1. Technical Field
The present disclosure relates to an air conditioning device for a vehicle.
2. Description of the Related Art
There has conventionally been an air conditioning device for a vehicle that provides cooling and heating for a vehicle interior by utilizing a heat pump (see U.S. Pat. No. 6,640,889, for example). Heating for the vehicle interior is provided by utilizing engine waste heat and the heat pump.
It is general that an air conditioning device for a vehicle providing cooling by utilizing a heat pump includes an outdoor condenser that radiates heat to air outside of a vehicle interior from a refrigerant as a configuration for radiating heat from a high-temperature refrigerant (for example, condenser 76 in U.S. Pat. No. 6,640,889). The outdoor condenser is mounted on a front part of the vehicle so that more air outside the vehicle is blown against the outdoor condenser.
On the other hand, when the air conditioning device for a vehicle described above provides heating for the vehicle interior, the flow of the refrigerant is controlled such that the refrigerant does not flow through the condenser used for cooling.
An object of the present disclosure is to provide an air conditioning device for a vehicle that hardly causes refrigerant stagnation even when the air conditioning device is operated by switching a cooling cycle and a heating cycle. The refrigerant stagnation means a phenomenon in which a refrigerant is stagnant on a specific portion.
An air conditioning device for a vehicle according to one aspect of the present disclosure includes a water-refrigerant condenser, a water-refrigerant evaporator, a refrigerant passage switching portion, and a first water passage. The water-refrigerant condenser condenses a refrigerant at a high temperature compressed by a compressor by heat exchange with a coolant. The water-refrigerant evaporator evaporates the refrigerant expanded by passing through a first expansion valve, by heat exchange with the coolant. The refrigerant passage switching portion switches a delivery route of the refrigerant in the water-refrigerant condenser between a first refrigerant passage leading to the water-refrigerant evaporator and a second refrigerant passage leading to a cooling evaporator that cools air to be sent into a vehicle interior. The first water passage delivers the coolant in the water-refrigerant condenser to a radiator that radiates heat of the coolant to outside air. In a cooling mode, the delivery route of the refrigerant in the water-refrigerant condenser is switched to the first refrigerant passage, and heat transferred from air to the refrigerant by the cooling evaporator is transferred from the refrigerant to the coolant by the water-refrigerant condenser and radiated from the coolant to the outside air by the radiator.
According to the present disclosure, in the cooling mode, heat transferred from air to the refrigerant by the cooling evaporator is transferred to the coolant from the refrigerant by the water-refrigerant condenser, and radiated to outside air from the coolant by the radiator. According to this configuration, a condenser that radiates heat from a refrigerant to outside air in the cooling mode can be eliminated or downsized. Accordingly, a portion where refrigerant stagnation occurs is reduced, and thus, even when the device is operated by switching the heating cycle and the cooling cycle under low ambient temperature, refrigerant stagnation can be reduced.
Before exemplary embodiments of the present disclosure are described, a problem of a conventional vehicle air conditioning device will briefly be described. The above-mentioned conventional vehicle air conditioning device has a problem such that, when heating for a vehicle interior is performed by utilizing the heat pump, the outdoor condenser is extremely cooled by outside air to cause refrigerant stagnation in the outdoor condenser or in a refrigerant pipe connected to the outdoor condenser. When the refrigerant stagnation is caused, the amount of the refrigerant in a heating cycle is reduced, which affects heating efficiency. There is a case in which the air conditioning device is operated by switching the heating cycle and the cooling cycle, such as the case of requiring dehumidification during heating in winter, and in such a case, the influence of the refrigerant stagnation is increased.
The exemplary embodiments of the present disclosure will be described below in detail with reference to the drawings. Note that, in each exemplary embodiment, the same components are identified by the same reference marks, and the redundant description therefor will be omitted.
The air conditioning device for a vehicle according to the first exemplary embodiment includes radiator 10, water-refrigerant condenser 12, water-refrigerant evaporator 13, first expansion valve 14, compressor 15, engine cooling portion (corresponding to first cooling portion) 16, heater core 17, cooling evaporator 18, second expansion valve 19, intake fan 21, water passage switching portion (three-way valves 37 and 38 and water pump 11), and refrigerant passage switching portion (ON-OFF valves 33 and 34 and check valve 39).
Heater core 17, cooling evaporator 18, and intake fan 21 are disposed in an intake passage of HVAC (Heating, Ventilation, and Air Conditioning) 20.
A coolant flows through radiator 10, water-refrigerant condenser 12, water-refrigerant evaporator 13, heater core 17, and engine cooling portion 16. The coolant may be an antifreeze such as LLC (Long Life Coolant) for transporting heat.
A refrigerant flows through water-refrigerant condenser 12, water-refrigerant evaporator 13, compressor 15, cooling evaporator 18, first expansion valve 14, and second expansion valve 19. The refrigerant is repeatedly alternately compressed and expanded to transport heat to a high-temperature portion from a low-temperature portion by an action of the heat pump.
Radiator 10 exchanges heat between air and the coolant to radiate heat to air from the coolant. Radiator 10 may be disposed on a location where air outside of the vehicle passes.
Compressor 15 compresses the refrigerant. Compressor 15 is driven electrically or by power from an engine.
Water-refrigerant condenser 12 cools the compressed high-temperature refrigerant and condenses the refrigerant by heat-exchange with the coolant.
First expansion valve 14 expands the condensed refrigerant, and allows the expanded refrigerant to pass through water-refrigerant evaporator 13. First expansion valve 14 regulates a flow rate of the refrigerant according to the temperature and pressure of the refrigerant in water-refrigerant evaporator 13.
Water-refrigerant evaporator 13 exchanges heat between the expanded low-temperature refrigerant and the coolant to heat the expanded low-temperature refrigerant and evaporate the refrigerant.
Second expansion valve 19 expands the condensed refrigerant, and allows the expanded refrigerant to pass through cooling evaporator 18. Second expansion valve 19 regulates a flow rate of the refrigerant according to the temperature and pressure of the refrigerant in cooling evaporator 18.
Cooling evaporator 18 heats the low-temperature refrigerant to evaporate the refrigerant and cools air to be sent into the vehicle interior by heat exchange between the expanded low-temperature refrigerant and air.
Engine cooling portion 16 includes a water jacket that circulates a coolant around the engine (first heating component) and a pump that circulates the coolant through the water jacket, and radiates heat from the engine to the coolant. Engine cooling portion 16 may be connected to another radiator as well as radiator 10 so as to be capable of circulating the coolant, and when the heat generated from the engine is large, heat may be radiated from another radiator. Radiator 10 may comprehensively implement radiation of heat from the engine.
Heater core 17 exchanges heat between the high-temperature coolant and air to heat air to be sent into the vehicle interior.
Water passage switching portion (corresponding to a first water passage switching portion) includes three-way valves 37 and 38 and water pump 11. The water passage switching portion is configured to switch the delivery route of the coolant flowing through water-refrigerant condenser 12 between first water passage RW1 (see
As illustrated in
As illustrated in
The refrigerant passage switching portion (ON-OFF valves 33 and 34 and check valve 39) is configured to switch the route of the refrigerant delivered from water-refrigerant condenser 12 between first refrigerant passage RM1 (see
First refrigerant passage RM1 allows the refrigerant to sequentially circulate through compressor 15, water-refrigerant condenser 12, second expansion valve 19, and cooling evaporator 18 in this order. The air conditioning device for a vehicle according to the present exemplary embodiment does not include an outdoor condenser that exchanges heat between a high-temperature and high-pressure refrigerant and outside air to condense the refrigerant, and further, is configured such that first expansion valve 14 and water-refrigerant evaporator 13 are disconnected from first refrigerant passage RM1.
Second refrigerant passage RM2 allows the refrigerant to sequentially circulate through compressor 15, water-refrigerant condenser 12, first expansion valve 14, and water-refrigerant evaporator 13 in this order. Second expansion valve 19 and cooling evaporator 18 are disconnected from second refrigerant passage RM2.
As one example, the refrigerant passage switching portion includes ON-OFF valves 33 and 34 and check valve 39. Check valve 39 is provided between cooling evaporator 18 and an intersection where a refrigerant inlet passage of compressor 15, a refrigerant outlet passage of water-refrigerant evaporator 13, and a refrigerant outlet passage of cooling evaporator 18 intersect one another.
Note that the refrigerant passage switching portion can be implemented by another configuration. For example, two ON-OFF valves 33 and 34 may be replaced by one three-way valve. Alternatively, ON-OFF valve 33 and first expansion valve 14 may be integrated. Check valve 39 may be replaced by an ON-OFF valve.
In the air conditioning device for a vehicle according to the first exemplary embodiment, in the cooling mode, the passage for the refrigerant is switched to first refrigerant passage RM1, and the passage for the coolant is switched to first water passage RW1 and water passage RW1b, as illustrated in
In the cooling mode, the high-temperature and high-pressure refrigerant compressed by compressor 15 heats and condenses the coolant in water-refrigerant condenser 12, is regulated to have a low pressure by second expansion valve 19, and evaporated in cooling evaporator 18. At that time, air to be sent into the vehicle interior is cooled by cooling evaporator 18, whereby cooling for the vehicle interior is enabled. The vaporized refrigerant is returned to compressor 15 through check valve 39 which prevents the refrigerant from flowing from a refrigerant outlet port of the water-refrigerant evaporator toward a refrigerant outlet port of the cooling evaporator.
The coolant heated by water-refrigerant condenser 12 radiates heat to the outside air by radiator 10, and is returned to water-refrigerant condenser 12 by the action of water pump 11. At that time, the coolant heated by engine cooling portion 16 passes through heater core 17 and water-refrigerant evaporator 13, and then, is returned to engine cooling portion 16. At that time, air is not allowed to flow through heater core 17, and the refrigerant is not allowed to flow through water-refrigerant evaporator 13. Therefore, the heat exchange by heater core 17 and the heat exchange by water-refrigerant evaporator 13 are not performed. Note that the flow of air through heater core 17 may be allowed in this case for temperature control. In addition, as described in a fourth exemplary embodiment (see
In the cooling mode, the heat transferred to the refrigerant from air by cooling evaporator 18 is transferred to the coolant by water-refrigerant condenser 12, and radiated to the outside air by radiator 10. Accordingly, this configuration can eliminate the need of an outdoor condenser that radiates heat from the refrigerant to the outside air. Alternatively, if water-refrigerant condenser 12 and an outdoor condenser are both provided, the outdoor condenser can be downsized. Therefore, it can prevent the occurrence of refrigerant stagnation in the outdoor condenser when the outside temperature is low.
In the air conditioning device for a vehicle according to the first exemplary embodiment, in the heating mode, the passage for the refrigerant is switched to second refrigerant passage RM2, and the passage for the coolant is switched to second water passage RW2, as illustrated in
In the heating mode, the high-temperature and high-pressure refrigerant compressed by compressor 15 radiates heat to the coolant and is condensed in water-refrigerant condenser 12, regulated to have a low pressure by first expansion valve 14, and then, evaporated in water-refrigerant evaporator 13. The vaporized refrigerant is returned to compressor 15.
The coolant is cooled by water-refrigerant evaporator 13, heated by engine cooling portion 16 and water-refrigerant condenser 12, and then, sent to heater core 17. Then, heater core 17 heats air to be sent into the vehicle interior, whereby heating for the vehicle interior is enabled. The coolant passing through heater core 17 is returned to water-refrigerant evaporator 13.
In the heating mode, heat is transferred from the low-temperature coolant flowing through water-refrigerant evaporator 13 to the high-temperature coolant flowing through water-refrigerant condenser 12 by the action of the heat pump. Therefore, even when the temperature of engine cooling portion 16 is low, the heating capacity for the vehicle interior can be enhanced by increasing the temperature of the coolant in heater core 17.
As described above, according to the air conditioning device for a vehicle in the first exemplary embodiment, an outdoor condenser is not used in the cooling mode, whereby the occurrence of refrigerant stagnation in the outdoor condenser can be avoided, even when the cooling mode and the heating mode are switched. Therefore, the switching between the cooling mode and the heating mode can be quickly done.
In addition, the air conditioning device for a vehicle in the first exemplary embodiment does not use an outdoor condenser, thereby allowing leeway for a space around the front part of the vehicle. Furthermore, the air conditioning device for a vehicle does not use an outdoor condenser, thereby being capable of reducing an amount of the refrigerant.
The above-mentioned first exemplary embodiment describes that water passage RW1b (see
In the air conditioning device for a vehicle according to the first modification, in the cooling mode, the passage for the refrigerant is switched to first refrigerant passage RM1, and the passage for the coolant is switched to first water passage RW1 and water passage RW1c, as illustrated in
In water passage RW1c, the coolant flowing from engine cooling portion 16 flows into heater core 17, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the first modification, in the heating mode, the passage for the refrigerant is switched to second refrigerant passage RM2, and the passage for the coolant is switched to second water passage RW2a, as illustrated in
In second water passage RW2a, the coolant flowing from engine cooling portion 16 sequentially flows through water-refrigerant condenser 12, water-refrigerant evaporator 13, and heater core 17, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the second modification, in the cooling mode, the passage for the refrigerant is switched to first refrigerant passage RM1, and the passage for the coolant is switched to first water passage RW1 and water passage RW1d, as illustrated in
In water passage RW1d, the coolant flowing from engine cooling portion 16 flows into heater core 17, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the second modification, in the heating mode, the passage for the refrigerant is switched to second refrigerant passage RM2, and the passage for the coolant is switched to second water passage RW2b, as illustrated in
In second water passage RW2b, the coolant flowing from engine cooling portion 16 sequentially flows through water-refrigerant evaporator 13, heater core 17, and water-refrigerant condenser 12, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the third modification, in the cooling mode, the passage for the refrigerant is switched to first refrigerant passage RM1, and the passage for the coolant is switched to first water passage RW1 and water passage RW1e, as illustrated in
In water passage RW1e, the coolant flowing from engine cooling portion 16 flows into heater core 17, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the third modification, in the heating mode, the passage for the refrigerant is switched to second refrigerant passage RM2, and the passage for the coolant is switched to second water passage RW2c, as illustrated in
In second water passage RW2c, the coolant flowing from engine cooling portion 16 sequentially flows through water-refrigerant evaporator 13, water-refrigerant, condenser 12, and heater core 17, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the fourth modification, in the cooling mode, the passage for the refrigerant is switched to first refrigerant passage RM1, and the passage for the coolant is switched to first water passage RW1 and water passage RW1f, as illustrated in
In water passage RW1f, the coolant flowing from engine cooling portion 16 flows into heater core 17, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the fourth modification, in the heating mode, the passage for the refrigerant is switched to second refrigerant passage RM2, and the passage for the coolant is switched to second water passage RW2d, as illustrated in
In second water passage RW2d, the coolant flowing from engine cooling portion 16 sequentially flows through heater core 17, water-refrigerant condenser 12, and water-refrigerant evaporator 13, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the fifth modification, in the cooling mode, the passage for the refrigerant is switched to first refrigerant passage RM1, and the passage for the coolant is switched to first water passage RW1 and water passage RW1g, as illustrated in
In water passage RW1g, the coolant flowing from engine cooling portion 16 flows into heater core 17, and then, flows again into engine cooling portion 16.
In the air conditioning device for a vehicle according to the fifth modification, in the heating mode, the passage for the refrigerant is switched to second refrigerant passage RM2, and the passage for the coolant is switched to second water passage RW2e, as illustrated in
In second water passage RW2e, the coolant flowing from engine cooling portion 16 sequentially flows through heater core 17, water-refrigerant evaporator 13, and water-refrigerant condenser 12, and then, flows again into engine cooling portion 16.
The first to fifth modifications of the passage for the coolant have been described above.
The second exemplary embodiment illustrates an example of an air conditioning device for a vehicle in which EGR (Exhaust Gas Recirculation) cooler 51 is additionally provided on first water passage RW1 in the first exemplary embodiment so as to be connected in series with the radiator and the water-refrigerant condenser.
EGR cooler 51 is a component for cooling exhaust gas when a portion of the exhaust gas after combustion is again suctioned by the engine. Note that EGR cooler 51 is one example of a second cooling portion. Various heating components in the vehicle, such as an inverter circuit, a water cooled CAC (Charge Air Cooler), a battery, and a compressor, may be applied as a component (second heating component) cooled by the second cooling portion.
According to the second exemplary embodiment, in a cooling mode, the coolant circulating through radiator 10 and water-refrigerant condenser 12 also flows through EGR cooler 51, whereby the heat from EGR cooler 51 can be radiated from radiator 10. In the heating mode, the heat from EGR cooler 51 may be radiated from radiator 10 by activating water pump 11.
According to the air conditioning device for a vehicle in the second exemplary embodiment, EGR cooler 51 can be cooled, and due to the cooling, additional valve configuration for switching the water passage can be reduced (for example, additional configuration is unnecessary). Thus, downsizing of the entire device and reduction in cost can be realized.
The air conditioning device for a vehicle according to the third exemplary embodiment has a configuration in which third water passage RW3 for allowing the coolant in EGR cooler 51 to flow therethrough and a switching portion (for example, ON-OFF valve 41 corresponding to second water passage switching portion) for turning ON/OFF the flow of the coolant in third water passage RW3 are added to the configuration in the first exemplary embodiment.
Third water passage RW3 is provided on first water passage RW1 so as to be parallel with the passage for radiator 10 to allow the coolant to flow by bypassing water-refrigerant condenser 12.
According to the third exemplary embodiment, in a cooling mode, ON-OFF valve 41 is opened, so that the flow of the coolant flowing through radiator 10 is bifurcated, whereby the coolant flowing through radiator 10 flows through water-refrigerant condenser 12 and EGR cooler 51 in a parallel manner, and then, converged and returned to radiator 10. Accordingly, heat from water-refrigerant condenser 12 and EGR cooler 51 can be radiated by radiator 10.
On the other hand, in a heating mode, water pump 11 is activated and ON-OFF valve 41 is closed, by which the flow of the coolant circulating through radiator 10 and EGR cooler 51 can be formed independently of the flow of the coolant in the heating mode in the first exemplary embodiment. Accordingly, due to this flow, EGR cooler 51 can sufficiently be cooled even in the heating mode.
The air conditioning device for a vehicle according to the fourth exemplary embodiment has a configuration in which bypass passage RW4 and a water passage switching portion (for example, ON-OFF valve 43 corresponding to third water passage switching portion) for stopping or allowing the flow of the coolant through bypass passage RW4 are added to the configuration in the second exemplary embodiment.
Bypass passage RW4 establishes communication between a coolant inlet side and a coolant outlet side of water-refrigerant evaporator 13.
The water passage switching portion is composed of one ON-OFF valve 43, for example. ON-OFF valve 43 is provided on the middle of bypass passage RW4, for example. When ON-OFF valve 43 is opened, the flow of the coolant in water-refrigerant evaporator 13 is almost stopped due to the resistance difference, and the coolant is allowed to flow through bypass passage RW4.
According to this configuration, in a cooling mode, the coolant is allowed to flow through bypass passage RW4 to bypass water-refrigerant evaporator 13, whereby pressure loss of the passage for the coolant can be reduced. In the cooling mode, the refrigerant does not flow through water-refrigerant evaporator 13, and heat exchange is not performed. Therefore, even if the coolant does not flow through water-refrigerant evaporator 13, this does not affect the transfer of heat.
In addition, in a heating mode, when the temperature of the coolant flowing through water-refrigerant evaporator 13 is lowered, for example, the coolant is temporarily allowed to flow through bypass passage RW4 to bypass water-refrigerant evaporator 13, whereby the temperature of the coolant can quickly be increased.
The exemplary embodiments of the present disclosure have been described above.
The above-mentioned embodiments describe the configurations each of which does not use an outdoor condenser. However, it is unnecessary to completely eliminate an outdoor condenser, and a compact outdoor condenser may be used. Even when an outdoor condenser is used, this outdoor condenser can be downsized, whereby an effect of enabling reduction in a refrigerant stagnation amount can be obtained.
In addition, the passage for the coolant described in the first to fifth modifications may be applied to the air conditioning devices for a vehicle in the second to fourth exemplary embodiments.
The present disclosure is applicable to an air conditioning device mounted on a vehicle.
Number | Date | Country | Kind |
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2014-212774 | Oct 2014 | JP | national |
2015-177548 | Sep 2015 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2015/005187 | Oct 2015 | US |
Child | 15479324 | US |