Embodiments of the disclosure relate to environmental control systems, and more specifically to the cabin air conditioning system and a cabin pressure control system of an aircraft.
Aircraft are equipped with an environmental control system (ECS), which typically includes a plurality of subsystems. One of these subsystems is an air conditioning system (ACS) operable to dehumidify and control the temperature of the air that is supplied to the cabin. The air conditioning system typically includes one or more air conditioning packs containing valves, heat exchangers, turbomachinery, sensors, and a controller. The air conditioning packs typically receive high pressure high temperature air from an engine or from an auxiliary power unit and reject heat to ambient and extract energy from the air to cool and dehumidify the air.
Aircraft are also commonly equipped with a cabin pressure control system (CPCS), which is operable to maintain a cabin air pressure within a desired range to increase passenger comfort during flight. A typical CPCS includes a controller, an actuator, and an outflow valve. The outflow valve is typically mounted either on a bulkhead of the aircraft or on the outer skin surface of the aircraft, and is selectively operated to fluidly couple the aircraft cabin and the atmosphere outside of the aircraft. The CPCS may additionally include a safety valve use to prevent over pressurization of the cabin.
During operation of the CPCS, the controller commands the actuator to move the outflow valve to various positions to control the rate at which pressurized air is transferred from between the aircraft cabin and the outside atmosphere, to thereby control the pressure and/or rate of change of pressure within the aircraft cabin. The controller may be configured to command the actuator to modulate the outflow valve in accordance with a predetermined schedule or as a function of one or more operational criteria. For example, the CPCS may additionally include one or more cabin pressure sensors to sense cabin pressure and supply pressure signals representative thereof to the controller. By actively modulating the outflow valve, the controller may maintain aircraft cabin pressure and/or aircraft cabin pressure rate of change within a desired range.
In existing aircraft, the components and the control functionality of the ACS and the CPCS are separate and located in different locations of an aircraft. In some configurations, the ACS receives a flow from the cabin that would have otherwise been exhausted outside of the aircraft. However, the cabin outflow air provided to the ACS is not controlled based on the pressure of the cabin. As a result, inefficiencies in the aircraft exist.
According to one embodiment, an environmental control system for providing a conditioned medium to one or more loads of an aircraft includes an air conditioning system including a compressor for regulating a pressure of a first medium and a turbine operably coupled to the compressor and a pressurized volume containing a second medium. The pressurized volume is arranged in fluid communication with a component of the air conditioning system. At least one valve of the air conditioning system is operable to control a flow of second medium to the turbine, wherein the at least one valve is adjustable to maintain a minimum pressure within the pressurized volume.
In addition to one or more of the features described above, or as an alternative, in further embodiments the first medium is one of bleed air and outside air.
In addition to one or more of the features described above, or as an alternative, in further embodiments source of first medium includes at least one of an engine and an auxiliary power unit of the aircraft.
In addition to one or more of the features described above, or as an alternative, in further embodiments the second medium is cabin outflow air.
In addition to one or more of the features described above, or as an alternative, in further embodiments the pressurized volume being arranged in fluid communication with the turbine.
In addition to one or more of the features described above, or as an alternative, in further embodiments the turbine is a power turbine.
In addition to one or more of the features described above, or as an alternative, in further embodiments the turbine is a dual entry turbine.
In addition to one or more of the features described above, or as an alternative, in further embodiments the turbine includes a nozzle configured to accelerate a flow or medium into the turbine, wherein a diameter of an opening defined by the nozzle is fixed.
In addition to one or more of the features described above, or as an alternative, in further embodiments the turbine includes a nozzle configured to accelerate a flow or medium into the turbine, wherein a diameter of an opening defined by the nozzle is variable.
In addition to one or more of the features described above, or as an alternative, in further embodiments the diameter of the nozzle is varied in response to the pressure of the second medium.
In addition to one or more of the features described above, or as an alternative, in further embodiments the at least one valve includes a first valve operable to control a flow from the pressurized volume and a second valve operable to exhaust a portion of the second medium outside the aircraft, the first valve and the second valve being independently operable.
In addition to one or more of the features described above, or as an alternative, in further embodiments the second valve and the turbine are arranged in parallel.
In addition to one or more of the features described above, or as an alternative, in further embodiments the at least one valve includes a first valve and a second valve operable to control a flow from the pressurized volume, the first valve and the second valve being independently operable.
In addition to one or more of the features described above, or as an alternative, in further embodiments comprising a ram air circuit including a ram air duct having at least one heat exchanger positioned therein.
In addition to one or more of the features described above, or as an alternative, in further embodiments comprising a heat exchanger arranged in fluid communication with the second medium.
In addition to one or more of the features described above, or as an alternative, in further embodiments the heat exchanger is arranged upstream from the turbine relative to a flow of the second medium.
According to another embodiment, a method of operating an environmental control system of an aircraft includes providing a first medium to an air conditioning system including a compressor and a turbine operably coupled to the compressor, providing a second medium to the air conditioning system from a pressurized volume, controlling a flow of the second medium provided to the air conditioning system to maintain a minimum pressure within the pressurized volume and conditioning the first medium for delivery to one or more loads of the aircraft.
In addition to one or more of the features described above, or as an alternative, in further embodiments comprising extracting energy from the second medium via the turbine, wherein the energy is used to compress the first medium.
In addition to one or more of the features described above, or as an alternative, in further embodiments controlling the flow of the second medium to the air conditioning system to maintain the minimum pressure within the pressurized volume includes controlling the flow of the second medium to the turbine.
In addition to one or more of the features described above, or as an alternative, in further embodiments controlling the flow of the second medium to the air conditioning system to maintain the minimum pressure within the pressurized volume includes controlling the flow of the second medium exhausted from the environmental control system to outside the aircraft.
In addition to one or more of the features described above, or as an alternative, in further embodiments comprising cooling the first medium by arranging the first medium and the second medium in a heat transfer relationship.
In addition to one or more of the features described above, or as an alternative, in further embodiments the first medium is one of bleed air and outside air and the second medium is cabin outflow air.
Additional features and advantages are realized through the techniques of the embodiments herein. Other embodiments are described in detail herein and are considered a part of the claims. For a better understanding of the embodiments with the advantages and the features, refer to the description and to the drawings.
The subject matter is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features, and advantages thereof are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the FIGS.
Embodiments herein provide an air conditioning system (ACS) of an aircraft that receives multiple mediums from different sources and uses energy from one or more of the mediums to operate the air conditioning system and to provide cabin pressurization and cooling at a high fuel burn efficiency. The mediums described herein are generally types of air; however, it should be understood that other mediums, such as gases, liquids, fluidized solids, or slurries are also contemplated herein.
With reference now to the
In one embodiment, as shown in FIGS, 1 and 3, the first medium A1 is bleed air. As used herein, the term “bleed air” includes pressurized air originating from or being “bled” from, an engine or auxiliary power unit of the aircraft. It shall be understood that one or more of the temperature, humidity, and pressure of the bleed air may vary based upon the compressor stage and revolutions per minute of the engine or auxiliary power unit from which the air is drawn. For example, bleed air may be drawn from either a low pressure compressor spool or a high pressure compressor spool of an engine, and bleed air drawn from the low pressure compressor spool will have a relatively lower pressure than bleed air drawn from the high pressure compressor spool. In some embodiments, the ACS 20 is configured to extract work from the first medium A1. In this manner, the pressurized air Al can be utilized by the ACS 20 to achieve certain operations.
In another embodiment, best shown in
With reference again to
With reference again to
The ACS 20 additionally comprises at least one compressing device 40. In the illustrated, non-limiting embodiment, the compressing device 40 of the ACS 20 is a mechanical device that includes components for performing thermodynamic work on a medium (e.g., extracts work from or applies work to the first medium A1 and/or the second medium A2 by raising and/or lowering pressure and by raising and/or lowering temperature.) Examples of the compressing device 40 include an air cycle machine, a three-wheel air cycle machine, a four-wheel air cycle machine, etc...
As shown, the compressing device 40 includes a compressor 42 and a turbine 44, operably coupled to each other via a shaft 46. Further in some embodiments, for example, as shown in
The compressor 42 is a mechanical device that raises a pressure of a medium provided thereto and can be driven by another mechanical device (e.g., a motor or a medium via a turbine). Examples of compressor types include centrifugal, diagonal or mixed-flow, axial-flow, reciprocating, ionic liquid piston, rotary screw, rotary vane, scroll, diaphragm, air bubble, etc. As shown, the compressor 42 is configured to receive and pressurize a medium, such as the second medium A2 in
The turbine 44 and the power turbine 50 are mechanical devices that expand a medium and extract work therefrom (also referred to as extracting energy). The turbine 44, and in some embodiments the power turbine 50, drive the compressor 42 and the fan 48 via the shaft 46. Either the turbine 44 or the power turbine 50 may be a dual entry turbine that includes multiple inlet fluid flow paths, such as an inner flow path and an outer flow path. For example, the inner flow path may be a first diameter and the outer flow path may be a second diameter. Further, the dual entry turbine may include a first nozzle configured to accelerate a first medium for entry into a turbine impeller and a second nozzle configured to accelerate a second medium for entry into the turbine impeller. However, embodiments where the turbine 44 and/or the power turbine 50 are configured to receive a single pressurized fluid flow are also within the scope of the disclosure.
A fan 48 is a mechanical device that can force, via push or pull methods, a medium (e.g., ram air) across the one or more heat exchangers and at a variable cooling to control temperatures. Although the fan is illustrated and described herein as being a part of the compressing device, in other embodiments, the fan may be separate from the compressing device, and therefrom driven by another power source, such as an electric motor for example.
The ACS 20 additionally includes a dehumidification system. In the illustrated, non-limiting embodiments, the dehumidification system is arranged downstream from the second heat exchanger 36 relative to a flow of medium and includes a condenser 52 and a water collector 54 arranged in series. The water collector 54 is a mechanical device operable to remove water from a medium. It should be understood that the disclosed configuration of the dehumidification system is intended as an example only, and embodiments including one or more additional components are also within the scope of the disclosure.
The elements of the ACS 20 are connected via valves, tubes, pipes, and the like. Valves (e.g., flow regulation device or mass flow valve) are devices that regulate, direct, and/or control a flow of a medium by opening, closing, or partially obstructing various passageways within the tubes, pipes, etc. of the system. Valves can be operated by actuators, such that flow rates of the medium in any portion of the system can be regulated to a desired value. For instance, a first valve V1 may be operable to control a flow of first medium A1 drawn from the first inlet 22 and provided to the ACS 20. Similarly, a second valve V2 may be operable to allow a portion of a medium within the air conditioning system 20 to bypass the turbine 44. In an embodiment, a controller, illustrated schematically at 56, is operably coupled to the valves of the air conditioning system 20, to selectively control operation of the ACS 20, and the flow path of one or more mediums there through, such as based on a flight condition of the aircraft of a mode of the ACS 20 for example.
Three distinct types of air conditioning systems 20 are illustrated in
With reference now to
Yet another type of air conditioning system 20 is a “Low Pressure Bleed” system, an example of which is illustrated in
Existing aircraft include not only the ACS 20, but also a separate cabin pressure control system (CPCS) operable to maintain the pressure within the cabin of the aircraft. In accordance with an embodiment of the disclosure, to enhance the operational efficiency of the aircraft, the CPCS of the aircraft has been eliminated and the functionality of the CPCS has been integrated into the air conditioning system 20. More specifically, the ACS 20 may be adapted to monitor the pressure within the cabin, and as a result, control the amount of cabin outflow air provided to the ACS 20 to meet the pressure demands of the cabin, for example to maintain a minimum pressure within the cabin.
With reference now to
With specific reference now to
In the illustrated non-limiting embodiment, a primary flow path 62 extends between the pressurized volume 24, such as the cabin for example, and the turbine 70. A valve V3 may be disposed along the primary flow path 62 and is operable to control a flow from the pressurized volume 24 to the air conditioning system 20. In an embodiment, valve V3 is a shut off valve, operable to control the flow of the cabin outflow air to the ACS 20. A secondary flow path 64 including a valve V4 may be arranged in fluid communication with the primary flow path 62, at a position between the valve V3 and the turbine 70, such that the cabin outflow air may be provided to the valve V4 and the turbine 70 in parallel. As shown, Valve V4 is operable to control a pressure upstream, within the pressurized volume 24, and therefore may be adjusted to maintain a necessary pressure. However, in other embodiments valve V4 may be directly connected to the pressurized volume 24. In such embodiments, the valve V4 may, but need not be connected to the primary flow path 62.
Valve V4 may be any suitable type of valve adjustable between a first position and a second position to control a flow of fluid there through. In an embodiment, the valve V4 is a thrust recovery outflow valve that uses the air provided thereto to create thrust. An example of a thrust recovery outflow valve, such as typically used in existing CPCS, is described in U.S. Pat. No. 9,573,690 issued on Feb. 21, 2017, the entire contents of which are incorporated herein by reference.
The valves V3 and V4 that fluidly connect the pressurized volume 24 to the ACS 20 may be selectively controlled based on the pressure within the pressurized volume 24 to deliver cabin outflow air to the cabin air conditioning system 20. In an embodiment, the pressure within the pressurized volume 24 is measured via a sensor, such as a pressure sensor for example, illustrated schematically at S. The sensor S may be arranged in communication with a controller of the air conditioning system 20, illustrated schematically at 56. As shown, the controller 68 is operably coupled to the valves V3 and V4, and is configured to control a position or operation of valves V3 and V4 based on at least one of an operational mode of the ACS 20 and the pressure within the pressurized volume 24 detected by the sensor S.
Further, the turbine 70 generally includes a nozzle, illustrated schematically at 72, configured to accelerate a medium provided thereto for entry into a turbine impeller (not shown). In some embodiments, best shown in
With reference now to
With reference now to
When possible, all of the available cabin outflow air will be provided from the pressurized volume 24 through the turbine 70 of the ACS 20. In such instances, the area of the nozzle 72 is adjusted as necessary to maintain the requisite pressure within the pressurized volume 24 and all of the cabin outflow air is provided to the turbine 70. Accordingly, when all available cabin outflow air is provided to the turbine 70, valve V3 is fully open, and valve V4 is either closed or set to a desired position. In embodiments where the pressure within the pressurized volume 24 is insufficient to drive the available cabin outflow air through the turbine 70, the variable area nozzle 72 of the turbine 70 will be fully open. In addition, valve V3 is open and valve V4 is modulated to control the pressure within the pressurized volume 24. Further, in embodiments where the pressure within the pressurized volume 24 exceeds the pressure required to drive all of the available cabin outflow air through the power turbine 50, such as during single pack operation for example, the opening of the variable area nozzle 72 is minimized, valve V4 is closed, and valve V3 is adjusted to control the pressure within the cabin.
Alternatively or in addition, the cabin outflow air may be used to provide cooling within a heat exchanger 66 of the ACS 20. As best shown in
In another embodiment, the cabin outflow air output from heat exchanger 66 may be exhausted overboard, such as via valve V4 for example. As best shown in
With reference now to
With reference to
Aspects of the embodiments are described herein with reference to flowchart illustrations, schematics, and/or block diagrams of methods, apparatus, and/or systems according to embodiments. Further, the descriptions of the various embodiments have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one more other features, integers, steps, operations, element components, and/or groups thereof.
The flow diagrams depicted herein are just one example. There may be many variations to this diagram or the steps (or operations) described therein without departing from the spirit of embodiments herein. For instance, the steps may be performed in a differing order or steps may be added, deleted or modified. All of these variations are considered a part of the claims.
While the preferred embodiment has been described, it will be understood that those skilled in the art, both now and in the future, may make various improvements and enhancements which fall within the scope of the claims which follow. These claims should be construed to maintain the proper protection.