This invention relates to air diffusers for use in air conditioning systems.
Air diffusers are used to reduce velocity and increase static pressure of air as it is distributed from a heating, ventilation and air conditioning (HVAC) system to a space such as an air-conditioned room. (The space targeted by an HVAC system is referred to as a “room” herein, for the sake of brevity, but the space can take any other form.)
Variable volume air diffusers can regulate the flow-rate of air distributed to the room and the flow-rate can be adjusted manually or automatically, to achieve desired ventilation and/or temperature conditioning.
Many HVAC systems can operate in a “heating mode”, to supply hot air to the room, or in a “cooling mode” to supply cold air to the room and the room temperature can be controlled by controlling the volumetric flow of air through a diffuser.
Further to these functions, air diffusers are also often used to distribute air evenly in desired directions as it enters the room—especially to cause a jet of air from the diffuser to attach to a ceiling, taking advantage of the Coand{hacek over (a)} effect. However, in some instances, it would be desirable to depart from these benefits imparted on the HVAC air supply by the diffuser. In particular, in some instances it may be desirable for air from the HVAC system to flow downwardly into a room. One example is when a cold room needs to be heated rapidly, despite the tendency of hot air to rise. A conventional diffuser would cause hot air from the HVAC system to be accumulate immediately below the ceiling and only gradually to fill the room.
The present invention seeks to provide for selective supply of air to a room with air diffusion, or with air-flow that flows directly into the room with reduced or no diffusion.
The invention seeks to provide said selective supply of air in a cost effective manner, while allowing volumetric control of air flow.
According to a first aspect of the present invention there is provided an air diffuser comprising:
The second diffusion position of the dump element may be within the diffusion flow passage.
The first diffusion position may be a retracted position in which the dump element is substantially clear from the diffusion flow passage and the second diffusion position may be an extended position in which the dump element protrudes at least partly into the diffusion flow passage. The dump element may be retracted into the body in the first diffusion position and may protrude from the body in the second diffusion position.
The dump element may be disposed inside the diffuser body and may be pivotally supported to pivot between its first diffusion position and its second diffusion position.
The dump element may close a second flow passage at least in part, and restrict a flow of air to the diffusion flow passage when the dump element is in the first diffusion position, and may open the second flow passage and permit the flow of air to deviate, at least in part, from the diffusion flow passage to the second flow passage when the dump element is in the second diffusion position.
The dump mechanism may include a dump actuator that is configured to displace the dump element between the first diffusion position and the second diffusion position and the dump element may be biased to the first diffusion position.
The first diffusion direction may extend in the proximity of a ceiling and the step of operating the dump mechanism may include displacing the dump element to the second diffusion position to redirect the flow of air away from the ceiling.
The method may include controlling the volumetric flow rate while the flow of air is deviated from the first diffusion direction by the dump element.
For a better understanding of the present invention, and to show how it may be carried into effect, the invention will now be described by way of non-limiting example, with reference to the accompanying drawings in which:
Referring to the drawings, an air diffuser in accordance with the present invention is generally indicated by reference numeral 10. Features that are common between different embodiments of diffusers according to the invention are identified by the same reference numbers and where applicable, different embodiments of the diffusers or features are identified by suffixes.
Referring to
The diffuser 10.1 includes a volume control mechanism that includes a movable element such as a baffle or control disc (not visible in the drawings) that is displaceable inside the casing 12 to increase or decrease the size of the control flow passage, to control the flow of air from the HVAC system, that flows from the inlet 14 and is discharged to the room below, through the outlet of the diffuser 10.1.
On the underside of the casing 12, the diffuser 10.1 defines a diffusion flow passage, which extends from the outlet (around the periphery of the trim plate), outwards in a first diffusion direction along the underside of the casing. Air that exits the diffuser 10.1 along this diffusion flow passage would tend to continue flowing outwards beyond the periphery of the diffuser, along the underside of an adjacent ceiling, by operation of the Coand{hacek over (a)} effect.
Above each corner of the casing 12, a support mechanism 16 is provided, which includes a base 18 that is attached to the casing and a hanger 20 that is supported above the base. The base 18 has an upstanding hollow pin 22 on which the hanger 20 is received and the hanger is supported by a compression helical spring (not shown) that extends between the pin and the hanger. A passage 24 is defined inside the base 18 and pin 22, along which a cable (not shown) can extend to be attached to the hanger 20, so that tension on the cable would pull the hanger downwards relative to the base 18, against the upward bias of the spring.
Cables that extend to each of the four support mechanisms 16 are connected together to form a harness that is connected to a dump actuator in the form of a stepper motor 26.1, so that rotation of the stepper motor causes a cable from the harness to be wound around a pulley and to apply tension to the entire harness. Tension in the harness is transferred to the cables in the passages 24 of each of the support assemblies 16 and causes them to pull the hangers 20 downwards, simultaneously.
Four dump elements in the form of narrow blades 28.1 are each supported at their opposing ends, by two of the hangers 20. The stepper motor 26.1, harness of cables, hangers 20 and blades 28.1 operate as a dump mechanism, such that the blades move up and down in unison with the hangers, when the stepper motor 26.1 applies tension to the cable harness.
The casing 12 defines four slots along its periphery and each of the blades 28.1 is configured to slide vertically in its associated slot between a retracted or first diffusion position, in which each blade is substantially above the underside of the casing 12, and an extended or second diffusion position in which most of each blade protrudes below the underside of the casing, as shown in
During normal operation of the diffuser 10.1, the cable harness is not under tension and the springs bias the hangers 20 and blades 28.1 upwards, so that the blades are in their retracted positions, in which they are clear of the diffusion flow passage and allow the air in the diffusion flow passage to flow in the first diffusion direction, outwardly from the underside of the casing 12 and along the underside of the adjacent ceiling. The diffuser 10.1 operates in this condition, in a conventional manner, with volumetric control of the air flow-rate and with diffusion of the air.
In the event that a downward flow of air from the diffuser 10.1 is required, the stepper motor 26.1 is operated to pull the cable harness and to pull the hangers 20 and blades 28.1 downwards into their extended positions, with the blades protruding below the underside of the casing 12, along the periphery of the casing. The lower edges of the blades 28.1 protrude into the diffusion flow passage and disrupts the outward flow of air along the undersides of the casing 12 and ceiling and instead, redirects the air to deviate from the first diffusion direction and to flow downwards in a second diffusion direction.
The redirection of the air flow by the blades 28.1 in their extended positions, is enhanced by rib formations 30 along the bottom edges of the blades. In the embodiment illustrated in
When the downward (dumping) flow of air is no longer required, the stepper motor 26.1 is operated to relieve tension on the cable harness and the bias in the springs causes the hangers 20 to lift and to retract the blades into their retracted positions—substantially retracted into the underside of the casing 12.
Referring to
At the outlet 36, the diffuser 10.2 defines a diffusion flow passage, which extends from the circumference of the control disc and trim plate 34.2, outwards in a first diffusion direction along the underside of the casing. Air that exits the diffuser 10.2 along this diffusion flow passage would tend to continue flowing outwards beyond the periphery of the diffuser, along the underside of an adjacent ceiling, by operation of the Coand{hacek over (a)} effect, as shown in
The diffuser 10.2 includes a dump mechanism comprising four dump elements in the form of blades 28.2 that are each supported transversely at the end of a bar 38. The dump mechanism includes an actuator in the form of stepper motor 26.2 with a pinion (not shown) that meshes with linear gear teeth on each of the bars 38 in rack-and-pinion fashion, so that rotation of the stepper motor drives each of the bars 38 to travel longitudinally inwards or outwards, simultaneously, in directions oriented at right angles relative to one another.
During normal operation of the diffuser 10.2, the blades 28.2 are in first diffusion positions or retracted positions as shown in
In the event that a downward flow of air from the diffuser 10.2 is required, the stepper motor 26.2 is operated to push the bars 38 outwards and push the blades 28.2 outwards into second diffusion or extended positions in which the blades protrude beyond the periphery of the trim plate 34.2, as shown in
While the diffuser 10.2 is in this second diffusion or dumping condition, the volumetric control of airflow-rate continues in the conventional manner by operation of the control disc 40.2.
Once the need for downward flow or air from the diffuser 10.2 ceases, the stepper motor 26.2 is operated to draw the bars 38 and the blades 28.2 inwards to return the blades to their retracted positions as shown in
Referring to
The diffuser 10.3 includes a dump mechanism comprising a perforated trim plate 34.3 and an array of blades 28.3 that extend in a radial arrangement above the trim plate. Each of the blades 28.3 is pivotally supported above the trim plate 34.3 to pivot between a first or closed position in which the blades lie flat against the trim plate in a side-by-side arrangement, blocking the perforations in the trim plate as shown in
During normal operation of the diffuser 10.3, the blades 28.3 are in their closed positions as shown in
In the event that a downward flow of air from the diffuser 10.3 is required, the stepper motor is operated to pivot the blades 28.3 upwards to their open positions as shown in
While the diffuser 10.3 is in this second diffusion or dumping condition, the volumetric control of airflow-rate continues in the conventional manner by operation of the control disc 40.3.
Once the need for downward flow or air from the diffuser 10.3 ceases, the stepper motor is operated to pivot the blades 28.3 downwards to return them to their closed positions as shown in
Referring to
The diffuser 10.4 also includes a volume control mechanism comprising a control disc 40.4 that is moved up and down inside the casing 12 in the control flow passage, between that inlet 14 and the trim plate 34.4, to control the size of the flow passage and thus control the volume of air flow through the diffuser.
As best seen in
During normal operation of the diffuser 10.4, the dump disc 46 is in its closed position as shown in
In the event that a downward flow of air from the diffuser 10.4 is required, the control disc 40.4 is moved upwards to its closed position and the dump disc 46 is rotated to open the apertures in the control disc and allow air to flow downward through these apertures, as shown in
While the diffuser 10.4 is in this second diffusion or dumping condition, the volumetric control of air flow-rate is achieved by controlled rotation of the dump disc 46 in relation to the control disc 40.4, to regulate the degree by which the apertures in these two discs overlap.
Once the need for downward flow or air from the diffuser 10.4 ceases, the dump disc 46 is rotated to return to its closed positions as shown in
Referring to
The blade sub-assembly 48 includes a base plate 50 that extends across the outlet 36.5 of the casing 12.5 and that is typically installed generally aligned with the ceiling. An array of radial outlet apertures 52 are defined in the base plate 50 in a radial pattern and an array of blades 28.5 are pivotally mounted on the base plate and are each pivotable between a closed condition in which each blade closes its associated outlet aperture as shown in
Each of the blades 28.5 is attached to a central disc 54 by a crank arm 56, so that up-and-down movement of the central disc pivots all the blades in unison, in crank-fashion between their closed, intermediate and open positions. Up and down movement of the central disc 54 is affected by operation of a stepper motor (not shown).
The diffuser 10.5 includes a volume control mechanism and a dump mechanism, but both these mechanisms comprise of the same equipment, operated in different modes. The stepper motor, central disc 54, crank arms 56, blades 28.5 and base plate 50 with its apertures 52, make up the volume control mechanism and the dump mechanism.
During normal operation of the diffuser 10.5, the volume control mechanism is operated to pivot each of the blades 28.5 between its closed position as shown in
In the event that a downward flow of air from the diffuser 10.5 is required, the central disc 54 is lifted further off the base plate 50 so that the blades 28.5 deflect the air flow so that it no longer travels along the ceiling in the first diffusion direction, but air is redirected to flow downwards in a second diffusion direction.
Once the need for downward flow or air from the diffuser 10.5 ceases, central disc 54 is lowered again to pivot the blades 28.5 back to their normal operating positions between their close and intermediate positions, so that normal operation of the diffuser 10.5 can resume.
Referring to
The diffuser 10.6 includes a volume control mechanism in the form of a volume control actuator 70 that is configured to slide a moveable element with a series of vanes 72 in relation to stationary vanes (not visible in the drawings) that form part of the casing 64, to adjust the size of the control flow passage, by adjusting control apertures 74 defined between the movable vanes 72 and the stationary vanes.
Below the volume control mechanism, the casing 64 defines a diffusion flow passage, extending from the volume control mechanism, inside the casing and into the room below, through the outlets 68. The casing 64 includes rounded lips 76 that extend along lateral edges of the outlets 68 and two blades 78 are provided inside the casing 64, immediately above the outlets. The blades 78 are normally slanted as shown in
The blades 78 also serve as dump elements of a dump mechanism, which includes a dump actuator 80 in the form of a stepper motot that is configured to pivot the blades via a connecting bracket 82 between the slanted, first diffusion position shown in
During normal operation of the diffuser 10.6, the blades 78 are kept in their first diffusion position and the air leaves the diffuser in the first diffusion direction, along the underside of the adjacent ceiling as shown in
To cease downward dumping of air, the dump actuator 80 simply pivots the blades 78 to return them to their slanted first diffusion positions.
Referring to
The operation of the diffuser of the seventh embodiment is also practically the same as the sixth embodiment, with the blades 78 being slanted during normal operation and air being directed by the lips 76 to exit the outlets 68 in a first diffusion direction, along the ceiling, as shown in
Number | Date | Country | Kind |
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16/7785 | Nov 2016 | ZA | national |
Number | Name | Date | Kind |
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5058490 | Sodec | Oct 1991 | A |
7980266 | Niedermair | Jul 2011 | B2 |
20150105013 | Jeong | Apr 2015 | A1 |
20170016633 | Jeon | Jan 2017 | A1 |
Number | Date | Country | |
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20180135881 A1 | May 2018 | US |