This application is a U.S. national stage application of PCT/JP2017/006890 filed on Feb. 23, 2017, the contents of which are incorporated herein by reference.
The present invention relates to an air-conditioning apparatus, and in particular, relates to a structure around the axis of rotation of an air-inlet grille that can rotate to open and close.
A typical ceiling concealed air-conditioning apparatus includes a box-shaped air-conditioning-apparatus body (hereinafter, referred to as a “body”), which contains a fan and a heat exchanger and is concealed in and fixed to a ceiling. The air-conditioning apparatus further includes a decorative panel fixed to a surface of the body that is exposed in an indoor space to cover the whole of the surface. The decorative panel has an opening to which an air-inlet grille is attached. The attached air-inlet grille is rotatable relative to the decorative panel and is detachable from and attachable to the panel because such an air-conditioning apparatus needs to allow access from the indoor space to the inside of the body for maintenance.
For example, a ceiling concealed air-conditioning apparatus disclosed in Patent Literature 1 includes shafts attached to a decorative panel. The shafts each include a pivot fitted to the decorative panel. This arrangement allows an air-inlet grille attached to the decorative panel so that it can rotate relative to, and be detachable to and from the decorative panel.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 10-205806
In the air-conditioning apparatus disclosed in Patent Literature 1, after attachment of the air-inlet grille to the decorative panel, the shafts fitted in the air-inlet grille may be inclined due to the weight of the air-inlet grille. Since the air-inlet grille rotates about the pivot of each shaft, the inclination of the shaft causes displacement of the axis of rotation. Disadvantageously, the displacement hinders smooth rotation of the air-inlet grille.
The present invention has been made to overcome the above-described disadvantages, and aims to provide an air-conditioning apparatus including an air-inlet grille that can rotate relative to and be detachable to and from a decorative panel such that the air-inlet grille is smoothly rotatable.
An air-conditioning apparatus according to an embodiment of the present invention includes a body; a decorative panel attached to a lower surface of the body defining a lower surface of the air-conditioning apparatus; an air-inlet grille that is attached to an air inlet of the decorative panel and can rotate to open and close; and a shaft disposed on the decorative panel, the shaft being movable along an axis of rotation of the air-inlet grille, wherein the shaft includes a shaft body, a pivot protruding from one end face of the shaft body in a moving direction of the shaft, and a rib extending parallel to the pivot, wherein the air-inlet grille has a mating hole into which the pivot is inserted to support rotation of the air-inlet grille, wherein the pivot is fitted in the mating hole at a first limit of a movable range of the shaft, and wherein the rib engages the decorative panel while the pivot is fitted in the mating hole.
Such a configuration of the air-conditioning apparatus according to the embodiment of the present invention enables the air-inlet grille supported so that it can rotate and be detachable to and from the decorative panel. Furthermore, this configuration reduces or eliminates displacement of the axis of rotation of the air-inlet grille and thus enables smooth rotation of the air-inlet grille. The smooth rotation of the air-inlet grille allows a smooth operation of opening the air-inlet grille for maintenance of the body of the air-conditioning apparatus. This reduces or eliminates accidental falling of the air-inlet grille during the operation.
An embodiment of the present invention will be described below with reference to the drawings. Note that devices and components designated by the same reference signs in the drawings are the same devices and components or equivalents. This note applies to the entire description herein. Furthermore, note that the forms of components described herein are intended to be illustrative only and the scope of the present invention is not limited only to the description herein. In particular, a combination of components is not intended to be limited only to that in each embodiment. A component in one embodiment can be used in another embodiment. Furthermore, note that the relationship between the sizes of the components in the drawings may differ from that of actual ones.
The decorative panel 2 includes two retainers 60 for the shafts 5 such that the retainers are arranged at two adjacent corners of four corners of the air inlet 21. Each retainer 60 has an attachment area 61 for the shaft 5. The attachment area 61 has a cylindrical boss 14 protruding therefrom. The boss 14 has, in its central part, a screw hole 16. The attachment area 61 is long in the moving direction of the shaft 5 to fit the shaft body 50 of the shaft 5. Rails 12 extend in a longitudinal direction of the attachment area 61. The rails 12 are arranged on opposite sides of the attachment area 61. In other words, the rails 12 are arranged in a sliding direction of the shaft 5 to guide the shaft 5 such that the shaft 5 moves straight when sliding.
Each rail 12 has recesses in its central part in a longitudinal direction of the rail and includes a panel protrusion 13 disposed between the recesses. The recesses on both sides of the panel protrusion 13 of the rail 12 serve as clearance recesses, indicated at 62a to 62d, such that each shaft protrusion 11 of the shaft 5 is not pressed against the rail 12 and the panel protrusion 13 while the shaft 5 is attached to the decorative panel 2. Referring to
In addition, each attachment area 61 has the opening 15, in which the rib 8 fits when the shaft 5 is attached to the decorative panel 2. To attach the shaft 5 to the decorative panel 2, the rib 8 of the shaft 5 is positioned at and inserted into the opening 15 of the decorative panel 2, and the boss 14 of the decorative panel 2 is inserted into the hole 10 of the shaft 5. The opening 15 of the decorative panel 2 is sized for a movable range of the shaft 5. A washer 18 is fastened to a top surface of the boss 14 extending through the hole 10 of the shaft 5 with a screw 17, thereby attaching the shaft 5 to the boss 14 such that the shaft is not disconnected from the boss 14. Thus, the shaft 5 is slidable in the longitudinal direction. The boss 14 of the decorative panel 2 is set to have a height slightly greater than the thickness of the hole 10 of the shaft 5 by, for example, approximately 0.5 mm. If the boss 14 was lower than the hole of the shaft 5, the shaft 5 would be fixed and could not slide. If the boss 14 was much higher than the hole of the shaft 5, the shaft 5 and the attachment area 61 of the decorative panel 2 would have a too large gap therebetween.
The air-inlet grille 3 has the mating holes 19 to fit the pivot 6 of the shaft 5. The mating holes 19 are arranged at two adjacent corners of four corners of the grille. The air-inlet grille 3 is rotatable about the axis of each mating hole 19. To attach the air-inlet grille 3 to the decorative panel 2, the two shafts 5 attached to the parts R and L in
As illustrated in
Such a configuration makes the pivot 6 of the shaft 5 unlikely to move out of the mating hole 19 while the air-inlet grille 3 is closed. Consequently, the air-inlet grille 3 can be prevented from falling from the air-conditioning apparatus 100 when any impact is applied to the air-conditioning apparatus 100.
As illustrated in
(1) The air-conditioning apparatus 100 according to Embodiment 1 includes the body 1, the decorative panel 2 defining the lower surface of the body 1, the air-inlet grille 3 that can rotate to open and close and is attached to the air inlet 21 of the decorative panel 2, and the shafts 5 arranged on the decorative panel 2 such that the shafts 5 are movable along the axis of rotation of the air-inlet grille 3. Each shaft 5 includes the shaft body 50, the pivot 6 protruding from the end face, indicated at 7a, of the shaft body 50 in the moving direction of the shaft, and the rib 8 extending parallel to the pivot 6. The air-inlet grille 3 has the mating holes 19 through which the pivots 6 extend to support rotation of the air-inlet grille 3. Each pivot 6 is fitted in the mating hole 19 at the first limit of the movable range of the shaft 5. While the pivot 6 is fitted in the mating hole 19, the rib 8 engages the decorative panel 2.
Such a configuration reduces or eliminates the likelihood that the pivots 6 of the shafts 5 fitted in the mating holes 19 of the air-inlet grille 3 may be inclined obliquely downward due to the weight of the air-inlet grille 3. Consequently, the axis of rotation of the air-inlet grille 3 can be maintained at a proper position, thus allowing the air-inlet grille 3 to smoothly move when opened or closed.
(2) In the air-conditioning apparatus 100 according to Embodiment 1, the rib 8 of each shaft 5 has a tip located farther than base part of the pivot 6 in the moving direction of the shaft 5.
Such a configuration enables the rib 8 in proximity to the end face 7a, from which the pivot 6 protrudes, of the shaft body 50 to support the shaft body 50. Consequently, the shaft 5 is unlikely to bend downward when the pivot 6 receives the weight of the air-inlet grille 3, thus maintaining the normal axis of rotation of the air-inlet grille 3.
(3) In the air-conditioning apparatus 100 according to Embodiment 1, each shaft body 50 includes the shaft protrusions 11 on the faces extending in the moving direction. The decorative panel 2 includes the panel protrusions 13, each of which is located on the path along which the corresponding shaft protrusion 11 moves. Each panel protrusion 13 is located between the position of the shaft protrusion 11 at the first limit of the movable range of the shaft 5 and the position of the shaft protrusion 11 at a second limit of the movable range of the shaft 5.
Such a configuration provides a distinct difference between the engaged position of the shaft 5 where the pivot 6 is fitted in the mating hole 19 of the air-inlet grille 3 and the disengaged position of the shaft 5 where the pivot 6 is located out of the mating hole 19. Thus, an operator can readily check that the pivot 6 of each shaft 5 is fitted in the mating hole 19 of the air-inlet grille 3 upon attaching the air-inlet grille 3 to the decorative panel 2. This prevents incomplete insertion of the pivot 6 into the mating hole 19. In addition, each shaft protrusion 11 fits in the recess, or clearance between the rail 12 and the panel protrusion 13, at each of the engaged position where the pivot 6 is fitted in the mating hole 19 of the air-inlet grille 3 and the disengaged position where the pivot 6 is located out of the mating hole 19. This arrangement keeps the shaft protrusion 11 from readily moving. This prevents the air-inlet grille 3 from accidentally falling from the decorative panel 2.
(4) In the air-conditioning apparatus 100 according to Embodiment 1, each movement limiter 20 is located on the path for the shaft 5 while the air-inlet grille 3 is closed. The distance between the movement limiter 20 and the mating hole 19 is shorter than the distance between the abutment face of the shaft body 51, which comes in contact with the movement limiter 20 when the shaft 5 moves, and the tip of the pivot 6.
Such a configuration eliminates the likelihood that the shaft 5 may be shifted from the engaged position, where the pivot 6 is fitted in the mating hole 19, when any impact is applied to the air-conditioning apparatus 100 with the air-inlet grille 3 closed. This prevents the air-inlet grille 3 from falling from the decorative panel 2.
(5) In the air-conditioning apparatus 100 according to Embodiment 1, each shaft body 51 has the slope 9 sloping in such a manner that the amount of interference with the movement limiter 20 increases toward the pivot 6.
In such a configuration, if the air-inlet grille 3 is closed while the pivot 6 is incompletely fitted in the mating hole 19, the movement limiter 20 can move the shaft 5. In other words, even while the pivot 6 is incompletely fitted in the mating hole 19, the shaft is moved in the direction in which the pivot 6 is fitted into the mating hole 19 by closing the air-inlet grille 3. This eliminates the likelihood that the air-inlet grille 3 may be closed while the pivot 6 is incompletely fitted in the mating hole 19, thus preventing the air-inlet grille 3 from accidentally falling.
1 body 2 decorative panel 3 air-inlet grille 4 side panel 5 shaft pivot 7 pivot support 7a end face 8 rib 9 slope 10 hole 11 shaft protrusion 12 rail 13 panel protrusion 14 boss 15 opening 16 screw hole 17 screw 18 washer 19 mating hole 20 movement limiter 21 air inlet 22 air outlet 23 heat exchanger 24 fan 25 screw 30 hole 50 shaft body 51 shaft body 53 end 54 abutment face 60 retainer 61 attachment area 62a recess 62b recess 62c recess 62d recess 100 air-conditioning apparatus K1 arrow K2 arrow
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/006890 | 2/23/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/154681 | 8/30/2018 | WO | A |
Number | Name | Date | Kind |
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6354936 | Noh | Mar 2002 | B1 |
20150093983 | Jeong | Apr 2015 | A1 |
20190346171 | Tagaya | Nov 2019 | A1 |
Number | Date | Country |
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H08-144618 | Jun 1996 | JP |
H08-285315 | Nov 1996 | JP |
H09-196407 | Jul 1997 | JP |
H10-205806 | Aug 1998 | JP |
10-1280371 | Jul 2013 | KR |
Entry |
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International Search Report of the International Searching Authority dated May 16, 2017 for the corresponding international application No. PCT/JP2017/006890 (and English translation). |
Examination Report dated Sep. 14, 2020 issued in corresponding IN patent application No. 201947031064. |
Number | Date | Country | |
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20190368751 A1 | Dec 2019 | US |