The present invention relates to monitoring the performance of air-conditioning and refrigeration systems and alerting home owners or building management to call for service when system performance deteriorates.
Air-conditioning systems work well when the refrigerant in the system is at the designed pressure, the air filter in the air-conditioning system is not dirty and the blower motor is operating at the designed speed. Most often, the performance of the air-conditioning system deteriorates when the refrigerant pressure is lower than designed value or when the air filter is dirty. If the air-conditioning system is run for an extended period of time with improper refrigerant pressure, dirty air filter or low blower motor speed, the air-conditioning system will consume more energy but will not cool the living space sufficiently. The compressor will run hot and it will ruin the compressor. To avoid these costly problems, it is recommended to check the air-conditioning system once a year for optimal performance. Instead of annual check-up, if the performance of the air-conditioning system can be monitored continuously, then it is possible to detect any anomaly immediately and take corrective action. This will prevent the compressor from getting ruined, save energy and save money. This invention sets out to do this in a cost effective way.
The primary objective of the present invention is to monitor the performance of air-conditioning systems continuously and alert the home owner when the performance deteriorates. Here home owner is used to mean both home owners in case of individual homes, drivers in case of automobiles and trucks and service personnel in case of apartment complexes, office buildings, industrial installations etc.
Another objective of the present invention is to make it easy for anyone to attach this invention to an existing air-conditioning system, whether it is at home, office or in the automobile.
A third objective is to make this invention cost effective for the consumers to buy and use.
The foregoing objectives are attained by having a programmable microcontroller monitor air temperature in the air-conditioning system for proper range and alert when the temperature difference falls outside normal temperature range.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangement of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the concept, upon which this disclosure is based, may readily be utilized as a basis for designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
In this document, air-conditioning system means air-conditioner, air-conditioning system, refrigeration system and any system where air is drawn across an evaporator.
The air-conditioning system is designed such that air flows across an evaporator and gets cooled. The design value for the air temperature drop across the evaporator in an air-conditioning system performing as per design specifications will be referred to henceforth as ideal-deltaT or IDT. With current technology, the value of IDT is about 17 degrees Fahrenheit. When the refrigerant pressure is lower than the manufacturer suggested pressure, enough cooling of the evaporator does not take place and the air temperature drop across the evaporator is less than IDT. Similarly, if the air filter is dirty, or the blower motor speed is lower than designed value, enough air does not flow past the evaporator to cool sufficiently. So by knowing the temperature drop across the evaporator of an air-conditioning system, we can determine the performance of the air-conditioning system. Because of advances in the air-conditioning technology, this value of IDT can vary in future. Still this invention can be used once the proper value of IDT is used in the performance evaluation process. A cutoff value, which is a few degrees Fahrenheit lower than IDT may be allowed before the air-conditioning system is deemed to need servicing. This cutoff value in temperature difference, at which the air-conditioning system is deemed to need servicing will henceforth be referred to as threshold temperature difference or TTD.
The first embodiment of the invention consists of a plurality of detection and evaluation means, henceforth called evaluator1_cluster and a notifier means to notify the status of air-conditioning system, henceforth called notifier1. Each detection and evaluation means in said evaluator) cluster will henceforth be referred to as evaluator1. When multiple air-conditioning systems are involved as in office buildings and large homes, each air-conditioning system will have one evaluator1. Hence said evaluator1_cluster will have a plurality of evaluator1. When there is only one air-conditioning system involved, then said evaluator1_cluster will have only one evaluator1. It would be advantageous to have a single notifier1 collect the performance status from each of a plurality of evaluator1 in said evaluator1_cluster and notify the status of a plurality of air-conditioning systems in an aggregate manner.
Said plurality of inlet air temperature sensor means, 3, are placed in the air flow just before the evaporator of the air-conditioning system. Said plurality of outlet air temperature sensor means, 4, are placed in the air flow just after the evaporator. Said first pressure sensor means is placed in the airflow just before the air filter in the air-conditioning system. Said second pressure sensor means is placed in the airflow just after said air filter. Said first microcontroller means, 2, gets air temperature information from said plurality of inlet air temperature sensor means and said plurality of outlet air temperature sensor means. It calculates the average temperature drop across the evaporator. If the calculated average temperature drop across the evaporator is greater than or equal to TTD, it means the air-conditioning system is performing optimally. In this case, it checks the status of the air-conditioning system stored in its memory during one of the previous calculations. This status that is stored in memory of said first microcontroller means will henceforth be called mc1_status. If mc1_status is good, it means that the air-conditioning system status has not changed since previous calculation. So there is no need to alert the home owner. In this case it checks said first transceiver means to see if it has received a status inquiry from said notifier1. If there is an inquiry, said first microcontroller means furnishes mc1_status to said notifier1 via said first transceiver means. In either case, whether there is a status inquiry or not, said first microcontroller means waits for predetermined wait time and then repeats the process of getting temperature information from said plurality of inlet air temperature sensor means and said plurality of outlet air temperature sensor means. In
If, at decision point 38, mc1_status is other than good, it means that the status has now changed from other than good to good. It means that the problem experienced by the air conditioning system has been corrected. In this case, said first microcontroller means updates mc1_to good. It then displays mc1_status via said first display means, 7. Said first microcontroller means then checks said first transceiver means to see if it has received a status inquiry from said notifier1. From this point on, the process is the same as for previously stated condition. In
If the calculated average temperature drop across the evaporator is less than TTD, it means either the air-conditioning system is off or that it is not performing optimally. So said first microcontroller means checks to see if the calculated average temperature drop across the evaporator is nearly equal to zero. If nearly equal to zero, it means that the air-conditioning system is presently turned off. In this case, said first microcontroller means checks said first transceiver means to see if it has received a status inquiry from said notifier1. From this point on, the process is the same as for previously stated condition. In
If the calculated average temperature drop across the evaporator is less than TTD but not nearly equal to zero, it means that the air-conditioning system is not performing optimally. In this case, said first microcontroller means checks mc1_status. If this value represents other than good, it means that the non-optimal-performance of the air-conditioning system had already been determined in one of the previous calculation cycles. In this case, said first microcontroller means checks said first transceiver means to see if it has received a status inquiry from said notifier1. From this point on, the process is the same as for previously stated conditions. In
If, at decision point 40, said first microcontroller means finds that mc1_status is good, it means that the air-conditioning system was working well till the previous calculation cycle. In this case, said first microcontroller means obtains pressure readings from said first pressure sensor means and said second pressure sensor means. If the two pressure readings are substantially the same, it means that the air filter is not clogged. The problem could be the blower motor speed or the refrigerant pressure in the system. Then it has to be serviced by a professional. In this case said first microcontroller means updates mc1_status to indicate that a service call should be made. After updating mc1_status, said first microcontroller means displays mc1_status via said first display means, 7. Said first microcontroller means then checks said first transceiver means to see if it has received a status inquiry from said notifier1. From this point on, the process is the same as for previously stated conditions. In
If, at decision point 42, the two pressure readings are not almost the same, it means that the air filter is clogged and so there is a significant pressure drop across the air filter. In this case said first microcontroller means updates mc1_status to indicate that the air filter should be changed. After updating mc1_status, said first microcontroller means displays mc1_status via said first display means, 7. From this point on, the process is the same as for previously stated conditions. In
Referring to
If the home owner had serviced the air-conditioning system within the predetermined servicing period, the performance status of the air-conditioning system would have been updated to good and so the alarm means would not be activated by said second microcontroller means, 12. If said second microcontroller means finds that mc2_status is good at decision point 77, it resets the wait flag, and selects the next evaluator1 in evaluator1_cluster to send an inquiry via said second transceiver means. From this point on, the process is the same as for previously stated conditions. This portion of the logic is shown via 63-64-65-66-72-73-74-75-76-77-78-79-69-70-64.
If at decision point 73, said second microcontroller means finds that the received status value is the same as mc2_status, it checks if the wait flag is set. If set, it means that the air-conditioning system status is not good. If the predetermined servicing period is over, said second microcontroller means checks to see if it can activate said alarm at any time. From this point on, the processing is the same as mentioned before. This portion of the logic is shown via 63-64-65-66-72-73-79-80-81-82-83-84-86-87-88-89-69-70-64 if alarm can be activated only during daytime and via 63-64-65-66-72-73-79-80-81-85-86-87-88-89-69-70-64 if alarm can be activated at any time. If predetermined servicing period is not over, at decision point 80, said second microcontroller means skips activating alarm. This portion of the logic is shown via 63-64-65-66-72-73-79-80-69-70-64. If the wait flag is not set at decision point 79, it means that the air-conditioning system is performing well and so said second microcontroller means selects the next evaluator1 in evaluator1_cluster to send an inquiry via said second transceiver means. From this point on, the process is the same as for previously stated conditions. This portion of the logic is shown via 63-64-65-72-73-79-69-70-64.
When said second microcontroller means sends an inquiry to said evaluator1, it expects a response back from said evaluator1 within a predetermined wait time1. If a response is not received from said evaluator1 within this time period, said second microcontroller means increments said retry count for this evaluator1. If the retry count is less than a predetermined number of tries, said second microcontroller means selects the next evaluator1 in evaluator1_cluster to send an inquiry via said second transceiver means. This portion of the logic is shown via 63-64-65-66-67-68-69-70-64. If the retry count exceeds predetermined number of tries, said second microcontroller means checks mc2_status. If mc2_status is other than check evaluator1, it means that evaluator1 was responding till the last try. So said second microcontroller means updates mc2_status to “check evaluator1”. Then it displays this updated status on said second display means. From this point on, the process is the same as for previously stated condition when said second microcontroller means had to activate the alarm. This portion of the logic is shown via 63-64-65-66-67-68-90-91-75-76-77-81-82-83-84-85-86-87-89-69-70-64 or via 63-64-65-66-67-68-90-91-75-76-77-81-86-87-88-89-69-70-64. In the next iteration, at decision point 90, mc2_status will reflect that the problem with evaluator1 is a known problem. After a predetermined servicing period, an alarm will be sounded as mentioned before. This portion of the logic is shown via 63-64-65-66-67-68-90-79-80.
When said second microcontroller means tries to select the next evaluator1 in evaluator1_cluster, if it finds that said plurality of evaluator1 has been exhausted, it waits a predetermined wait time2 and then starts with the first evaluator1 in said evaluator1_cluster to send an inquiry via said second transceiver means. This portion of the logic is shown via 69-70-71-63-64. Thus the embodiment presented is able to continuously monitor the health of the air-conditioning system and alert the home owner to any problem with the air-conditioning system.
The second embodiment of the invention is for air-conditioning systems where said plurality of inlet air temperature sensor means and said plurality of outlet air temperature sensor means cannot be placed on either side of said evaporator easily. Some examples of such systems are air-conditioning systems in automobiles and window air-conditioners. Here the evaluator means, henceforth called car_evaluator1, is mounted in the vicinity of the vent through which cold air is blown.
Referring to
If, at decision point 38, mc1_status is other than good, it means that the status has now changed from other than good to good. It means that the owner of the automobile has corrected the problem experienced by the air conditioning system. In this case, said first microcontroller means changes mc1_status to good and displays this new status via said first display means, 7. It then waits for predetermined wait time before repeating the process of getting temperature information from said plurality of inlet air temperature sensor means and said plurality of outlet air temperature sensor means. In
If the calculated average temperature drop at decision point 36 is less than TTD, it means either the air-conditioning system is turned off or that it is not performing optimally. So said first microcontroller means checks to see if the calculated average temperature drop is nearly equal to zero. If nearly equal to zero, it means that the air-conditioning system is presently turned off. In this case, it waits for predetermined wait time before repeating the process. In
If the calculated average temperature drop at decision point 36 is less than TTD but not nearly equal to zero, it means that the air-conditioning system is not performing optimally. In this case, said first microcontroller means checks mc1_status. If mc1_status is other than good, it means that the non-optimal-performance of the air-conditioning system had already been determined in one of the previous calculations. In this case, it waits for predetermined wait time. From this point on, the process is the same as for previously stated conditions. In
If, at decision point 40, said first microcontroller means finds that mc1_status is good, it means that the air-conditioning system was working well till the previous calculation cycle. In this case, said first microcontroller means updates mc1_status to indicate that a service call should be made. After updating mc1_status, said first microcontroller means displays mc1_status via said first display means, 7. From this point on, the process is the same as for previously stated conditions. In
In the above discussion for both embodiments disclosed, said inlet air temperature sensor means and said outlet air temperature sensor means can be thermistors, temperature sensing infrared detector means or any other sensor means that provide an electrical output proportional to the temperature read. Said first pressure sensor means and said second pressure sensor means can be any device that can provide an electrical output proportional to the pressure read such as pressure transducers. Said first display means and said second display means can be an LCD display, a set of LED lights or a single LED light blinking at different rates to represent different mc1_statuses. Said light sensing means used for sensing ambient light level can be a photo transistor, a photo diode, a light dependent resistor, a ccd camera or any device that can detect light level in the surrounding area and provide an electrical output proportional to ambient light level. Said first user input means can be a keypad, a touch screen or just a switch.
Whenever the air-conditioning system is turned on or turned off, it will take a few minutes for the system to reach stable operating condition. Hence said first microcontroller means will take multiple readings over a period of time to make sure the air-conditioning system has reached stable operating condition. Temperature and pressure readings taken after the air-conditioning system has reached this stable operating condition are used by said first microcontroller means to determine the performance of the air-conditioning system.
This patent application claims priority from provisional U.S. patent application entitled “Air conditioning system performance monitor” having application No. 61/642,513 filed on May 4, 2012, the contents of which are incorporated herein by reference.
Number | Date | Country | |
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61642513 | May 2012 | US |