1. Field of the Invention
The present invention relates to an air-cooled V-type combustion engine having two engine cylinders laid in a V-shape arrangement occupying respective locations that are spaced angularly from each other about an axis of rotation of the combustion engine.
2. Description of the Prior Art
It is well known that an air-cooled vertical V-twin combustion engine has long been used as a drive source for a work machine such as, for example, a brush cutting machine. This known air-cooled V-twin combustion engine has a cooling air passage defined in a fan casing, through which a cooling air induced by a cooling fan assembly flows to cool the two engine cylinders.
It has, however, been found that since the cooling air, before it is used to cool the engine cylinders, flows radially outwardly and slantwise from a trailing side towards a leading side, or forwardly, with respect to the direction of rotation of the cooling fan assembly, one of the two engine cylinders, which is positioned on the leading side with respect to the direction of rotation, tends to be cooled with an insufficient amount of cooling air although the other of the two engine cylinders, which is positioned on the trailing side with respect to the direction of rotation of the cooling fan assembly is cooled sufficiently. This leads to a difference in temperature between the two engine cylinders, which in turn results in a difference in combustion condition occurring in those two engine cylinders, and, therefore, disadvantages and inconveniences tend to occur in connection with thermal efficiency and removal of obnoxious components of the exhaust gases.
In view of the above, the Japanese Laid-open Patent Publication No. 61-106968, first published May 24, 1986, has suggested an air-cooled V-twin combustion engine system, in which two spiral guide walls for separating and guiding the cooling air, induced by the cooling fan assembly, towards the two engine cylinders, respectively, are formed in an inner surface of the fan casing so as to protrude in a direction parallel to the axis of rotation of the cooling fan assembly.
It has, however, been found that in the prior art combustion engine system discussed above, the cooling air tends to leak in a direction radially of the cooling fan assembly from a free end of the guide walls protruding in a direction parallel to the axis of rotation of the cooling fan assembly, it is not easy to enable the cooling air to be supplied towards the two engine cylinders in a desired proportion.
In view of the foregoing, the present invention has for its primary object to provide an air-cooled V-type combustion engine, in which the cooling air can be supplied towards the engine cylinders in a desired proportion to accomplish the cooling of the engine cylinders efficiently.
In order to accomplish the foregoing object, the present invention provides an air-cooled V-type combustion engine, which includes at least first and second engine cylinders positioned on leading and trailing sides with respect to a direction of rotation of a cooling fan assembly, respectively, a fan casing accommodating therein the cooling fan assembly that is drivingly coupled with a rotary shaft of the combustion engine and operable to induce a cooling air for cooling the first and second combustion engine, and a guide body positioned on an inner surface of the fan casing for dividing the cooling air into separate cooling air streams to cool the first and second engine cylinders, respectively. The guide body referred to above in turn includes an upright wall protruding in a direction parallel to an axis of rotation of the fan assembly and extending radially outwardly and spirally from a trailing side towards a leading side with respect to the direction of rotation of the cooling fan assembly, and a ceiling wall connected with a projecting end of the upright wall and extending spirally inwardly so as to guide the cooling air, then flowing inwardly of the spirally extending upright wall, towards the first engine cylinder.
According to the present invention, the flow of a portion of the cooling air induced by the cooling fan assembly is regulated by the upright wall, which extends radially outwardly and spirally in a direction forwardly of rotation of the cooling fan assembly, from flowing in a direction radially of the cooling fan assembly and, also, by the ceiling wall from flowing in a direction conforming to the axial direction of the cooling fan assembly, and is so directed as to travel exteriorly around the first engine cylinder to cool the latter while being guided by a spiral inner surface of the upright wall and an axial inner surface of the ceiling wall. In this way, while an undesirable leakage of the cooling air is suppressed by the upright wall and the ceiling wall, a required amount of cooling air can be supplied to the first engine cylinder, which tends to be cooled with an insufficient amount of cooling air since the first engine cylinder is positioned on the leading side with respect to the direction of rotation of the cooling fan.
On the other hand, another portion of the cooling air can be guided by the fan casing so as to travel exteriorly around the second engine cylinder to cool the latter, after having flown outside the guide body. Accordingly, by suitably selecting the size and the location of the guide body, it is possible to supply the cooling air in a desired proportion to thereby cool the first and second engine cylinders can be cooled effectively.
The axial position of the ceiling wall referred to above is preferably offset at a trailing side with respect to a direction of rotation of the cooling fan assembly closer to the fan casing rather than at the leading side thereof, that is, axially outwardly of the axial direction. In this case, since the ceiling wall is held at a small distance from the fan casing on the trailing side of the guide body with respect to the direction of rotation (or, at a high level in the case of the vertical combustion engine), a sufficient amount of cooling air can be supplied so as to travel exteriorly around the second engine cylinder to cool the latter after having passed along an outer surface of the ceiling wall, and since the ceiling wall is held at great distance from the fan casing on the leading side of the guide body with respect to the direction of rotation (or, at a low level in the case of the vertical combustion engine), a sufficient amount of cooling air can be guided into an air guide passage defined inside the guide body and then supplied so as to travel exteriorly around the first engine cylinder to cool the latter.
Accordingly, with a simplified structure designed to change the height of the ceiling wall in a direction conforming to the direction of rotation, a sufficient amount of the cooling air can be secured for both of the first and second engine cylinders.
The ceiling wall has a radial inner edge at a trailing portion thereof and this radial inner edge is preferably set to an axial position aligned with an axially intermediate point of rotary vanes of the cooling fan assembly. It is to be noted that the intermediate point referred to above is to be understood as containing an intermediate point corresponding to one half of the height h of each of the rotary vanes and a neighboring portion of the respective rotary vane encompassed by ±0.1 h in the axial direction C from this intermediate point. This construction is particularly advantageous in that since at the trailing portion of the ceiling wall, the cooling air induced in the manner described hereinbefore can be substantially equally divided into two streams, which are subsequently supplied so as to travel exteriorly around the first and second engine cylinders to cool them, the amount of the cooling air to be supplied towards the first and second engine cylinders can be properly distributed.
In a preferred embodiment of the present invention, the cooling fan assembly may include intermediate connecting plates each connecting the neighboring rotary vanes together in a circumferential direction. In this case, the radial inner edge of the trailing portion of the ceiling wall is preferably set to the substantially same axial position as that of the intermediate connecting plates.
According to this preferred feature, the cooling air can be induced by the cooling fan assembly during the rotation of the latter in the form as separated by the intermediate connecting plates in two streams, and at the training side of the ceiling wall, one of the streams of cooling air, which is induced so as to flow in a region axially inwardly of the intermediate connecting plates, can flow towards the second engine cylinder without being regulated by the upright wall and the ceiling wall, while the other of the streams induced axially outwardly of the intermediate connecting plates can be guided towards the first engine cylinder after having been regulated by the upright wall and the ceiling wall. Therefore, it is possible to minimize the cooling air from being ruffled by the ceiling wall and the sufficient amount of cooling air to be supplied towards the engine cylinders can be secured advantageously.
The ceiling wall referred to above preferably include a first flat wall area forming the trailing portion thereof, a second flat wall area forming the leading portion, and an inclined wall area connecting the first and second flat wall areas together. This preferred design of the ceiling wall is advantageous in that the amount of cooling air to be supplied towards the first and second engine cylinders can be properly distributed, while permitting the use of the ceiling wall of a simplified construction.
Each of the first and second flat wall areas referred to above may extend in, for example, a direction substantially perpendicular to an axial direction of the cooling fan assembly.
In another preferred embodiment of the present invention, the ceiling wall has a radial inner edge at the leading portion thereof, which edge is preferably held in proximity of an axial inner end portion of the cooling fan assembly. This is particularly advantageous in that since at the leading portion of the ceiling wall, a substantially entire amount of the cooling air can be guided into the air guide passage defined inside the guide body so as to travel exteriorly around the first engine cylinder, a required amount of cooling air to be supplied towards the first engine cylinder, which tends to be cooled with an insufficient amount of cooling air, can easily be secured.
In a further preferred embodiment of the present invention, the ceiling wall has a radial inner edge which is preferably held in proximity of a radial outer edge of the cooling fan assembly. This is particularly advantageous in that since while the leakage of the cooling air induced by the cooling fan assembly is suppressed, the cooling air can be supplied into the air guide passage defined inside the guide body and, therefore, the cooling air can be efficiently supplied towards the first engine cylinder. In such case, the radial inner edge of the ceiling wall and the radial outer edge of the cooling fan assembly may be spaced by a radial gap of 1 to 2 mm.
The upright wall referred to above preferably extend from a trailing side of a longitudinal axis of the second engine cylinder with respect to the direction of rotation to a position closer to a longitudinal axis of the first engine cylinder than to a position intermediate between the first and second engine cylinders in a direction conforming to the direction of rotation. By so doing, the cooling air can be smoothly guided along the upright wall towards the first engine cylinder.
In any event, the present invention will become more clearly understood from the following description of preferred embodiments thereof, when taken in conjunction with the accompanying drawings. However, the embodiments and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like parts throughout the several views, and:
Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings. Specifically,
As shown in a top plan view in
The crankshaft 1, which is a rotary shaft of the combustion engine E shown in
The crankcase 2, the first and second engine cylinders 3A and 3B and the cylinder heads 7A and 7B, all referred to hereinabove, altogether form an engine body EB. The crankshaft 1 has lower and upper ends 1a and 1b opposite to each other and protruding outwardly downwardly and upwardly from the crankcase, respectively, the lower end 1a of the crankshaft 1 being used as a drive output shaft. In the illustrated embodiment, in which the combustion engine E is used in, for example, the brush cutting machine, the lower end 1a of the crankshaft 1 is drivingly coupled with a cutter blade (not shown) through, for example, an electromagnetic clutch (also not shown).
On the upper end 1b of the crankshaft 1 is mounted a flywheel 9 including a permanent magnet for an engine ignition device for rotation together with the crankshaft 1. On the flywheel 9 is mounted a cooling fan assembly 10 for inducing a cooling air A during rotation of the crankshaft 1 and, hence, the flywheel 9. A dust preventive screen member 11 for covering a suction side (an upper region of the drawing), which lies axially outwardly, is fitted to the cooling fan assembly 10 through a plurality of, for example, three, support pillars 28, which may be in the form of a hexagonal bolt extending axially from the cooling fan assembly 10.
The screen member 11 is prepared from, for example, a thin metallic plate by the use of any known press work and has a major portion thereof, excluding an outer peripheral portion thereof, which is upwardly concvexed as viewed in
A fan casing 12 accommodating therein the fan assembly 10 is made of a metallic material and includes a casing body 12a covering the cooling fan assembly 10, a covering 12b for covering a region axially outwardly of the screen member 11 and an annular protuberance 12c protruding axially downwardly from the covering 12b. The casing body 12a is fixedly mounted on the engine body EB by means of a plurality of set bolts 15 so as to define interiorly a cooling air passage 13 through which the cooling air A induced by the cooling fan assembly 10 can be guided towards the engine cylinders 3A and 3B, the cylinder heads 7A and 7B and the heat radiating fins 8 and into the crankcase 2.
The covering 12b is, after having been engaged with an inner peripheral surface of a round air intake opening 14 defined in the casing body 12a, connected rigidly with the casing body 12a by means of any suitable method such as, for example, a welding technique so as to cover the air intake opening 14. The covering 12b has a peripheral wall and a top wall, both of which are formed with respective pluralities of air intake slits 38 defined among pluralities of grids 37 for passage of the cooling air A towards the cooling fan assembly 10. The covering 12b has an open end (lower end) protruding inwardly into the casing body 12a to thereby form the annular protuberance 12c referred to hereinbefore.
The screen member 11 has an outer peripheral portion formed with a cutter 17 which extends along the axial direction of the crankshaft 1 in a direction close towards the fan casing 12 (i.e., in a direction upwardly as viewed in
The annular recess 18 including the cutter 17 and the annular protuberance 12c engaged in the annular recess 18 are so designed and so defined relative to each other that relatively long chips of lawn and/or grass mixed in the cooling air A and subsequently entering through the air intake opening 14 by way of the air intake slits 38 in the covering 12b can be finely cut by the cutting teeth of the cutter 17 as they pass between the cutter 17 and the fan casing 12 through the annular recess 18. Accordingly, it is possible to avoid a possible clogging of the lawn and/or grass chips in between the neighboring heat radiating fins 8 in the engine cylinders 3A and 3B and the cylinder heads 7A and 7B.
The casing body 12a of the fan casing 12 has an inner surface fitted with a guide body 23 in the form of a thin metallic plate by means of a spot welding technique. This guide body 23 is of one-piece construction made up of an upright wall 30, which protrudes inwardly from an inner surface of the casing body 12a in a direction axially of the cooling fan assembly 10, that is, in a direction substantially parallel to the axis of rotation C of the crankshaft 1, and a ceiling wall 21 integral with a projecting end of the upright wall 30 remote from the fan casing 12 and extending spirally inwardly of the upright wall 30. The details of this guide body 23 will be described later.
The intermediate connecting plates 22 are provided at a location aligned with respective portions of the rotary vanes 21 substantially intermediate of the axial length thereof and serve to avoid a possible deformation of the rotary vanes 21, which would otherwise occur by the effect of a centrifugal force during the rotation of the cooling fan assembly 10. It is to be noted that the intermediate portion of each of the rotary vanes 21 referred to above is to be understood as containing an intermediate point corresponding to one half of the height h of each of the rotary vanes 21 and a neighboring portion of the respective rotary vane 21 encompassed by ±0.1 h in the axial direction C from this intermediate point.
Also, during the rotation of the cooling fan assembly 10, the cooling air A then entering a space beneath the screen member 11 and above the cooling fan assembly 10 can be divided by the intermediate connecting plates 22 into two streams one flowing above the other as it is radially outwardly expelled. Each of the intermediate connecting plates 22 has a radial inner edge 22a set to a size larger by a predetermined dimension d than a radial outer edge 20a of the annular base plate 20 so that when viewed in a direction conforming to the axis of rotation C, the annular base plate 20 and the intermediate connecting plates 22 may not overlap one above the other. By so doing, the cooling fan assembly 10 can be formed by means of any known molding technique using a simple mold assembly including two molds one separable vertically relative to the other.
The flywheel 9, the cooling fan assembly 10 and the screen member 11 are secured to the crankshaft 1 in the manner which will now be described. Referring now to
In a condition after the cooling fan assembly 10 has been secured to the flywheel 9 in the manner described above, the support pillars 28 assume a position extending upwardly in parallel relation to the axis of rotation C. The screen member 11 is, after having been mounted atop the respective upper ends of the support pillars 28, secured to the support pillars 28 by means of set bolts 32 each threaded into associated screw holes 28b, defined in the upper end of the respective support pillar 28, through mounting holes 34 defined in the screen member 11. In this way, the screen member 11 is secured to the three support pillars 28 so as to overhang a region on the suction side of the cooling fan assembly 10.
As best shown in
On the other hand, the ceiling wall 31 continued perpendicularly from a lower edge of the upright wall 30 as viewed in
The guide body 23 of the structure described above has a function of separating the cooling air A into streams of cooling air A11 and A21, as regulated by the upright and ceiling walls 30 and 31, which are supplied from inside of the spirality of the upright wall 30 towards the first engine cylinder 3A, and a stream of cooling air A22 which is supplied along a lower surface of the ceiling wall 31 towards the second engine cylinder 3B.
A trailing end of the upright wall 30 with respect to the direction of rotation R of the cooling fan assembly 10 is provided with a front guide member 30a of a shape bent radially outwardly relative to the air intake opening 14. This front guide member 30a serves to guide the cooling air A induced by the cooling fan assembly 10 to smoothly flow towards outside of the spirality of the upright wall 30.
As best shown in
A portion of the radial inner edge 31a of the ceiling wall 31, which is encompassed within the first flat wall area 31A, occupies an axial position aligned with a portion of each of the rotary vanes 21 intermediate of the length thereof and, hence, at an axial position level with the intermediate connecting plates 22 in the illustrated embodiment, whereas a portion of the radial inner edge 31a of the ceiling wall 31, which is encompassed within the second flat wall area 31B, occupies an axial position level with the inner and portion 10b of the cooling fan assembly 10. Since the first and second flat wall areas 31A and 31B and the inclined wall area 31C lie substantially perpendicular to the axial direction, the axial position of the first flat wall area 31A in its entirety is level with the intermediate connecting plate 22 of the cooling fan assembly 10 and the axial position of the second flat wall area 31B in its entirety is substantially level with an inner end portion 10b which is an axially lower end portion of the cooling fan assembly 10. As best shown in
In the construction described hereinabove, when the air-cooled V-type combustion engine E is started by the starter motor 39 accompanied by rotation of the crankshaft 1 in one direction R, the flywheel 9, the cooling fan assembly 10 and the screen member 11 rotate together with the crankshaft 11 and, accordingly, by the effect of a suction force induced by the cooling fan assembly 10, air from the outside can be sucked into the casing body 12a through the air intake slits 38 of the covering 12b and then through the screen member 11 positioned at the air intake opening 14. The air so sucked into the casing body 12a in the manner described above forms a current of cooling air A, which is then supplied through the cooling air passage 13, defined inside the casing body 12a, towards the engine body EB including the first and second engine cylinders 3A and 3B, the cylinder heads 7A and 7B and the crankcase 2. After the current of cooling air A has been used to cool the engine body BE, the current of cooling air A can be discharged to the outside.
Hereinafter, the function of the guide body 23 to distribute the cooling air A towards the two engine cylinders 3A and 3B will now be described with particular reference to
In a second region P2 defined so as to confront the first flat wall area 31A of the ceiling wall 31 of the guide body 23, as shown in
Accordingly, as shown in
In a third region P3 defined so as to confront the inclined wall area 31C of the ceiling wall 31 of the guide body 23, as shown in
As shown in
Conventionally, the amount of the cooling air A supplied towards the first engine cylinder 3A used to tend to be insufficient since it is positioned on the leading side with respect to the direction of rotation R of the cooling fan assembly 10. In the air-cooled V-type combustion engine E of the structure described hereinabove, since the cooling air A can be supplied towards the first engine cylinder 3A through the air guide passage 35 bound by the respective inner surfaces of the upright wall 30, ceiling wall 31 and fan casing 12, it is possible to supply a required amount of the cooling air while leakage of the cooling air A is suppressed by the ceiling wall 31.
In addition, since the radial inner edge 31a of the ceiling wall 31 is positioned in proximity of the radial outer edge 10a of the cooling fan assembly 10 with the extremely small radial gap D of about 1 to 2 mm intervening between the radial inner edge 31a and the radial outer edge 10a, an undesirable leakage of the cooling air A from between the cooling fan assembly 10 and the ceiling wall 31 can be suppressed and, therefore, it is possible to secure a sufficient amount of cooling air required to cool the first engine cylinder 3A.
As described above with reference to
As hereinbefore described, the intermediate connecting plates 22 each circumferentially connecting the neighboring rotary vanes 21 together are arranged at a location axially intermediate of the cooling fan assembly 10 shown in
Although the present invention has been fully described in connection with the preferred embodiments thereof with reference to the accompanying drawings which are used only for the purpose of illustration, those skilled in the art will readily conceive numerous changes and modifications within the framework of obviousness upon the reading of the specification herein presented of the present invention. By way of example, in the foregoing embodiment, each of the fan casing 12 and the guide body 23 may be made of resinous material. In such case, the guide body 23 is, for example, bonded to the fan casing 12.
Also, although in the foregoing embodiment, the present invention has been shown and described as applied to the vertical V-twin combustion engine, the present invention can be equally applied to a vertical V-quad combustion engine, in which the V arrangement of two engine cylinders are deployed in two stages, or a transverse air-cooled V-type combustion engine, in which the crankshaft is laid horizontally. In addition, the present invention can be applied not only to the brush cutting machine referred to in the foregoing description, but also to any agricultural machine such as, for example, a combine.
Accordingly, such changes and modifications are, unless they depart from the scope of the present invention as delivered from the claims annexed hereto, to be construed as included therein.