This invention relates to an air conveyor for conveying articles, having a collar and a head above that, in particular for conveying plastic bottles.
Such an air conveyor is known from U.S. Pat. No. 5,161,919. The inclined side walls of the head space here may prevent excessive lifting and thus also prevents jamming of the articles between the carrying strips if the articles are high enough. However, this positive effect must be seen against the fact that the air nozzles are necessarily situated beneath the carrying strips and engage on the main body of the articles. In addition, this requires a bulky and cost-intensive design due to the air channel, which extends far downward, for supplying air to the air nozzles, since cleaning of this air channel poses problems.
There is also a conveyor which is known from International Patent WO 9910263, where the conveyor has carrying strips above which there is a head space having a rectangular cross section with a filling piece inserted into it. This filling piece is supposed to prevent an upward movement of the bottles. However, since the filling piece is inserted into the head piece as a separate part, it creates gaps and/or fissures and gradations with the walls of the head space, which is problematical from a hygiene standpoint, because such regions may lead to permanent deposits of microorganisms. However, microorganisms must be prevented absolutely, especially in the beverage area in the case of bottles to be filled.
The object of this invention is to create an air conveyor, which will reliably prevent twisting or jamming of articles without any disadvantages, in particular from the standpoint of hygiene and cost.
Due to the fact that the air nozzles are arranged in the inclined side walls of the head space, the conveyor channel or air channel may be limited to the space above the carrying strips. This results in ease of cleaning and an inexpensive design. In addition, this arrangement of the air nozzles counteracts the development of jamming. Since the bottles are lifted merely due to the design of the inclined side walls—without inserts, filling pieces or the like—this also ensures simple cleaning and an inexpensive design.
Exemplary embodiments of the device according to this invention are described and explained below on the basis of the drawings, which show:
a through 3b a detail from
The head space 5 has inclined side walls 8a and 8b which form an angle in the upper area of head space 5, in particular an acute angle. Due to the fact that the side walls 8a and 8b are inclined inward, they may serve as a stop to limit the lifting or tilting of the bottles 2. If a bottle 2 is to be raised or tilted by the stream of air, by other bottles or by other means, the upper end of head 4 will strike the side walls 8a and 8b from beneath and will thus limit the lifting or tilting movement even before the widened part of the neck of the bottle can become jammed between the carrying strips 6a and 6b. This is explained in greater detail below.
Air is blown into the head space 5 through air nozzles 9 in the form of flaps in the direction of conveyance 15, so that air acts upon the bottles 2 in the head part 4 so that they are set in motion or kept in motion.
Above the head space 5 there is an air supply channel 10 which is supplied with air from an air pressure source, which is not described in greater detail here. Air flows out of the air supply channel 10 through the nozzles 9 and thus exerts a force on the bottles 2 for the conveyance movement.
Additional optional lateral guide devices 11 are also shown in the lower portion of
The conveyor channel 7 shown here thus includes at least the head space 5 with its inclined side walls 8a, 8b as lateral borders as well as the carrying strips 6a, 6b, which border the head space at the lower end.
Due to this design of the lateral essentially planar side walls 8a and 8b as stops, an especially simple and inexpensive means of manufacturing the air conveyor is thus possible. Likewise, due to the simple design, this yields a head space which does not have any fissures or gaps in which microorganisms can persist, multiply and propagate. Cleaning of an air conveyor according to this invention is very simple due to this design of the head space 5.
The conveyor channel 7 illustrated in
a shows a detailed enlargement of the air conveyor 1 shown in
a also shows that the lateral carrying strips 6a and 6b are arranged essentially horizontally in the direction across the air conveyor, so that the collar 3 is in surface contact with the carrying strips 6a and 6b when the bottle 2 is hanging down vertically. Due to the carrying strips, which are arranged horizontally, the position of the bottle 2 in which it is hanging vertically downward is stabilized in particular.
However,
a and 3b also show the dimensions, which are important for the design of the head space 5 as a stop for a bottle 2 which is to be conveyed. It should be pointed out that the distance between the head edge or the mouth edge of the bottle and the stop point P1 with a vertical lifting movement is smaller than the length h1 of the neck of the bottle whereby the length h1 of the neck of the bottle here denotes the distance between the bottom side of the collar 3 of the bottle and an imaginary peripheral line L on the neck of the bottle at the location where the diameter of the neck of the bottle corresponds to the distance between the carrying strips 6a, 6b.
In addition, the distance a2 between the edge of the mouth and the location on the wall of the channel where the head 4 comes to a stop at point P2 in a tilting motion is selected so that stopping occurs at an angle at which the widening neck of the bottle has not yet come to a stop on the bottom side of the carrying strips 6a, 6b.
This advantage is obtained in particular due to the design of the air conveyor head space 5 as a stop for the bottles 2. Due to this design as a stop, the cross section of head space 5 has a relatively small area, so that there is a definite increase in pressure upstream from the head of the bottle in the event of a log jam, because the air cannot flow further through the head space 5 through the narrow cross section. Thus, especially in the case of a log jam, an especially high log jam resolving force acts on the bottles due to the narrow cross section.
As an alternative to the arrangement of air nozzles 9 alone in the side walls 8a, 8b, air nozzles 9 may also be arranged in any other part bordering the head space 5. For example, this is illustrated in
In the exemplary embodiments illustrated in
The side walls in
For the PET bottles, which are used especially widely in the beverage industry, have a head diameter of 25 mm and a head height of 21 mm, including the collar (form PCO 20). The resulting geometry of the head space 5 according to
In the case of the air conveyor 1″ according to
The air nozzles 9 in this embodiment are limited to that part of the head space 5 which is beneath the point of contact P1. This results in an absolutely smooth continuous stop surface for the bottle head 4 and reliably prevents the bottles from becoming stuck.
Number | Date | Country | Kind |
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201 12 256 U | Jul 2001 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTEP02/07719 | 7/11/2002 | WO | 00 | 2/9/2004 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO0301172 | 2/13/2003 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5028174 | Karass | Jul 1991 | A |
5161919 | Smith et al. | Nov 1992 | A |
5246314 | Smith et al. | Sep 1993 | A |
6494646 | Sala | Dec 2002 | B1 |
Number | Date | Country |
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WO 9910263 | Mar 1999 | WO |
Number | Date | Country | |
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20040115012 A1 | Jun 2004 | US |