calculated by the temperature difference calculating unit 153, with a third temperature difference threshold Tth3 stored in the storage unit 155. The third temperature difference threshold Tth3 is a predetermined value for the temperature differences ΔT3a and ΔT3b. The third temperature difference threshold Tth3 is a value used to determine whether normal switching of the four-way valve 12, the first three-way valve 16a, and the second three-way valve 16b is done.
Like the storage unit 55 in Embodiment 1, the storage unit 155 stores the first temperature difference threshold Tth1 and the current threshold Ith. In Embodiment 2, the storage unit 155 further stores the third temperature difference threshold Tth3, which is used by the comparison unit 154.
As in Embodiment 1, the units included in the outdoor controller 250 may be implemented by the processing circuit 71, which is illustrated in
[Valve Switching Failure Detection Process]
A valve switching failure detection process by the air-conditioning apparatus 200 according to Embodiment 2 will now be described. As in Embodiment 1, the valve switching failure detection process in Embodiment 2 includes a four-way-valve switching failure detection process for detecting switching failure at the four-way valve 12 and a three-way-valve switching failure detection process for detecting switching failure at the first three-way valve 16a and the second three-way valve 16b.
(Four-Way-Valve Switching Failure Detection Process)
In step S1, the operation status determining unit 52 of the outdoor controller 250 determines an operation status of the air-conditioning apparatus 200. In this example, the operation status determining unit 52 determines whether the operation status is the heating operation or the cooling operation. The determination operation is not limited to this example. The operation status determining unit 52 may determine which of the operations including the defrosting operation or the heating-defrosting simultaneous operation is the operation status of the air-conditioning apparatus 200.
If it is determined that the operation status of the air-conditioning apparatus 200 is the heating operation (step S1: heating operation), the process proceeds to step S2. The operations in steps S2 to S5 for the heating operation in the valve switching failure detection process are the same as those in Embodiment 1, and description thereof is omitted.
If it is determined in step S1 that the operation status of the air-conditioning apparatus 200 is the cooling operation (step S1: cooling operation), the process proceeds to step S6. In step S6, the information obtaining unit 151 obtains the indoor temperature determined by the indoor temperature sensor 33 and the indoor pipe temperature determined by the indoor pipe temperature sensor 32. The temperature difference calculating unit 153 calculates the temperature difference ΔT1 between the obtained indoor temperature and indoor pipe temperature.
In step S7, the comparison unit 154 compares the temperature difference ΔT1 calculated by the temperature difference calculating unit 153 with the first temperature difference threshold Tth1 stored in the storage unit 155. As a result of comparison, if the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1 (Yes in step S7), the outdoor controller 250 determines that the four-way valve 12 operates normally in the cooling operation. The process including such a series of operations is terminated.
If the temperature difference ΔT1 is less than the first temperature difference threshold Tth1 (No in step S7), the process proceeds to step S41. In step S41, the information obtaining unit 151 obtains the discharge temperature measured by the discharge temperature sensor 31, the first surface temperature measured by the first outdoor pipe temperature sensor 35a, and the second surface temperature measured by the second outdoor pipe temperature sensor 35b. The temperature difference calculating unit 153 calculates the temperature difference ΔT3a between the obtained discharge temperature and first surface temperature. Furthermore, the temperature difference calculating unit 153 calculates the temperature difference ΔT3b between the obtained discharge temperature and second surface temperature.
In step S42, the comparison unit 154 compares the temperature difference ΔT3a calculated by the temperature difference calculating unit 153 with the third temperature difference threshold Tth3 stored in the storage unit 155. As a result of comparison, if the temperature difference ΔT3a is greater than or equal to the third temperature difference threshold Tth3 (Yes in step S42), the process proceeds to step S43. If the temperature difference ΔT3a is less than the third temperature difference threshold Tth3 (No in step S42), the process returns to step S6.
In step S43, the comparison unit 154 compares the temperature difference ΔT3b calculated by the temperature difference calculating unit 153 with the third temperature difference threshold Tth3 stored in the storage unit 155. As a result of comparison, if the temperature difference ΔT3b is greater than or equal to the third temperature difference threshold Tth3 (Yes in step S43), the outdoor controller 250 determines that the four-way valve 12 operates abnormally in the cooling operation and accordingly determines that the temperature of the motor in the compressor 11 is likely to reach an abnormally high temperature because the refrigerant does not return to the compressor 11. In step S10, the outdoor controller 250 stops the compressor 11. If the temperature difference ΔT3b is less than the third temperature difference threshold Tth3 (No in step S43), the process returns to step S6.
As described above, in the four-way-valve switching failure detection process, during the heating operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the current value I to the compressor 11 is greater than the current threshold Ith, switching failure at the four-way valve 12 is detected.
As in the example illustrated in
Since the refrigerant discharged from the compressor 11 is retained at the first three-way valve 16a and the second three-way valve 16b, the passage at the discharge portion of the compressor 11 experiences high-pressure conditions. Consequently, the discharge pressure of the compressor 11 is subjected to high-pressure conditions. At this time, since the compressor 11 discharges the refrigerant at the discharge portion under high-pressure conditions, the current value I increases abnormally.
Therefore, in Embodiment 2, when the operation status of the air-conditioning apparatus 200 is the heating operation, when the temperature difference ΔT1 is small (the temperature difference ΔT1 is less than the first temperature difference threshold Tth1), and the current value I is abnormally high (the current value I is greater than the current threshold Ith), the occurrence of switching failure at the four-way valve 12 can be determined.
In the four-way-valve switching failure detection process, during the cooling operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1, when the temperature difference ΔT3a between the discharge temperature of the compressor 11 and the first surface temperature is greater than or equal to the third temperature difference threshold Tth3, and the temperature difference ΔT3b between the discharge temperature and the second surface temperature is greater than or equal to the third temperature difference threshold Tth3, switching failure at the four-way valve 12 is detected.
As in the example illustrated in
Since the refrigerant does not flow through the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b, the first surface temperature and the second surface temperature do not rise. Since the refrigerant does not return to the compressor 11, the temperature of the motor in the compressor 11 increases because the motor in the compressor cannot be cooled with the refrigerant. The discharge temperature of the compressor 11 rises to a high temperature with increasing motor temperature. In other words, the temperature difference ΔT3a between the discharge temperature of the compressor 11 and the first surface temperature and the temperature difference ΔT3b between the discharge temperature of the compressor 11 and the second surface temperature are greater than those in normal switching of the first three-way valve 16a and the second three-way valve 16b.
Therefore, in Embodiment 2, when the operation status of the air-conditioning apparatus 200 is the cooling operation, when the temperature difference ΔT1 is small (the temperature difference ΔT1 is less than the first temperature difference threshold Tth1), and the temperature differences ΔT3a and ΔT3b are large (the temperature differences ΔT3a and ΔT3b are greater than or equal to the third temperature difference threshold Tth3), the occurrence of switching failure at the four-way valve 12 can be determined.
(Three-Way-Valve Switching Failure Detection Process)
In step S21, the operation status determining unit 52 determines an operation status of the air-conditioning apparatus 200. In this example, the operation status determining unit 52 determines whether the operation status is the cooling operation or the heating operation. The determination operation is not limited to this example. The operation status determining unit 52 may determine which of the operations including the defrosting operation or the heating-defrosting simultaneous operation is the operation status of the air-conditioning apparatus 200.
If it is determined that the operation status of the air-conditioning apparatus 200 is the cooling operation (step S21: cooling operation), the process proceeds to step S22. The operations in steps S22 to S25 for the cooling operation in the three-way-valve switching failure detection process are the same as those in Embodiment 1, and description thereof is omitted.
If it is determined in step S21 that the operation status of the air-conditioning apparatus 200 is the heating operation (step S21: heating operation), the process proceeds to step S26. In step S26, the information obtaining unit 151 obtains the indoor temperature measured by the indoor temperature sensor 33 and the indoor pipe temperature measured by the indoor pipe temperature sensor 32. The temperature difference calculating unit 153 calculates the temperature difference ΔT1 between the obtained indoor temperature and indoor pipe temperature.
In step S27, the comparison unit 154 compares the temperature difference ΔT1 calculated by the temperature difference calculating unit 153 with the first temperature difference threshold Tth1 stored in the storage unit 155. As a result of comparison, if the temperature difference ΔT1 is greater than or equal to the first temperature difference threshold Tth1 (Yes in step S27), the outdoor controller 250 determines that the first three-way valve 16a and the second three-way valve 16b operate normally in the heating operation. The process including such a series of operations is terminated.
If the temperature difference ΔT1 is less than the first temperature difference threshold Tth1 (No in step S27), the process proceeds to step S51. In step S51, the information obtaining unit 151 obtains the discharge temperature measured by the discharge temperature sensor 31, the first surface temperature measured by the first outdoor pipe temperature sensor 35a, and the second surface temperature measured by the second outdoor pipe temperature sensor 35b. The temperature difference calculating unit 153 calculates the temperature difference ΔT3a between the obtained discharge temperature and first surface temperature. Furthermore, the temperature difference calculating unit 153 calculates the temperature difference ΔT3b between the obtained discharge temperature and second surface temperature.
In step S52, the comparison unit 154 compares the temperature difference ΔT3a calculated by the temperature difference calculating unit 153 with the third temperature difference threshold Tth3 stored in the storage unit 155. As a result of comparison, if the temperature difference ΔT3a is greater than or equal to the third temperature difference threshold Tth3 (Yes in step S52), the process proceeds to step S53. If the temperature difference ΔT3a is less than the third temperature difference threshold Tth3 (No in step S52), the process returns to step S26.
In step S53, the comparison unit 154 compares the temperature difference ΔT3b calculated by the temperature difference calculating unit 153 with the third temperature difference threshold Tth3 stored in the storage unit 155. As a result of comparison, if the temperature difference ΔT3b is greater than or equal to the third temperature difference threshold Tth3 (Yes in step S53), the outdoor controller 250 determines that at least the first three-way valve 16a or the second three-way valve 16b operates abnormally in the heating operation and accordingly determines that the temperature of the motor in the compressor 11 is likely to reach an abnormally high temperature because the refrigerant does not return to the compressor 11. In step S30, the outdoor controller 250 stops the compressor 11. If the temperature difference ΔT3b is less than the third temperature difference threshold Tth3 (No in step S53), the process returns to step S26.
As described above, in the three-way-valve switching failure detection process, during the cooling operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the current value I to the compressor 11 is greater than the current threshold Ith, switching failure at least the first three-way valve 16a or the second three-way valve 16b is detected.
As in the example illustrated in
Since the refrigerant discharged from the compressor 11 is retained at the first three-way valve 16a and the second three-way valve 16b, the passage at the discharge portion of the compressor 11 experiences high-pressure conditions. Consequently, the discharge pressure of the compressor 11 is subjected to high-pressure conditions. At this time, since the compressor 11 discharges the refrigerant at the discharge portion under high-pressure conditions, the current value I increases abnormally.
Therefore, in Embodiment 2, when the operation status of the air-conditioning apparatus 200 is the cooling operation, when the temperature difference ΔT1 is small (the temperature difference ΔT1 is less than the first temperature difference threshold Tth1), and the current value I is abnormally high (the current value I is greater than the current threshold Ith), the occurrence of switching failure at at least the first three-way valve 16a or the second three-way valve 16b can be determined.
In the three-way-valve switching failure detection process, during the heating operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1, when the temperature difference ΔT3a between the discharge temperature of the compressor 11 and the first surface temperature is greater than or equal to the third temperature difference threshold Tth3, and the temperature difference ΔT3b between the discharge temperature and the second surface temperature is greater than or equal to the third temperature difference threshold Tth3, switching failure at at least the first three-way valve 16a or the second three-way valve 16b is detected.
As in the example illustrated in
Since the refrigerant does not flow through the first outdoor heat exchanger 15a and the second outdoor heat exchanger 15b, the first surface temperature and the second surface temperature do not rise. The refrigerant does not return to the compressor 11, so that the temperature of the motor in the compressor 11 increases because the motor in the compressor cannot be cooled with the refrigerant. The discharge temperature of the compressor 11 rises to a high temperature with increasing motor temperature. In other words, the temperature difference ΔT3a between the discharge temperature of the compressor 11 and the first surface temperature and the temperature difference ΔT3b between the discharge temperature of the compressor 11 and the second surface temperature are greater than those in normal switching of the first three-way valve 16a and the second three-way valve 16b.
Therefore, in Embodiment 2, when the operation status of the air-conditioning apparatus 200 is the heating operation, when the temperature difference ΔT1 is small (the temperature difference ΔT1 is less than the first temperature difference threshold Tth1), and the temperature differences ΔT3a and ΔT3b are large (the temperature differences ΔT3a and ΔT3b are greater than or equal to the third temperature difference threshold Tth3), the occurrence of switching failure at at least the first three-way valve 16a or the second three-way valve 16b can be determined.
As described above, in the air-conditioning apparatus 200 according to Embodiment 2, the outdoor controller 250 causes the discharge temperature sensor 31, the indoor pipe temperature sensor 32, the indoor temperature sensor 33, the first outdoor pipe temperature sensor 35a, and the second outdoor pipe temperature sensor 35b to measure temperatures at some portions in the refrigerant circuit 10, and causes the current sensor 34 to measure a current to the compressor 11. The outdoor controller 250 detects switching failure at the four-way valve 12 or at least the first three-way valve 16a or the second three-way valve 16b on the basis of the measurements and the operation status.
As described above, like the air-conditioning apparatus 100 according to Embodiment 1, the air-conditioning apparatus 200 according to Embodiment 2 can determine whether switching failure has occurred at any of the valves by using, for example, temperatures measured at some portions in the refrigerant circuit 10.
In Embodiment 2, during the heating operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the current value I is greater than the current threshold Ith, the outdoor controller 250 determines that switching failure has occurred at the four-way valve 12. As described above, the outdoor controller 250 can detect switching failure at the four-way valve 12 by determining the operation status, the indoor pipe temperature in the indoor heat exchanger 13, and the current value I to the compressor 11.
In Embodiment 2, during the cooling operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1, when the temperature difference ΔT3a between the discharge temperature and the first surface temperature is greater than or equal to the third temperature difference threshold Tth3, and the temperature difference ΔT3b between the discharge temperature and the second surface temperature is greater than or equal to the third temperature difference threshold Tth3, the outdoor controller 250 determines that switching failure has occurred at the four-way valve 12. As described above, the outdoor controller 250 can detect switching failure at the four-way valve 12 by determining the operation status, the indoor pipe temperature in the indoor heat exchanger 13, the first surface temperature, and the second surface temperature.
In Embodiment 2, during the cooling operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1 and the current value I is greater than the current threshold Ith, the outdoor controller 250 determines that switching failure has occurred at the first three-way valve 16a or the second three-way valve 16b. As described above, the outdoor controller 250 can detect switching failure at the first three-way valve 16a or the second three-way valve 16b by determining the operation status, the indoor pipe temperature in the indoor heat exchanger 13, and the current value I to the compressor 11.
In Embodiment 2, during the heating operation, when the temperature difference ΔT1 between the indoor temperature and the indoor pipe temperature is less than the first temperature difference threshold Tth1, when the temperature difference ΔT3a between the discharge temperature and the first surface temperature is greater than or equal to the third temperature difference threshold Tth3, and the temperature difference ΔT3b between the discharge temperature and the second surface temperature is greater than or equal to the third temperature difference threshold Tth3, the outdoor controller 250 determines that switching failure has occurred at the first three-way valve 16a or the second three-way valve 16b. As described above, the outdoor controller 250 can detect switching failure at the first three-way valve 16a or the second three-way valve 16b by determining the operation status, the indoor pipe temperature in the indoor heat exchanger 13, the first surface temperature, and the second surface temperature.
In Embodiment 2, when detecting switching failure at the four-way valve 12, the first three-way valve 16a, or the second three-way valve 16b, the outdoor controller 250 stops the compressor 11. This can reduce the risk of a breakdown of the compressor 11 caused by continuous operation of the air-conditioning apparatus 200 as in Embodiment 1.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2019/037054 | 9/20/2019 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2021/053821 | 3/25/2021 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20150292756 | Takenaka | Oct 2015 | A1 |
| 20210080161 | Tashiro et al. | Mar 2021 | A1 |
| 20210348789 | Fukui | Nov 2021 | A1 |
| 20220252314 | Tashiro | Aug 2022 | A1 |
| Number | Date | Country |
|---|---|---|
| 105509257 | Apr 2016 | CN |
| 105928279 | Sep 2016 | CN |
| 108954669 | Dec 2018 | CN |
| 2012-013363 | Jan 2012 | JP |
| 2019146139 | Aug 2019 | WO |
| Entry |
|---|
| International Search Report dated Nov. 5, 2019, issued in corresponding International Patent Application No. PCT/JP2019/037054 (and English Machine Translation). |
| Office Action dated Feb. 13, 2023 issued in corresponding CN Patent Application No. 201980100369.0 (and English machine translation). |
| Number | Date | Country | |
|---|---|---|---|
| 20220364777 A1 | Nov 2022 | US |
