The invention relates generally to mine ventilation structures and more particularly to air deflecting mine ventilation structures for use at an intersection of mine passages.
Mine ventilation structures such as overcasts and undercasts are widely used in mines to prevent mixing of forced (or induced) ventilation air flowing in one passage with forced (or induced) ventilation air flowing in another passage at an intersection of those passages. Generally, an overcast comprises a tunnel (e.g., made of two sidewalls and a deck) erected in one of the passages and extending through the intersection with the other passage. The tunnel blocks communication of air between the passages at the intersection, but permits air in one of the passages to flow through the tunnel and permits air in the other passage to flow through the intersection in a space between the top of the tunnel and the roof. Additional details relating to the construction and operation of overcasts is provided in U.S. Pat. Nos. 6,264,549 and 5,466,187, both of which are hereby incorporated by reference. An undercast is similar to an overcast, but the tunnel is formed adjacent the roof of the intersection (e.g., the sidewalls a deck are inverted and suspended above the floor). Air in one of the passages flows through the tunnel of the undercast and the air in the other passage flows through the intersection in a space between the bottom of the tunnel and the floor of the intersection.
Ventilation air can impart substantial forces on an overcast or undercast. The static pressure difference between the two passages can be significant and can generate substantial air loading on the overcast or undercast. The velocity of air flowing through the passages generates some minor additional loading. Overcasts and undercasts have to be robust enough to withstand the air loading and other forces acting on them. The construction and operation of undercasts is generally similar to that of overcasts, except that the sidewalls and deck are inverted to form the tunnel adjacent the roof of the intersection.
Overcasts and undercasts hinder flow of ventilation air through a mine. Shock loss (i.e., energy wasted by abrupt changes in the direction of air flow) is associated with the flow of air in the passage bypassing the tunnel (e.g., between the top of the tunnel of an overcast and the roof), adding to the energy required to ventilate the mine. For example, the shock loss associated with some overcasts is equivalent to the friction loss associated with about 70 feet of an ordinary unobstructed airway. Further, a mine can have multiple overcasts and/or undercasts, each of which adds to the energy demands for the mine's ventilation system.
In order to reduce the shock loss from an overcast, tailings, dirt or the like may be piled against the sides of the overcast to form a debris ramp extending up from the floor of the passage thereby altering the flow of air around the tunnel. Although this can reduce the shock loss associated with use of the overcast, the overcast has to be made more robust to withstand not only the air loading but also the additional forces imparted by the weight of the debris against it. This increases the cost of the overcast. Further, the material piled against the overcast has to be removed before the overcast can be removed from the intersection, making it inconvenient to uninstall the overcast and use it at another location.
In one aspect of the invention, a mine ventilation structure is incorporated at the intersection of first and second intersecting passages in a mine. The passages constitute first and second airways for flow of air for mine ventilation. The intersection has a floor and a roof. The airways each have a floor, ribs at the sides and a roof with an upstream and a downstream mouth at the intersection. The mine ventilation structure comprises a tunnel-forming overcast at the intersection. The overcast comprises a pair of side walls each walling off at least a portion of a respective mouth of the first airway and a deck spanning the side walls and connected thereto. The space between the side walls and below the deck constitutes a tunnel for flow of air from the upstream to the downstream mouth of the second airway. The roof above the deck and the roof of the first airway adjacent the ends of the deck are formed to provide an above-the-deck passage establishing communication for flow of air through the first airway over the deck from one side of the overcast to the other. The mine ventilation structure also comprises an air deflector in the first airway adjacent the overcast. The air deflector comprises an inclined wall. A lower edge of the inclined wall is spaced from the overcast in the first airway. The inclined wall slopes up from its lower edge toward the above-the-deck passage.
In another aspect of the invention, a mine ventilation structure is incorporated at the intersection of first and second intersecting passages in a mine. The passages constitute first and second airways for flow of air for mine ventilation. The intersection has a floor and a roof. The airways each have a floor, ribs at the sides and a roof with an upstream and a downstream mouth at the intersection. The mine ventilation structure comprises a tunnel-forming overcast at the intersection. The overcast comprises a pair of side walls each walling off at least a portion of a respective mouth of the first airway and a deck spanning the side walls and connected thereto. The space between the side walls and below the deck constitutes a tunnel for flow of air from the upstream to the downstream mouth of the second airway. The roof above the deck and the roof of the first airway adjacent the ends of the deck are formed to provide an above-the-deck passage establishing communication for flow of air through the first airway over the deck from one side of the overcast to the other. The mine ventilation structure also comprises an air deflector in the first airway adjacent a side of the overcast for deflecting the flow of air in the first airway. The air deflector comprises at least one prefabricated panel having a lower edge spaced apart from the overcast in the first airway and extending up from its lower edge toward the above-the-deck passage.
In yet another aspect of the invention a mine ventilation structure is incorporated at the intersection of first and second intersecting passages in a mine. The passages constitute first and second airways for flow of air for mine ventilation. The intersection has a floor and a roof. The airways each have a floor, ribs at the sides and a roof with an upstream and a downstream mouth at the intersection. The ventilation structure comprises a tunnel-forming construction. The tunnel-forming construction comprises a pair of side walls each walling off at least a portion of a respective mouth of the first airway and a deck spanning the side walls and connected thereto. The side walls and deck in combination with one of the floor and roof of the intersection define a tunnel establishing communication of air from the upstream to the downstream mouth of the second airway. At least one of: (a) the roof of the intersection and the roof of the first airway adjacent the ends of the tunnel-forming construction; and (b) the floor of the intersection and the floor of the first airway adjacent the ends of the tunnel-forming construction are formed to provide a passage establishing communication for flow of air through the first airway from one side of the tunnel-forming construction to the other. The side walls and deck substantially maintain separation of the flow of air from the upstream to the downstream mouth of the second airway from the flow of air from the upstream to the downstream mouth of the first airway. The ventilation structure also comprises an air deflector in the first airway adjacent the tunnel-forming construction. The air deflector comprises an inclined wall having a first edge in the first airway spaced from the tunnel-forming construction. The inclined wall slopes from the first edge toward said passage for flow of air through the first airway.
Corresponding reference numbers indicate corresponding parts throughout the drawings.
Referring now to the drawings, first more particularly to
A mine ventilation structure, generally designated 17, is installed at the intersection 5. The mine ventilation structure 17 includes a tunnel-forming overcast 19. In the present embodiment, the overcast 19 comprises a pair of generally parallel sidewalls generally designated 21, each of which walls off at least a portion of a respective mouth 1a, 1b of the first airway 1 (as shown in
The overcast 19 extends across the intersection 5 with the sidewalls 21 thereof substantially walling off the upstream and downstream mouths, 1a and 1b respectively, of the first airway 1. The space 47 (
Air deflectors 101, 102 are located in the first airway 1 upstream and downstream from the overcast 19, respectively. Each of the air deflectors 101, 102, as best illustrated in
In this embodiment, each inclined wall 103 comprises a plurality of prefabricated elongate extensible panels, each panel being designated 25 in its entirety, generally in side-by-side relation. The panels 25 of the inclined wall 103 have the same design as the panels 25 of the overcast sidewall 21 in this embodiment, as indicated by their common designation, but they could differ without departing from the scope of the invention. The panels 25 comprise a web 39 and a pair of generally opposing side flanges 51 connected to the sides of the web 39 and defining sides of the panel 25. Each panel 25 comprises an upper member herein numbered 27 and a lower member herein numbered 29, one of the upper 27 and lower 29 members having a telescoping sliding fit in the other. As herein illustrated, the inclined wall 103 of each air deflector 101, 102 is arbitrarily shown as comprising 20 such panels 25. The number of panels 25 needed will vary with the width of the panels and the desired width of the inclined wall 103. The panels 25 can be substantially identical to either the panels shown in U.S. Pat. No. 6,264,549 (incorporated above) or in U.S. patent application Ser. No. 10/951,116 filed Sep. 27, 2004 (hereinafter the '116 application), the contents of which are hereby incorporated by reference. Each panel 25 is suitably fastened to its neighboring panel(s) 25. For example, adjacent panels 25 can be fastened to each other with one or more tie bars or by interlocking side flanges 51 (
The inclined walls 103 of the air deflectors 101, 102 can simply lean against the overcast 19 without being secured thereto, but can also be secured to the overcast 19 if desired. For example, brackets can be fastened to the overcast 19 to hold the inclined walls 103 in position. In one embodiment, a head 37 (shown
Referring to
To mount a first panel 25 of inclined wall 103, the head 37 of the panel is hung from the bracket 121 by orienting the first panel so the web 39 of the upper extensible panel member 27 is adjacent and substantially parallel to the flange 127. The first panel 25 is then slid down (in the direction of the solid arrow on
The panel 25 can easily be unhooked from the overcast 19 by sliding the panel 25 up (in the direction of dashed arrow in
In another embodiment, a multi-panel bracket 141 (
Referring to
It will be understood that brackets 121, 141 are merely exemplary means for securing the inclined wall 103 to the overcast 19. Other means of securing the inclined wall to the overcast are contemplated as being within the scope of the invention.
The upstream air deflector 101 begins channeling air flowing in the first passage 1 into the above-the-deck passage 49 before the air reaches the overcast 19, resulting in less abrupt transition of airflow from the airway 1 upstream of the overcast 19 to the above-the-deck passage 49. This reduces the shock loss associated with the overcast 19 and reduces the energy demands on the mine's ventilation system. Likewise, the downstream air deflector 102 facilitates transition of airflow from the above-the-deck passage 49 into the first airway 1 downstream of the overcast 19. This transition is facilitated because the air tends to follow the surface of the downstream air deflector 102. (The Coanda effect describes the tendency of a flowing fluid (such as air) to follow a solid surface.) This further reduces shock loss in the first airway 1 associated with the overcast 19 and reduces demands on the ventilation system. By reducing the shock loss associated with the overcast 19, the air deflectors 101, 102 can be used to increase the amount of air flowing through the mine without increasing the energy used by the mine's ventilation system.
Gaps are provided between the inclined walls 103 and the ribs 113 at locations designated 111 in
The gaps 111 equalize static pressure on the inclined walls 103 of the deflectors 101, 102. Any static pressure differential is eliminated because air flows through the gaps 111 to equalize the pressure. Accordingly, the inclined walls 103 are subjected only to velocity-based pressure differentials. This prevents the inclined walls 103 from being subjected to any substantial air loading, allowing them to be constructed of lighter weight materials, thereby reducing the cost.
Further, the air deflectors 101, 102 can be adjusted to suit the characteristics of the intersection. The size and shape of the dome formation 11 may vary from one intersection to another. Likewise, the dome formation 11 of an intersection can be deformed over time by the overburden. Referring to
If for any reason it is desired to uninstall the mine ventilation structure 17 from the intersection, the air deflectors 101, 102 can be detached from the overcast 19 and removed with minimal labor. The deflectors 101, 102 can be transported to a different intersection (in the same mine or a different mine) for use with a different overcast. Likewise, the entire mine ventilation structure 17 can be uninstalled from the intersection and then installed in another intersection with little more effort than would be required to do the same with just the overcast 19.
In some cases, either of the upstream 101 or downstream 102 air deflectors, by itself, may be sufficient to achieve the desired or needed shock loss reduction, in which case the other deflector may be omitted from the overcast construction. Similarly, if a limited number of air deflectors are available at a particular mine, it may be more advantageous to use one of the air deflectors with a first overcast and another of the air deflectors with a second overcast.
Many variations can be made to the exemplary embodiments shown in the drawings and described. To provide just a few examples, the air deflector could comprise a non-planar wall or a wall that does not comprise a plurality of extensible panels without departing from the scope of the invention. The air deflectors 101, 102 could also be modified to include steps for people to walk across the overcast construction. If the deflector is sealed to the ribs 113 thereby eliminating the gaps 111, equivalent openings could be provided elsewhere (e.g., by drilling one or more holes through the deflector) to equalize static pressure differentials acting on the deflector. A similar gap could also be provided between the lower edge of the deflector and the floor, although this might introduce additional turbulence to flow of air through the airway and offset some of the energy savings for the ventilation system.
Those skilled in the art will also recognize that the benefits of the invention with respect to airflow through the above-the-deck passage do not depend on the connection of the deflector to the overcast. Thus, the air deflectors can be secured to the overcast at a different location or in a different manner. The inclined wall can also simply rest against the overcast without departing from the scope of the invention. Alternatively, a separate support can be provided for the deflector to eliminate the need for the overcast to support the deflector.
Further, those skilled in the art will recognize that the air deflectors could be used in connection with a tunnel-forming undercast without departing from the scope of this invention. As shown in
When introducing elements of the present invention or the preferred embodiments thereof, the articles “a”, “an”, “the”, and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including”, and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
As various changes could be made in the above compositions, products, and methods without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Number | Name | Date | Kind |
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4483642 | Kennedy et al. | Nov 1984 | A |
4621951 | Dewson | Nov 1986 | A |
4820081 | Kennedy et al. | Apr 1989 | A |
5174682 | Whitfield | Dec 1992 | A |
5412916 | Kennedy et al. | May 1995 | A |
5466187 | Kennedy et al. | Nov 1995 | A |
5879231 | Sisk | Mar 1999 | A |
6129483 | Juracko | Oct 2000 | A |
6256946 | Kennedy et al. | Jul 2001 | B1 |
6264549 | Kennedy et al. | Jul 2001 | B1 |
6669551 | Kennedy et al. | Dec 2003 | B2 |
Number | Date | Country | |
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20060172683 A1 | Aug 2006 | US |