Air filtration system including a helmet assembly

Information

  • Patent Grant
  • 6481019
  • Patent Number
    6,481,019
  • Date Filed
    Thursday, January 18, 2001
    23 years ago
  • Date Issued
    Tuesday, November 19, 2002
    22 years ago
Abstract
An air filtration system and a helmet for use in the air filtration system are disclosed and utilized to filter air between a head and body of a user and an external environment. The air filtration system and helmet include inner and outer shells that define an air flow channel for channeling air about the user. A fan module is mounted between the inner and outer shells and a scroll housing is mounted adjacent the fan module. The scroll housing includes an air inlet for drawing air into the air filtration system and helmet, and at least one air outlet to distribute air flow to the air flow channel. The helmet includes air exits at front and rear sections that are in fluid communication with the air flow channel and the air outlet or outlets. The air filtration system includes a gown operating as a filter for filtering the air.
Description




BACKGROUND OF THE INVENTION




1) Technical Field




The subject invention generally relates to an air filtration system for filtering air between a head and body of a user and an environment external to the user. The air filtration system is utilized in the medical profession during surgical procedures. The subject invention more specifically relates to a helmet assembly and gown for use in the air filtration system.




2) Description of the Prior Art




Air filtration systems and helmet assemblies utilized in the air filtration systems are known in the art. As indicated above, air filtration systems and helmet assemblies are worn by users throughout the medical profession, such as surgeons, during surgical procedures for filtering air between a head and body of the surgeon and an external environment, such as a clean room.




Conventional air filtration systems and helmet assemblies are deficient for one reason or another. For example, U.S. Pat. No. 5,592,936 to Thomas, Jr. et al. discloses an air filtration system and helmet assembly that draws air through a filter medium into the helmet assembly and through an intake grid where the air is then channeled through an air flow channel over a face of the user. The air filtration system and helmet assembly of this patent are deficient in that air is not distributed completely about the head of the user. That is, air is not distributed to a back of the head, toward a neck, of the user. Further, the intake grid is deficient in that the grid does not extend between a front and rear section of the helmet assembly to maximize an effective intake area for the filter medium.




A further example of a conventional air filtration system and helmet assembly is disclosed in U.S. Pat. No. 5,054,480 to Bare et al. This patent discloses an air filtration system and helmet assembly that draws air into the helmet assembly via an intake fan, and exhausts air from the air filtration system and helmet assembly via an exhaust fan disposed at the rear section of the helmet assembly spaced away from the neck of the user. The air filtration system and helmet assembly of this patent is deficient in that they are overly heavy due to the additional fan required to exhaust air. Furthermore, the exhaust fan creates excessive strain, and therefore fatigue, in the neck of the user because the exhaust fan is spaced away from the neck of the user.




The conventional air filtration system and helmet assembly disclosed in U.S. Pat. No. 5,711,033 to Green et al. is also deficient. This patent discloses an air filtration system and helmet assembly that draws air into the helmet assembly through an intake fan and scroll housing disposed at a rear section of the helmet assembly. The air filtration and helmet assembly of this patent is deficient because the intake fan and scroll housing are spaced away from the neck of the user. Further, the scroll housing in this patent includes only one air outlet to distribute air about the head of the user resulting in less balanced air flow throughout the helmet assembly. Additional drawbacks of such an air filtration system and helmet assembly including only one air outlet from the scroll housing are excessive fog build-up and poorer heat dissipation in the helmet assembly.




Other conventional air filtration systems and helmet assemblies are also deficient for the following reasons. First, these conventional air filtration systems and helmet assemblies do not assist a single user in self-gowning as the surgeon maintains sterility. That is, these air filtration systems and helmet assemblies do not include a positioning and supporting system that automatically centers a face shield over the helmet assembly and that supports an entire weight of the gown and face shield. Instead, the conventional air filtration systems and helmet assemblies merely utilize hook-and-loop fasteners randomly places around the helmet assembly to connect the face shield to the helmet assembly in any orientation. Furthermore, randomly-placed hook-and-loop fasteners do not automatically center the face shield and do not support the entire weight of the gown and the face shield as the surgeon self-gowns. Instead, as the user self-gowns, he or she must repeatedly adjust the face shield in order to center the face shield. This is time consuming and burdensome.




Secondly, it is generally understood that the amount of air flowing into the helmet assembly is critical for anti-fogging and heat control purposes. However, the air filtration systems and helmet assemblies of the prior art do not assist the surgeon in recognizing the amount, or volume, of air flowing into the helmet assembly. That is, these air filtration systems and helmet assemblies do not provide audible indication to the surgeon of the volume of air flowing into the helmet assembly during any particular surgical procedure.




Thirdly, as discussed above, it is ideal to position and maintain any fans in the air filtration system and helmet assembly as directly over, and not spaced from, the neck of the user as possible in order to minimize strain and fatigue. The prior art air filtration systems and helmet assemblies do not incorporate a strap flexibly connected to the front section of the helmet assembly such that the strap is pulled from the front section of the helmet assembly and the weight of any fans is maintained over the user's neck when the helmet assembly is adjusted to fit various sized heads.




Due to the inefficiencies identified in such conventional air filtration systems and helmet assemblies, it is desirable to implement a novel air filtration system and helmet assembly that utilizes a single fan to distribute air toward both the face and the neck of the user and that includes a scroll housing that includes at least two air outlets for complete balancing of the air flow about the head of the user. It is also desirable to dispose the fan in the helmet assembly such that it is not spaced away from the neck of the user to minimize strain, and to include an intake grid that extends between front and rear sections of the helmet assembly to maximize the effective intake area for filtering the air. Finally, it is desirable to implement an air filtration system and helmet assembly that includes a positioning and supporting system to assist the user in self-gowning, that includes audible indication to the user of the volume of air flowing into the helmet, and that includes a strap that can be adjusted to fit different sizes of heads while maintaining the weight of the helmet assembly over the neck of the user.




SUMMARY OF THE INVENTION AND ADVANTAGES




An air filtration system for filtering air and a helmet assembly for use in the air filtration system is disclosed. The air filtration system and helmet assembly are utilized in the medical profession during surgical procedures to filter air between a head and body of a user, such as a surgeon, and an environment external to the user. As appreciated by those skilled in the art, the subject invention, in addition to air filtering, assists in controlling carbon dioxide concentration, dissipating heat, and anti-fogging within the helmet assembly. It is to be understood that the subject invention can also be utilized in other situations requiring filtered air including, but not limited to, the manufacturing of semi-conductor chips and other computer components in manufacturing clean rooms.




The air filtration system and helmet assembly include an inner structural shell and an outer structural shell. The outer structural shell extends from the inner structural shell to define at least one air flow channel between the inner and outer shells for channeling air about the head of the user. The helmet assembly further includes a base section and a facial section extending from the base section to define a facial opening.




A fan module is mounted to at least one of the inner and outer shells, and a scroll housing is mounted adjacent the fan module. More specifically, the fan module includes a fan and a motor, and the scroll housing includes at least one air inlet and at least one, preferably at least two, air outlets. The fan module, including both the fan and the motor, is disposed at the rear section of the base section. In operation, the fan module, specifically the fan, draws air into the air inlet and distributes air out of the scroll housing through the air outlet or outlets and into the air flow channel.




The subject invention also incorporates at least two helmet air exits, preferably a front and rear air helmet air exit for distributing air from the air flow channel toward the head of the user. More specifically, the front and rear air exits are disposed at the front and rear sections of the helmet assembly, respectively. The front and rear air exits are in fluid communication with the air flow channel and the air outlets. The front air exit distributes air from the air flow channel toward a front, or face, of the head of the user, and the rear air exit distributes air from the air flow channel toward a back, or neck, of the head of the user. As such, a single fan is utilized to distribute air toward both the face and the neck of the user. The air outlet or outlets of the scroll housing completely balance the air flow about the head of the user between the front and rear air exits. Further, because the fan is disposed at the rear section of the base section of the helmet assembly, the fan is not spaced away from the user's neck and strain and fatigue in the user is minimized.




The air filtration system further includes a gown having a body portion and a head portion. The body portion covers at least a portion of the body of the user and the head portion covers the base section of the helmet assembly. The head portion of the gown operates as a filter medium to filter air between the user and the external environment. The gown also includes a skirt. More specifically, the skirt is removably attached to the body portion of the gown exclusively at a front of the gown. An intake grid is mounted to the outer shell of the helmet assembly for user with the gown. The intake grid is contoured to the outer shell between the front section and the rear section of the base section to maximize an effective intake area for the filter medium to filter air drawn into the scroll housing.




The subject invention further includes a face shield mounted to the head portion of the gown to cover the facial opening. As such, the user can view through the head portion of the gown. Depending on the particular embodiment of the subject invention, the face shield includes either a mounting mechanism or a first visual indicator. These will be described further below.




Also depending on the particular embodiment, the base section of the helmet assembly includes either a mounting device or a second visual indicator positioned, preferably centered, relative to the facial opening. If the helmet assembly includes the mounting device, the mounting device interlocks with the mounting mechanism on the face shield. As such, the subject invention provides a positioning and supporting system that automatically centers the face shield over the facial opening and that preferably supports the entire weight of the gown in order to assist the single user in self-gowning as the user maintains sterility. On the other hand, if the helmet assembly includes the second visual indicator, then the second visual indicator aligns with the first visual indicator on the face shield. As such, the subject invention provides a visual positioning system that automatically centers the face shield over the facial opening thereby assisting the single user is self-gowning as the user maintains sterility.




The subject invention also includes a controller that operates with a power supply to control the amount, or volume, of air into the air filtration system and helmet assembly and to provide audible indication of the volume of air to the user while the user is wearing the air filtration system and helmet assembly during the surgical procedure. Preferably, the power is integrally disposed within the helmet assembly. The air filtration system and helmet assembly of the subject invention also include a strap flexibly connected to the helmet assembly such that the strap is pulled from the front section of the helmet assembly. As a result, the weight of the fan is maintained over the user's neck when the helmet assembly is adjusted to fit various sized heads.




The subject invention further includes a method for maintaining a constant volume of air flowing into an air filtration system during the entire use of the air filtration system. The method includes the steps of selectively activating and deactivating the power supply at a first activation rate to distribute a required voltage to the motor. This step establishes a rotational speed for the fan that correlates to the constant volume of air flowing into the air filtration system. Next, the method monitors the back electromotive force of the motor of the helmet assembly to determine the rotational speed of the fan as well as when the rotational speed of the fan has stabilized for some predetermined period of time. The voltage of the power supply is monitored after the rotational speed of the fan has stabilized for the predetermined period of time. Finally, the power supply is selectively activated and deactivated at a second activation rate as the monitored voltage of the power supply decreases. This step sustains the required voltage that is distributed to the motor such that the constant volume of air flowing into the air filtration system is maintained throughout the entire use of the air filtration system.




Accordingly, the subject invention provides an air filtration system and helmet assembly that overcomes the deficiencies in the prior art as identified above.











BRIEF DESCRIPTION OF THE DRAWINGS




Other advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:





FIG. 1

is a perspective view of a helmet assembly mounted on a head of a user of the assembly;





FIG. 2

is an exploded perspective view of the helmet assembly;





FIG. 3

is a partially cross-sectional side view illustrating a base section and a facial section of the helmet assembly and an air flow channel and air exits within the helmet assembly;





FIG. 4

is a perspective view of a fan module and scroll housing of the subject invention including at least one air outlet from the scroll housing;





FIG. 5

is a perspective view of the scroll housing including more than one air outlet from the scroll housing;





FIG. 6

is an exploded view of the fan module and scroll housing;





FIG. 7

is a top view of the helmet assembly;





FIG. 8

is a side view of the helmet assembly and an air filtration system including a gown and face shield;





FIG. 9

is a perspective view of the helmet assembly illustration a positioning and supporting system including a mounting clip supporting the face shield via an aperture in the face shield;





FIG. 10

is a perspective view from a rear of the helmet assembly illustrating an intake grid and first and second motor controls extending at different heights from an outer shell of the helmet assembly;





FIG. 11

is a perspective view from the rear of the helmet assembly illustrating a rear support, strap, and adjustment knob to facilitate a proper fit of the helmet assembly on various sized heads of users;





FIG. 12

is an enlarged view of the rear support and the adjustment knob;





FIG. 13

is an enlarged perspective view of an inner surface of the adjustment knob illustrating a pinion and a plurality of teeth; and





FIG. 14

is an enlarged perspective view of the rear support illustrating a flexible support bar and a detent that mates with the plurality of teeth on the adjustment knob.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to the Figures, wherein like numerals indicate like or corresponding parts throughout the several views, an air filtration system and helmet assembly are generally disclosed at


10


and


12


, respectively. Referring to

FIG. 1

, the air filtration system


10


filters air between a head


14


and body


16


of a user and an environment external to the user and includes the helmet assembly


12


mounted to the head


14


of a user. The helmet assembly


12


distributes air about the head


14


of the user as will be described below. More specifically, the helmet assembly


12


distributes air toward both a front of the head


14


, i.e., the face, of the user, and a back of the head


14


, i.e., the neck, of the user.




Referring now to

FIGS. 2 and 3

, the helmet assembly


12


includes an inner structural shell


18


and an outer structural shell


20


. The inner shell


18


includes a cover surface


22


and a rear facing


24


which extend to the outer shell


20


. The cover surface


22


and rear facing


24


will be discussed further below. The outer shell


20


is spaced apart from the inner shell


18


and extends from the inner shell


18


to define at least one air flow channel


26


between the inner and outer shells


18


,


20


. It is to be understood that the subject invention may include more than one discrete air flow channel


26


. However, the preferred embodiment includes a single unitary air flow channel


26


and the subject invention will be described below in terms of this air flow channel


26


.




The air flow channel


26


channels air about the head


14


of the user. The inner and outer shells


18


,


20


form the air flow channel


26


from a two-sheet thermoforming process which improves the structural strength of the inner and outer shells


18


,


20


. More specifically, each of the inner and outer shells


18


,


20


include an outer periphery


28


, and in the two-sheet thermoforming process, the inner and outer shells


18


,


20


are pinched together at their outer peripheries


28


. The air flow channel


26


is subsequently thermoformed between the pinched outer peripheries


28


. As shown best in

FIG. 7

, dissipation cavities


30


are disposed at opposite lateral sides of the inner and outer shells


18


,


20


to provide for increased air release from the air flow channel


26


and from the user out through the helmet assembly


12


.




The helmet assembly


12


further includes a base section


32


having a front section


34


and a rear section


36


. The inner and outer shells


18


,


20


extend between the front and rear sections


34


,


36


to define the air flow channel


26


. The cover surface


22


and the rear facing


24


of the inner shell


18


extend to the outer shell


20


at the rear section


36


of the base section


32


. Also, at the rear section


36


of the base section


32


, a mounting cavity


38


is formed between the cover surface


22


of the inner shell


18


and the outer shell


20


. The mounting cavity


38


will be discussed further below. The inner and outer shells


18


,


20


form the base section


32


. It is understood that the base section


32


is the portion of the helmet assembly


12


that is mounted over the head


14


of the user. As such, it is also understood that the front section


34


of the base section


32


is at the face of the user as the user wears the helmet assembly


12


, and the rear section


36


of the base section


32


is at the neck of the user as the user wears the helmet assembly


12


.




The helmet assembly


12


also includes a facial section


40


extending from the base section


32


to define a facial opening


42


. The facial section


40


of the helmet assembly


12


is a chin bar


44


. Preferably, the chin bar


44


is flexible and is formed of plastic. The chin bar may also be formed of a polypropylene component. The flexibility of the chin bar


44


protects the user's face and also absorbs impact when the user contacts an external object with the helmet assembly


12


.




Referring to

FIGS. 2 through 6

, the air filtration system


10


and helmet assembly


12


further include a fan module


46


mounted to at least one of the inner and outer shells


18


,


20


and a scroll housing


48


mounted in the helmet assembly


12


adjacent the fan module


46


. More specifically, both the fan module


46


and the scroll housing


48


are disposed within the mounting cavity


38


at the rear section


36


of the helmet assembly


12


. Disposing the fan module


46


and the scroll housing


48


in the mounting cavity


38


is space-saving, reduces the overall weight of the helmet assembly


12


because additional mounting connections are not required, and minimizes strain and fatigue on the head


14


and the neck of the user.




The fan module


46


includes a fan


50


and a motor


52


and is disposed at the rear section


36


of the base section


32


. The fan


50


includes a plurality of curved blades


54


and a hub portion


56


. The curved blades


54


of the fan


50


encourage air into the scroll housing


48


. The motor


52


includes an output


58


, or drive shaft, that is operatively connected to the fan


50


to drive the fan


50


at a plurality of rotational speeds correlating to an amount, or a volume, of air flowing into the air flow channel


26


. As appreciated, the rotational speeds of the fan


50


can be measured in revolutions per minute (RPMs). Referring primarily to

FIGS. 4 and 5

, the scroll housing


48


includes a base portion


60


and an outer wall


62


circumferentially extending around the base portion


60


. The scroll housing


48


further includes at least one air inlet


64


and at least one air outlet


66


. In the most preferred embodiment of the subject invention, the scroll housing includes a plurality of air outlets


66


. That is, in this-embodiment the scroll housing includes at least two air outlets


66


. Other specific embodiments of the subject invention may also only include the fan module


46


without the scroll housing


48


. In such embodiments, the at least one air inlet and the at least one air outlet can be described as components of the fan module


46


.




In operation, the motor


52


rotates the fan


50


to draw air into the air inlet


64


of the scroll housing


48


and distributes air out of the scroll housing


48


through the air outlet


66


or outlets


66


and into the air flow channel


26


where the air is distributed about the head


14


of the user. The scroll housing


48


also includes at least one air flow cutoff


68


which cuts the air as the fan


50


moves the air within the scroll housing


48


. More specifically, as shown in the Figures, the subject invention incorporates several air flow cutoffs


68


in the scroll housing


48


to cut the air. A power supply


70


is incorporated in the subject invention to power the motor


52


to rotate the fan


50


via the motor output


58


. Preferably, the power supply


70


is a rechargeable DC battery. Also preferred, the power supply


70


is disposed within, i.e., integrated into, the helmet assembly


12


. In such a case, the power supply


70


is referred to as an integral power supply


71


as shown in FIG.


3


. Alternatively, the power supply


70


can be mounted to the body


16


of the user as shown in FIG.


8


. The power supply


70


powers the motor


52


through pulse width modulation (PWM) which will be discussed further below. The design of the scroll housing


48


provides more efficient movement of air with less power being required from the power supply


70


overall. Furthermore, in addition to such reduced power requirements, the scroll housing


48


provides that sufficient air flow can be maintained with overall less air velocity. This results in a more quiet helmet assembly


12


.




More specifically, the fan


50


of the fan module


46


is rotatably mounted to the base portion


60


of the scroll housing


48


within the outer wall


62


of the scroll housing


48


to draw air into the air inlet


64


. As best shown in

FIGS. 2 and 7

, the air inlet


64


of the scroll housing


48


is integrally formed within the outer shell


20


of the helmet assembly


12


for drawing air into the scroll housing


48


. However, it is to be understood that the air inlet


64


is not required to be integrally formed within the outer shell


20


of the helmet assembly


12


. That is, in an alternative embodiment of the subject invention, an external structure, not shown in the Figures, can be mounted external to the helmet assembly


12


to establish the air inlet


64


of the scroll housing


48


for drawing air into the scroll housing


48


. Referring now to

FIGS. 4 through 6

, the scroll housing


48


further includes a support pedestal


72


protruding from the base portion


60


. As shown in the Figures, the support pedestal


72


is integrally formed as a part of the scroll housing


48


to protrude from the base portion


60


. Alternatively, it is also to be understood that the support pedestal


72


can be a separate part. That is, the support pedestal


72


can be a separate part that is mounted or connected to the base portion


60


of the scroll housing


48


via connecting screws, snap-fit, and the like. The hub portion


56


of the fan


50


is rotatably mounted in the scroll housing


48


on the support pedestal


72


by screws or other fasteners. The motor


52


of the fan module


46


is mounted within an underside


74


of the support pedestal


72


between the support pedestal


72


and the cover surface


22


of the inner shell


18


for space-saving purposes in the helmet assembly


12


. As appreciated, the underside


74


of the support pedestal


72


is essentially hollow. The cover surface


22


of the inner shell


18


operates as a motor cover to close the fan module


46


at the inner shell


18


.




With respect to the at least two air outlets


66


, the outer wall


62


of the scroll housing


48


is partitioned to define the air outlets


66


. In the particular embodiment of the subject invention having the at least two air outlets


66


, it is to be understood that the subject invention is not limited to at least two air outlets


66


. That is, the subject invention may include, for example, three or four air outlets


66


. The air outlets


66


provide a complete balance of air as the air is distributed from the scroll housing


48


about the head


14


of the user. To accomplish this, the helmet assembly


12


includes at least two helmet air exits


76


,


78


. The air outlets


66


are in fluid communication with the at least two helmet air exits


76


,


78


to distribute the air from the outlets


66


, which is in the air flow channel, toward the head of the user. In the embodiments of the subject invention where the helmet assembly includes the at least two helmet air exits


76


,


78


it is not critical that the scroll housing


48


include at least two air outlets


66


. To the contrary, the scroll housing, in these embodiments, may only have at least one air outlet


66


.




Preferably, the first


76


and second


78


air exits are respectively front and rear air exits in that they are disposed at the front and rear sections


34


,


36


of the helmet assembly


12


, respectively, to effectively distribute air toward both the face and neck of the user. However, in alternative embodiments, the first and second air exits


76


,


78


can be customized to distribute air toward any portion of the user's head. For instance, the first and second air exits


76


,


78


can be side air exits such that air is distributed toward the side of the user's head. For descriptive purposes only, the subject invention will be described below only in terms of the front


76


and rear


78


air exits and will be numbered accordingly. More specifically, the front air exit


76


is disposed at the front section


34


of the base section


32


for distributing air from the air flow channel


26


toward the front of the head


14


of the user, and the rear air exit


78


is disposed at the rear section


36


of the base section


32


for distributing air from the air flow channel


26


toward the back of the head


14


of the user. The rear air exit


78


is formed within the rear facing


24


for distributing air from the air flow channel


26


toward the back of the head


14


of the user.




As shown in

FIG. 3

, the air flow channel


26


defined between the inner and outer shells


18


,


20


terminates at the front section


34


with the front air exit


76


and at the rear section


36


with the rear air exit


78


. More specifically, the inner and outer shells


18


,


20


converge toward the front section


34


of the base section


32


to define the front air exit


76


. The front air exit


76


has an air deflection angle


80


. The air deflection angle


80


is defined between the outer shell


20


and the inner shell


18


wherein the outer shell


20


angles toward the inner shell


18


at the front air exit


76


for proper deflection of air toward the front of the head


14


of the user. As appreciated, the air deflection angle


80


between the outer


20


and inner


18


shell is greater than zero, preferably between 25-35 degrees. Additionally, referring to

FIG. 7

, the air flow channel


26


diverges outwardly upon approaching the front air exit


76


. The convergence and divergence of the air flow channel


26


maintains a balanced flow of air about the user's head


14


. Ultimately, this also has the effect of minimizing or even completely eliminating noise within the helmet assembly


12


due to the air flow.




As shown in

FIG. 4

, the subject invention incorporates at least one air bleed valve


82


in the scroll housing


48


to influence the amount, or the volume, of air flowing into the air flow channel


26


from each of the air outlets


66


. It is to be understood that, although there is only one air bleed valve


82


shown in

FIG. 4

, the subject invention may alternatively incorporate more than one air bleed valve. The air bleed valve


82


influences the volume of air flowing to the rear air exit


78


thereby affecting the volume of air flowing to the rear air exit


78


that is distributed primarily toward the back of the head


14


of the user. To accomplish this, the air bleed valve


82


includes a blade


84


that can be rotated to cover, i.e., close, the air outlet


66


of the scroll housing


48


nearest the rear air exit


78


. If covered or closed, more air is moved to the front air exit


76


of the helmet assembly


12


and the volume of air flowing is constant, not variable. As shown in the Figures, the air bleed valve


82


is mechanically controlled by a mechanical lever or knob


86


in order to manipulate the volume of air flowing into the air flow channel


26


from each of the air outlets


66


. However, the air bleed valve


82


may alternatively be electronically controlled to manipulate the volume of air. Also, it is to be understood that the air bleed valve


82


is not required in the subject invention.




Referring to

FIG. 8

, the air filtration system


10


includes a gown


88


having a body portion


90


for covering at least a portion of the body


16


of the user and a head portion, or hood,


92


for covering the base section


32


of the helmet assembly


12


, which houses the head


14


of the user. More specifically, the body portion


90


can extend downward to cover any portion of the body


16


of the user. For instance, the body portion


90


can extend downward to the shoulders of the user, or to the waist of the user, or to the ankles of the user. The head portion


92


of the gown


88


operates as a filter medium


94


to filter air between the user and the external environment. A skirt


93


is attached to the body portion


90


of the gown


88


exclusively at a front, not numbered, of the gown


88


. Because the skirt


93


, which is typically sterile in the industry, is only attached at the front, i.e., does not encircle around a back of the gown


88


, cost can be saved. Also, the skirt


93


is removably attached at the front of the body portion


90


of the gown


88


such that a particular user can decide whether to use the skirt


93


or not. The skirt


93


is attached to the gown


88


in any known manner in the industry including, but not limited to, adhesive tape. The facial section


40


of the helmet assembly


12


, introduced above, also operates to maintain the gown


88


away from the head


14


of the user.




The subject invention also includes a face shield


96


that permits the user to view through the head portion


92


of the gown


88


and the facial opening


42


of the helmet assembly


12


. As shown in

FIG. 9

, the face shield


96


is mounted to the head portion


92


of the gown


88


such that the face shield


96


covers the facial section


40


and the facial opening


42


of the helmet assembly


12


once the user dresses into the air filtration system


10


. More specifically, the face shield


96


is sewn into the head portion


92


of the gown


88


to maintain a complete barrier between the user and the external environment. The facial opening


42


of the helmet assembly


12


essentially receives the face shield


96


. Preferably, the facial section


40


of the helmet assembly


12


includes a hook-and-loop fastener


98


to further facilitate attachment of the face shield


96


to the facial section


40


for covering the facial opening


42


.




The helmet assembly


12


further includes an intake grid


100


mounted to the outer shell


20


. The intake grid


100


includes a top surface


102


spaced from the outer shell


20


of the helmet assembly


12


to retain the filter medium


94


away from the outer shell


20


and the fan


50


. Furthermore, the intake grid


100


is contoured to the outer shell


20


between the front section


34


and the rear section


36


of the base section


32


. This improves the effective seal between the gown


88


and the helmet assembly


12


, and maximizes an effective intake area


104


for the filter medium


94


to filter air drawn into the scroll housing


48


by the fan


50


.




Referring now to

FIG. 9

, the subject invention also includes a positioning and supporting system


106


for assisting a single user in self-gowning as the user maintains sterility. As understood by those skilled in the art, users ‘dress into’ the air filtration system


10


and helmet assembly


12


first by mounting the helmet assembly


12


on their head


14


. The gown


88


, which includes an interior and an exterior, is classified as not sterile on the interior, and sterile on the exterior. As such, the user places their arms partially into sleeves of the gown


88


and then, with their arms partially in the sleeves, uses the sleeves of the gown


88


to grasp the head portion


92


, including the face shield


96


, and bring the head portion


92


over the helmet assembly


12


and the head


14


of the user. It is understood that the user then attempts to center the face shield


96


relative to the facial section


40


and facial opening


42


of the helmet assembly


12


. As discussed above, in the prior art the user must repeatedly adjust the face shield


96


in order to center the face shield


96


. It is understood that this is burdensome because the user has their hands partially in the sleeves of the gown


88


. Furthermore, in the prior art, sterility of the user is sometimes compromised. Once centered, the user extends their arms entirely through the sleeves of the gown


88


, and an assistant, such as a nurse, places sterile gloves on hands of the user.




As the head portion, or hood,


92


of the gown


88


is brought over the helmet assembly


12


, the subject invention, to assist the user in gowning without a need for outside assistance while maintaining sterility, utilizes a mounting mechanism


108


. Although not required, which will be discussed below, the mounting mechanism


108


is preferably centered on the face shield


96


. The mounting mechanism


108


supports the face shield


96


on the helmet assembly


12


. Preferably, the mounting mechanism


108


is an aperture


110


formed within the face shield


96


. The function of the mounting mechanism


108


, the aperture


110


, will be described further below.




The subject invention also utilizes a mounting device


112


included on the base section


32


of the helmet assembly


12


. More specifically, the mounting device


112


is positioned on the helmet assembly


12


relative to the facial opening


42


. Although not required, which will be discussed below, the mounting device


112


is preferably centered on the helmet assembly


12


relative to the facial opening


42


. Preferably, the mounting device


112


is a single mounting clip


114


connected to the helmet assembly


12


and that is positioned, preferably centered, relative to the facial opening


42


. Of course, it is to be understood that the mounting device


112


can alternatively include more than one mounting clip


114


. For example, the mounting device


112


can be defined to include two, three, four, etc. mounting clips


114


. In such cases, the helmet assembly


12


will include a corresponding number of mounting mechanisms


108


, preferably apertures


110


. As an example, if the mounting device


112


is defined to include two mounting clips


114


, then the mounting device


112


, including the two mounting clips


114


, is still considered centered relative to the facial opening


42


even though one of the two mounting clips


114


is disposed on the right-center, and the other of the two mounting clips


114


is disposed on the left-center. As implied above, it is not necessary that the mounting mechanism


108


and the mounting device


112


be centered. Instead, all that is required is that the mounting mechanism


108


and the mounting device


112


‘function’ to automatically center the face shield


96


over the facial opening


42


as the user is self-gowning. In other words, both the mounting mechanism


108


and the mounting device


112


can be ‘off-center’ and so long as the two


108


,


112


align with one another during self-gowning, then the face shield


96


and the attached gown


88


will be automatically centered over the facial opening


42


of the helmet assembly


12


.




As best shown in

FIG. 3

, the mounting clip


114


extends upwardly from the base section


32


away from the facial opening


42


of the helmet assembly


12


to support the face shield


96


. The mounting clip


114


includes a distal edge


116


extending outwardly from the base section


32


such that a portion


118


of the face shield


96


rests between the distal edge


116


and the base section


32


after the face shield


96


is mounted to the mounting clip


114


to support the gown


88


. Preferably, as the face shield


96


is mounted to the mounting clip


114


, the mounting clip supports an entire weight of the gown


88


.




The mounting clip


114


interlocks with the aperture


110


that is, in the preferred embodiment, centered on the face shield


96


to automatically center the face shield


96


over the facial opening


42


. More specifically, the mounting clip


114


protrudes through the aperture


110


. As discussed above, the mounting clip


114


preferably also supports an entire weight of the gown


88


and the face shield


96


to assist the single user is self-gowning while maintaining a relative position between the gown


88


and face shield


96


and the helmet assembly


12


. Therefore, after the user places his or her arms partially into the sleeves of the gown


88


, the user can self-gown by simply hanging the face shield


96


, including the aperture


110


, and the head


14


portion on the mounting clip


114


. Because the mounting clip


114


and the aperture


110


are in the centered relationships as described above, the face shield


96


is automatically centered relative to the facial section


40


and the facial opening


42


of the helmet assembly


12


, and there is no need for the user to repeatedly adjust the face shield


96


. Instead, the user simply brings or ‘rolls’ the head portion


92


of the gown


88


over the helmet assembly


12


while maintaining sterility all the while. The gown


88


then drapes completely over the helmet assembly


12


and the user's body


16


. This is a simple process for the user because the mounting clip


114


is also supporting the weight of the face shield


96


and head portion


92


of the gown


88


. As such, the user is not required to support the face shield


96


and the head portion


92


of the gown


88


as they bring the head portion


92


over the helmet assembly


12


. As described above, the positioning and supporting system


106


allows the user, such as a surgeon, to dress into the helmet assembly


12


and surgical gown


88


without the need for an assistant.




Alternatively, the subject invention can include a visual positioning system, disclosed by first


107


and second


109


visual indicators in

FIGS. 9 and 3

, respectively. Although the visual positioning system of the subject invention does assist the single user in self-gowning while maintaining sterility, the visual positioning system is different from the positioning and supporting system, as described above, because the visual positioning system does not support the weight of the gown


88


as the single user is self-gowning. Instead, the visual positioning system includes the first visual indicator


107


(refer to

FIG. 9

) disposed on the face shield


96


which enables the user to visually align the face shield with the helmet assembly. The first visual indicator


107


is a marker or other suitable visual indicator for the user to look at as he or she is self-gowning. The visual positioning system also includes a second visual indicator


109


(refer to

FIG. 3

) that compliments the first visual indicator


107


. More specifically, the second visual indicator


109


is a marker or other suitable visual indicator that is positioned relative to the facial opening


42


of the helmet assembly


12


for alignment with the first visual indicator


107


on the face shield


96


. As such, the visual positioning system, including the first


107


and second


109


visual indicators, automatically centers the face shield


96


over the facial opening thereby assisting the single user is self-gowning while maintaining the relative position between the gown and face shield and the helmet assembly while maintaining sterility.




Although not required for overall centering, the first


107


and second


109


visual indicators are preferably centered on the face shield


96


and on the helmet assembly


12


, respectively. Furthermore, the second


109


visual indicator is preferably disposed on either one of the inner and outer shells


18


,


20


of the helmet assembly


12


in a suitable location for the user's eyes to pick up or notice as he or she is self-gowning.




To maintain a constant volume of air flowing into the air filtration system


10


during or throughout the entire use of the air filtration system


10


by the user, the subject invention includes a method. The method includes the step of selectively activating and deactivating the power supply


90


at an activation rate, i.e., a first activation rate. This step distributes a required voltage to the motor


52


thereby establishing a rotational speed (RPMs) for the fan


50


that correlates to the constant volume of air flowing into the air filtration system


10


. The back electromotive force (back EMF) of the motor


52


is monitored by the controller


118


to determine the rotational speed of the fan


50


as well as when the RPMs of the fan


50


have stabilized, i.e., maintained constant RPMs for a predetermined period of time (e.g. 10 seconds). After the rotational speed of the fan


50


has stabilized for the predetermined period of time, and optionally once the user has not manipulated motor controls for the predetermined period of time, whatever this period of time is, the controller


118


then monitors the voltage of the power supply


70


. As the voltage of the power supply decreases, which inevitably occurs, the power supply


70


is selectively activated and deactivated at a second activation rate, which is higher than the first activation rate, to sustain the required voltage being distributed to the motor


52


. As such, the constant RPMs for the motor


52


and the constant volume of air flowing into air filtration system


10


is maintained. The selective activation and deactivation of the power supply


70


is known in the art as pulse width modulation or PWM and a specific example this method is set forth in greater detail below.




In addition to controlling the volume of air flowing into the air filtration system


10


, the subject invention also provides for audible indication of a minimum and a maximum volume of air to the user such that the user recognizes when the minimum and maximum volumes have been achieved. The ultimate object is to obtain constant air flow throughout the air filtration system


10


and helmet assembly


12


. To accomplish this, the subject invention incorporates a controller


118


that selectively activates and deactivates the power supply


70


at the activation rate. This activation rate has a frequency that is audible to the user for providing audible indication of the minimum and the maximum volume of air to the user. That is, the subject invention provides the user with an audible ‘ping’ upon reaching the minimum and maximum volumes of air flowing into the helmet assembly


12


.




The frequency at which the controller


118


selectively activates and deactivates the power supply


70


when the minimum and maximum volumes of air are flowing into the air filtration system


10


and helmet assembly


12


is preferably 1 kHz. However, it is to be understood that the frequency may otherwise be within the acceptable range of unaided human hearing (30 Hz-20 kHz) so long as it provides the audible indication. The frequency of the activation rate causes various components of the motor


52


of the fan module


46


to vibrate at the frequency thereby generating the audible indication.




More specifically, the air filtration system


10


and helmet assembly


12


include first


120


and second


122


motor controls that extend from the outer wall


62


of the scroll housing


48


, through an opening in the helmet assembly


12


, and then from the outer shell


20


of the helmet assembly


12


. The motor controls


120


,


122


are electronically connected to the controller


118


. The motor controls


120


,


122


respond to manipulation by the user for increasing or decreasing the rotational speed of the fan


50


. As described above, the rotational speed of the fan


50


correlates to the volume of air flowing into the air flow channel


26


. Therefore, increasing or decreasing the rotational speed of the fan


50


adjusts the volume of air flowing into the air flow channel


26


. The first motor control


120


is responsive to manipulation by the user to increase the rotational speed of the fan


50


and therefore to increase the volume of air flowing into the air flow channel


26


. The second motor control


122


is responsive to manipulation by the user to decrease the rotational speed of the fan


50


and therefore to decrease the volume of air flowing into the air flow channel


26


. Of course, an opposite set-up of the first and second motor controls


120


,


122


could be established.




As shown in the Figures, the first and second motor controls


120


,


122


are preferably first and second push-buttons. As shown in

FIG. 10

, the first and second push-buttons extend from the outer shell


20


at a height that varies from the other of the first and second push-buttons to assist the user, without looking, in manipulating the push-buttons to increase or decrease the speed of the fan


50


and the volume of air. While the user is wearing the helmet assembly


12


and is dressed into the air filtration system


10


, he or she can recognize ‘by touch’ that the height of the push-buttons varies. This facilitates ease of operation in increasing and decreasing the volume of air flowing into the air flow channel


26


.




The plurality of rotational speeds at which the air filtration system


10


and helmet assembly


12


drive the fan


50


is defined to include a first rotational speed correlating to a first volume of air, a second rotational speed correlating to a second volume of air, a third rotational speed correlating to a third volume of air, a penultimate rotational speed correlating to a penultimate volume of air, and a last rotational speed correlating to a last volume of air. However, in the preferred embodiment of the subject invention, the plurality of rotational speeds at which the air filtration system


10


and helmet assembly


12


drives the fan


50


is further defined to include five distinct rotational speeds for driving the fan


50


. It is to be understood that the subject invention may include any number of distinct rotational speeds for driving the fan


50


without varying the scope of the subject invention. In the preferred embodiment as set forth above, each of the five rotational speeds for driving the fan


50


correlate to a particular volume of air flowing into the air flow channel


26


. For instance, there is a first rotational speed correlating to a first volume of air, a second rotational speed correlating to a second volume of air, and so on up to a fifth rotational speed correlating to a fifth volume of air. For descriptive purposes only, the first volume of air is the minimum volume of air flowing into the air flow channel


26


, and the fifth volume of air is the maximum volume of air flowing into the air flow channel


26


. However, it is to be understood that the opposite may be true. That is, the first volume of air may be the maximum volume of air, and the fifth volume of air may be the minimum volume of air.




In the preferred embodiment of the subject invention, the frequency of the activation rate is audible only in certain instances. Specifically, the frequency of the activation rate is only audible when the user manipulates the first motor control


120


to increase the rotational speed of the fan


50


from the fourth rotational speed to the fifth rotational speed of the fan


50


, and when the user manipulates the second motor control


122


to decrease the rotational speed of the fan


50


from the second rotational speed to the first rotational speed of the fan


50


.




As briefly discussed above, the power supply


70


powers the motor


52


through PWM. It is understood in the art that in PWM, the controller


118


instructs a switch to selectively activate and deactivate the power supply


70


through pulse width modulation. This ON (activated)/OFF (deactivated) scenario controls the RPMs of the fan


50


. As an illustrative example, at the fifth rotational speed of the fan


50


, the fan


50


rotates at 3800 RPM. To establish the 3800 RPM, the controller


118


selectively activates and deactivates the power supply


70


in a 70:30 ratio. That is, the controller


118


turns the power supply


70


ON 70% of the time and OFF 30% of the time. At the fourth rotational speed of the fan


50


, the fan


50


rotates at 3350 RPM. To establish the 3350 RPM, the controller


118


selectively activates and deactivates the power supply


70


in a 60:40 ratio. That is, the controller


118


turns the power supply


70


ON 60% of the time and OFF 40% of the time. At the third rotational speed of the fan


50


, the fan


50


rotates at 2900 RPM. To establish the 2900 RPM, the controller


118


selectively activates and deactivates the power supply


70


in a 50:50 ratio. That is, the controller


118


turns the power supply


70


ON 50% of the time and OFF 50% of the time. At the second rotational speed of the fan


50


, the fan


50


rotates at 2450 RPM. To establish the 2450 RPM, the controller


118


selectively activates and deactivates the power supply


70


in a 40:60 ratio. That is, the controller


118


turns the power supply


70


ON 40% of the time and OFF 60% of the time. Finally, in the illustrative example, at the first rotational speed of the fan


50


, the fan


50


rotates at 2000 RPM. To establish the 2000 RPM, the controller


118


selectively activates and deactivates the power supply


70


in a 30:70 ratio. That is, the controller


118


turns the power supply


70


ON 30% of the time and OFF 70% of the time.




In terms of the illustrative example and the preferred embodiment, the controller


118


turns the power supply ON and OFF in the 70:30 ratio (the fifth and maximum volume of air) and in the 30:70 ratio (the first and minimum volume of air) at the audible rate of 1 kHz. On the other hand, in the other ratios, the controller


118


turns the power supply


70


ON and OFF at an inaudible rate, for example 25 kHz.




The above example is in no manner intended to limit the breadth of the present invention as set forth in the appended claims, but rather is provided to further illustrate the features and numerous advantages of the invention.




It is to be understood that, in the preferred embodiment of the subject invention, the controller


118


monitors the RPMs of the output


58


of the motor


52


. More specifically, as set forth in the above method, the controller


118


monitors the voltage generated by the motor


52


to receive the RPM information of the output


58


of the motor


52


. The controller


118


then converts the information from analog to digital simply by changing the voltage generated by the motor


52


into a digital value representative of the voltage. The controller


118


incorporated into the subject invention also recognizes a set point that is indicative of one of the plurality of rotational speeds of the fan


50


. It is to be understood that the set point is indicative of the current rotational speed of the fan


50


. As such, a memory is included into the controller


118


for retaining the set point, i.e., the last rotational speed of the fan


50


, when the power supply


70


is deactivated. The power supply


70


is deactivated either when the voltage in the power supply


70


drops to zero or the power supply


70


is disconnected and replaced. In other words, if the battery drains, or is disconnected for any reason, then a new battery can be used, and once connected the controller


118


will control the power supply


70


to rotate the fan


50


at the last set point. It is understood that users may use the helmet assembly


12


over a period of time that is longer than the life of the battery, and that once the voltage of the battery drops below a useful value, the battery is replaced with a new battery. As such, when the new, i.e., fully charged, battery is installed, the controller


118


read the available voltage of the battery and instructs the switch to adjust, through PWM, the ON/OFF ratio to the motor


52


to maintain the predetermined air flow throughout the helmet assembly


12


that is established by the set point.




To assist in minimizing the strain on the head


14


and the neck of the user, the air filtration system


10


and helmet assembly


12


of the subject invention include a front-adjustable support


128


for the helmet assembly


12


. Strain and torque on the head


14


and neck of the user is minimized by maintaining the weight of the fan


50


and motor


52


over the neck of the user even upon adjustment of the helmet assembly


12


to fit various sized heads. The front-adjustable support


128


includes a rear support


130


that rigidly extends from the rear section


36


of the base section


32


. It is to be understood that the rear support


130


can be a separate part that is connected to the helmet assembly


12


or can be an integral part of the helmet assembly


12


. The rear support


130


includes first and second rigid connectors


132


that connect the rear support


130


to the rear section


36


. In the preferred embodiment, the rear support


130


is connected to and extends from the rear section


36


of the inner shell


18


and will described below in terms of the inner shell


18


. However, it is to be understood that the rear support


130


can connect to and extend from the rear section


36


of the outer shell


20


without varying the scope of the subject invention.




Referring to

FIGS. 10 through 14

, an adjustment segment


134


having first


136


and second


138


sides is disclosed. Although, not required, the rear support


130


preferably includes the adjustment segment


134


. That is, preferably the adjustment segment


134


is integral to, or the same part as, the rear support


130


. However, the adjustment segment


134


can alternatively be a discrete component that is simply mounted to the rear support


130


. In either situation, the adjustment segment


134


defines an adjustment aperture


140


. The subject invention also includes a strap


142


flexibly connected to and extending from the front section


34


of the inner shell


18


. The strap


142


includes a first end


144


disposed within the first side


136


of the adjustment segment


134


, and a second end


146


disposed within the second side


138


of the adjustment segment


134


. More specifically, the adjustment aperture


140


defined by the adjustment segment


134


receives the first and second ends


144


,


146


of the strap


142


. Preferably, the first end


144


is movably disposed within the first side


136


of the adjustment segment


134


, and preferably the second end


146


is movably disposed within the second side


138


of the adjustment segment


134


. However, as will be understood from the explanation below, the first end


144


may be movably disposed within the first side


136


of the adjustment segment


134


and the second end


146


may be fixedly disposed within the second side


138


of the adjustment segment


134


. Alternatively, the first end


144


may be fixedly disposed within the first side


136


of the adjustment segment


134


and the second end


146


may be movably disposed within the second side


138


of the adjustment segment


134


.




The strap


142


further includes a frontal portion


148


disposed between its first and second ends


144


,


146


and opposite the adjustment segment


134


of the rear support


130


. At least one hinge


150


extends from the frontal portion


148


of the strap


142


to flexibly connect the strap


142


to the front section


34


of the inner shell


18


. Preferably, there are two hinges


150


that extend from the frontal portion


148


of the strap


142


. In such a case, the two hinges


150


are connected to the front section


34


of the inner shell


18


and to the frontal portion


148


of the strap


142


equidistant from one another. A gap


152


exists between the frontal portion


148


of the strap


142


and the front section


34


of the inner shell


18


.




An adjustment device


154


is mounted to the adjustment segment


134


of the rear support


130


. The adjustment device


154


is manipulated to pull the strap


142


from the front section


34


of the inner shell


18


to maintain the weight of the fan


50


and motor


52


over the user's neck. This will described below. Referring to

FIGS. 10 through 14

, the adjustment device


154


is further defined as an adjustment knob


156


. The adjustment knob


156


is rotatably mounted from and extends into the adjustment aperture


140


of the rear support


130


to engage the first and second ends


144


,


146


of the strap


142


. The adjustment knob


156


includes a pinion


158


extending into the adjustment aperture


140


. Further, the first end


144


of the strap


142


includes a first rack


160


and the second end


146


of the strap


142


includes a second rack


162


. The pinion


158


of the adjustment knob


156


extends into the adjustment aperture


140


to engage and move the first and second racks


160


,


162


upon rotation of the adjustment knob


156


.




The adjustment device


154


engages the first and second ends


144


,


146


of the strap


142


to manipulate the first and second ends


144


,


146


toward each other. This tightens the strap


142


and pulls the strap


142


from the front section


34


as the rear support


130


remains fixed relative to both the rear section


36


and the strap


142


. The adjustment device


154


also engages the first and second ends


144


,


146


of the strap


142


to manipulate the first and second ends


144


,


146


away from each other. This loosens the strap


142


and pushes the strap


142


toward the front section


34


as the rear support


130


remains fixed relative to both the rear section


36


and the strap


142


.




It is to be understood that all that is required is that the adjustment device


154


function to manipulate the first and second ends


144


,


146


toward each other to tighten the strap


142


or away from each other to loosen the strap


142


. To manipulate the first and second ends


144


,


146


toward each other in the preferred embodiment, both the first and second ends


144


,


146


can move toward each other. Alternatively, the subject invention may be ‘single-end adjustable.’ That is, it is also possible for the first and second ends to be manipulated toward each other even if the first end


144


is fixed and the second end


146


is the only end of the strap


142


that is manipulated, i.e., moved, by the adjustment device


154


, or even if the second end


146


is fixed and the first end


144


is the only end of the strap


142


that is manipulated, i.e., moved, by the adjustment device


154


.




In operation, as the strap


142


is tightened by the adjustment device


154


, the hinges


150


flex to increase the gap


152


between the frontal portion


148


of the strap


142


and the front section


34


of the inner shell


18


. Because the strap


142


only moves relative to the front section


34


of the inner shell


18


, the weight of the fan module


46


and scroll housing


48


is maintained over the neck of the user when the helmet assembly


12


is adjusted to fit a smaller sized head


14


. Alternatively, if the strap


142


is loosened, the hinges


150


relax to decrease the gap


152


. As such, the weight of the fan module


46


and scroll housing


48


is maintained over the neck of the user when the helmet assembly


12


is adjusted to fit a larger sized head


14


. In a sense, the helmet assembly


12


remains stationary relative to the user's head


14


and neck upon adjustment, only the strap


142


moves within the helmet assembly


12


.




The adjustment knob


156


additionally includes an inner surface


164


facing the rear support


130


of the helmet assembly


12


. The inner surface


164


includes a plurality of teeth


166


. The teeth


166


form a ring around the inner surface


164


. A flexible support bar


168


is molded into and extends from the rear support


130


. The flexible support bar


168


includes at least one locking detent


170


mating with the teeth


166


of the adjustment knob


156


to lock the strap


142


relative to the rear support


130


. Of course, more than one detent


170


can be utilized. As shown in

FIG. 14

, the preferred embodiment of the subject invention includes two flexible support bars


168


to lock the strap


142


relative to the rear support


130


. In operation, the flexible support bars


168


flex to disengage the detent


170


from the teeth


166


of the adjustment knob


156


upon manipulation of the adjustment knob


156


such that the strap


142


is allowed to move relative to the rear support


130


. The flexible support bars


168


act like a spring and rebound to force the detent


170


back into engagement with the teeth


166


.




The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation.




Obviously, many modifications and variations of the present invention are possible in light of the above teachings. It is, therefore, to be understood that reference numerals are merely for convenience and are not to be in any way limiting, the invention may be practiced otherwise than as specifically described.



Claims
  • 1. A helmet assembly of an air filtration system for mounting to a head of a user to distribute air about the head of the user, said assembly comprising:an inner structural shell; an outer structural shell extending from said inner structural shell to define at least one air flow channel between said inner and outer shells for channeling air about the head of the user; a fan module mounted to at least one of said inner and outer shells; and a scroll housing mounted adjacent said fan module and including at least one air inlet and at least two air outlets, said fan module drawing air into said air inlet of said scroll housing and distributing air out of said scroll housing through said air outlets and into said air flow channel for distributing air about the head of the user.
  • 2. An assembly as set forth in claim 1 wherein said scroll housing further includes a base portion and an outer wall circumferentially extending around said base portion.
  • 3. An assembly as set forth in claim 2 wherein said outer wall of said scroll housing is partitioned to define said at least two air outlets.
  • 4. An assembly as set forth in claim 3 further including a base section having a front section and a rear section, and a facial section extending from said base section to define a facial opening.
  • 5. An assembly as set forth in claim 4 wherein said inner and outer shells extend between said front and rear sections of said base section to define said air flow channel.
  • 6. An assembly as set forth in claim 5 further including a front air exit disposed at said front section of said base section for distributing air from said air flow channel toward a front of the head of the user, and a rear air exit disposed at said rear section of said base section for distributing air from said air flow channel toward a back of the head of the user.
  • 7. An assembly as set forth in claim 6 wherein said at least two air outlets of said scroll housing are in fluid communication with said front and rear air exits to distribute air toward the front and back of the head of the user, respectively.
  • 8. An assembly as set forth in claim 7 wherein said inner and outer shells converge toward said front section of said base section to define said front air exit.
  • 9. An assembly as set forth in claim 8 further including an air deflection angle defined by said outer shell angling toward said inner shell at said front air exit for proper deflection of air toward the front of the head of the user.
  • 10. An assembly as set forth in claim 9 wherein said air deflection angle is greater than zero.
  • 11. An assembly as set forth in claim 9 wherein said air deflection angle is between 25-35 degrees.
  • 12. An assembly as set forth in claim 4 further including an intake grid mounted to said outer shell, said intake grid adapted for use with a gown that covers said base section and operates as a filter medium to filter air drawn into said scroll housing.
  • 13. An assembly as set forth in claim 12 wherein said intake grid further includes a top surface spaced from said outer shell for retaining the filter medium away from said outer shell and said fan module.
  • 14. An assembly as set forth in claim 13 wherein said intake grid is contoured to said outer shell between said front section and said rear section of said base section to maximize an effective intake area for the filter medium to filter air drawn into said scroll housing.
  • 15. An assembly as set forth in claim 14 further including dissipation cavities disposed at opposite lateral sides of said inner and outer shells, said cavities providing for increased air release from said air flow channel and from the user out through the filter medium.
  • 16. An assembly as set forth in claim 6 wherein said inner shell further includes a cover surface and a rear facing, said cover surface and said rear facing extending to said outer shell at said rear section of said base section.
  • 17. An assembly as set forth in claim 16 wherein said rear air exit is formed within said rear facing for distributing air from said air flow channel toward the back of the head of the user.
  • 18. An assembly as set forth in claim 16 further including a mounting cavity between said cover surface and said outer shell at said rear section of said base section.
  • 19. An assembly as set forth in claim 18 wherein said fan module and said scroll housing are integrally disposed within said mounting cavity at said rear section to minimize strain on the head the neck of the user.
  • 20. An assembly as set forth in claim 19 wherein said fan module includes a fan for drawing air into said air inlet, and a motor for rotating said fan.
  • 21. An assembly as set forth in claim 20 further including a power supply powering said motor to rotate said fan.
  • 22. An assembly as set forth in claim 21 wherein said power supply powers said motor through pulse width modulation.
  • 23. An assembly as set forth in claim 20 wherein said fan is rotatably mounted to said base portion of said scroll housing within said outer wall for said fan to draw air into said air inlet of said scroll housing.
  • 24. An assembly as set forth in claim 23 wherein said air inlet of said scroll housing is integrally formed within said outer shell for drawing air into said scroll housing.
  • 25. An assembly as set forth in claim 24 further including a support pedestal protruding from said base portion, said fan rotatably mounted in said scroll housing on said support pedestal to draw air into said air inlet of said scroll housing.
  • 26. An assembly as set forth in claim 25 wherein said motor is mounted within an underside of said support pedestal between said support pedestal and said cover portion of said inner shell.
  • 27. An assembly as set forth in claim 12 wherein said facial section extending from said base section is further defined as a chin bar extending from said base section to define said facial opening and to maintain the gown away from the head of the user.
  • 28. An assembly as set forth in claim 27 wherein said chin bar is flexible.
  • 29. An assembly as set forth in claim 27 wherein said flexible chin bar is formed of plastic.
  • 30. An assembly as set forth in claim 7 further including at least one air bleed valve disposed in said scroll housing to influence a volume of air flowing into said air flow channel from each of said at least two air outlets.
  • 31. An assembly as set forth in claim 30 wherein said air bleed valve is disposed in said scroll housing to influence the volume of air flowing to said rear air exit to distribute air toward the back of the head of the user.
  • 32. An assembly as set forth in claim 30 wherein said air bleed valve is mechanically controlled to manipulate the volume of air.
  • 33. An assembly as set forth in claim 30 wherein said air bleed valve is electronically controlled to manipulate the volume of air.
  • 34. An assembly as set forth in claim 1 wherein said inner and outer structural shells form said air flow channel from a two-sheet thermoforming process.
  • 35. An assembly as set forth in claim 34 wherein each of said inner and outer structural shells include an outer periphery, said inner and outer shells being pinched together at said outer peripheries.
  • 36. An assembly as set forth in claim 35 wherein said air flow channel is thermoformed between said pinched outer peripheries of said inner and outer shells.
  • 37. An air filtration system for filtering air between a head and body of a user and an environment external to the user, said air filtration system comprising:a helmet assembly adapted to be mounted on the head of the user and including a base section and a facial section, said base section of said helmet assembly further including an inner structural shell and an outer structural shell extending from said inner structural shell to define at least one air flow channel between said inner and outer shells for channeling the air about the head of the user; a gown including a body portion for covering at least a portion of the body of the user and a head portion for covering said base section of said helmet assembly, said head portion of said gown operating as a filter medium to filter air between the user and the external environment; a face shield mounted to said head portion of said gown to cover said facial section of said helmet assembly thereby permitting the user to view through said head portion of said gown; a fan module mounted to at least one of said inner and outer shells of said helmet assembly; and a scroll housing including at least one air inlet and at least two air outlets, said fan module drawing air into said air inlet of said scroll housing and distributing the air out of said scroll housing through said air outlets and into said air flow channel for distributing air about the head of the user.
  • 38. A system as set forth in claim 37 wherein said fan module includes a fan for drawing air into said air inlet, and a motor for rotating said fan.
  • 39. A system a s set forth in claim 38 further including a power supply powering said motor to rotate said fan.
  • 40. A system as set forth in claim 39 wherein said power supply powers said motor through pulse width modulation.
  • 41. A system as set forth in claim 37 wherein said base section includes a front section and a rear section, and said facial section extends from said base section to define a facial opening.
  • 42. A system as set forth in claim 41 wherein said face shield is mounted to said head portion of said gown to cover said facial opening to permit the user to view through said head portion of said gown and said facial opening of said helmet assembly.
  • 43. A system as set forth in claim 41 further including a mounting cavity between said inner shell and said outer shell at said rear section of said base section.
  • 44. A system as set forth in claim 43 wherein said fan module and said scroll housing are disposed within said mounting cavity at said rear section to minimize strain on the head and neck of the user.
  • 45. A system as set forth in claim 37 further including an intake grid mounted to said outer shell such that said gown covers said intake grid to operate as said filter medium for filtering air drawn into said scroll housing.
  • 46. A system as set forth in claim 45 wherein said intake grid further includes a top surface spaced from said outer shell for retaining said filter medium away from said outer shell.
  • 47. A system as set forth in claim 46 wherein said intake grid is contoured to said outer shell between said front section and said rear section of said base section to maximize an effective intake area for said filter medium to filter air drawn into said scroll housing.
  • 48. A positioning and supporting system for assisting a single user in self-gowning as the user maintains sterility, said positioning and supporting system comprising:a helmet assembly adapted to be mounted on a head of the user, said helmet assembly including a base section and a facial section extending from said base section to define a facial opening; a gown including a body portion for covering at least a portion of the body of the user and a head portion for covering said base section of said helmet assembly; a face shield mounted to said head portion of said gown to cover said facial opening thereby permitting the user to view through said head portion of said gown, said face shield including a mounting mechanism on said face shield to support said face shield on said helmet assembly; and said base section of said helmet assembly including a mounting device positioned relative to said facial opening, said mounting device interlocking with said mounting mechanism on said face shield to automatically center said face shield over said facial opening and to support said gown and said face shield thereby assisting the single user in self-gowning while maintaining a relative position between said gown and face shield and said helmet assembly as the user maintains sterility.
  • 49. A system as set forth in claim 48 wherein said mounting mechanism is centered on said face shield.
  • 50. A system as set forth in claim 49 wherein said mounting device is centered relative to said facial opening.
  • 51. A system as set forth in claim 48 wherein said mounting mechanism of said face shield is further defined as an aperture, and said mounting device of said helmet assembly is further defined as a mounting clip that interlocks with said aperture to automatically center said face shield over said facial opening and to support said gown.
  • 52. A system as set forth in claim 48 wherein said mounting mechanism of said face shield is further defined as an aperture.
  • 53. A system as set forth in claim 52 wherein said mounting device of said helmet assembly is further defined as a mounting clip, said mounting clip sized to releasably fit to said aperture to automatically center said face shield and to support said gown.
  • 54. A system as set forth in claim 53 wherein said mounting clip extends upwardly from said base section away from said facial opening to support said face shield.
  • 55. A system as set forth in claim 53 wherein said mounting clip includes a distal edge extending outwardly from said base section such that a portion of said face shield rests between said distal edge and said base section after said face shield is mounted to said mounting clip to support said gown.
  • 56. A helmet assembly adapted to be utilized with a positioning and supporting system having a gown and a face shield wherein said helmet assembly assists a single user in self-gowning as the user maintains sterility, said assembly comprising:a base section; a facial section extending from said base section to define a facial opening for receiving the face shield; and said base section including a mounting device positioned relative to the facial opening, said mounting device being adapted to interlock with the face shield to automatically center the face shield over said facial opening and to support the gown and the face shield thereby assisting the single user in self-gowning while maintaining a relative position between the gown and face shield and said base section as the user maintains sterility.
  • 57. An assembly as set forth in claim 56 wherein said mounting device is centered relative to the facial opening.
  • 58. An assembly as set forth in claim 56 wherein said mounting device of said base section is further defined as a mounting clip that is adapted to protrude through the face shield to automatically center the face shield and to support the gown.
  • 59. An assembly as set forth in claim 58 wherein said mounting clip extends upwardly from said base section away from said facial opening to support the face shield.
  • 60. An assembly as set forth in claim 58 wherein said mounting clip includes a distal edge extending outwardly from said base section such that a portion of the face shield rests between said distal edge and said base section after the face shield is mounted to said mounting clip to support the gown.
  • 61. A helmet assembly of an air filtration system for controlling a volume of air flowing into the air filtration system and for providing audible indication of a minimum and a maximum volume of air to a user, said assembly comprising:an inner structural shell; an outer structural shell extending from said inner structural shell to define at least one air flow channel between said inner and outer shells for channeling air about the head of the user; a fan in fluid communication with said air flow channel for drawing air into said air flow channel; a motor having an output operatively connected to said fan to drive said fan at a plurality of rotational speeds correlating to the volume of air flowing into said air flow channel; a power supply selectively activated and deactivated to affect said output of said motor; and a controller that selectively activates and deactivates said power supply at an activation rate having a frequency audible to the user for providing audible indication of the minimum and the maximum volume of air to the user.
  • 62. An assembly as set forth in claim 61 further including first and second motor controls extending from said outer shell, said first motor control responsive to manipulation by the user for increasing the rotational speed of said fan, and said second motor control responsive to manipulation by the user for decreasing the rotational speed of said fan.
  • 63. An assembly as set forth in claim 62 wherein said first and second motor controls are first and second push-buttons, respectively.
  • 64. An assembly as set forth in claim 63 wherein one of said first and second push-buttons extend from said outer shell at a height that varies from the other of said first and second push-buttons to assist the user in manipulation.
  • 65. An assembly as set forth in claim 62 wherein said plurality of rotational speeds is further defined as a first rotational speed correlating to a first volume of air, a second rotational speed correlating to a second volume of air, a third rotational speed correlating to a third volume of air, a penultimate rotational speed correlating to a penultimate volume of air, and a last rotational speed correlating to a last volume of air.
  • 66. An assembly as set forth in claim 65 wherein the first volume of air is the minimum volume of air flowing into said air flow channel, and the last volume of air is the maximum volume of air flowing into said air flow channel.
  • 67. An assembly as set forth in claim 66 wherein said frequency of said activation rate is audible when the user manipulates said first motor control to increase the rotational speed of said fan from the penultimate rotational speed to the last rotational speed of said fan.
  • 68. An assembly as set forth in claim 67 wherein said frequency of said activation rate is audible when the user manipulates said second motor control to decrease the rotational speed of said fan from the second rotational speed to the first rotational speed of said fan.
  • 69. An assembly as set forth in claim 61 wherein said controller selectively activates and deactivates said power supply through pulse width modulation.
  • 70. An assembly as set forth in claim 61 further including a set point indicative of one of said plurality of rotational speeds.
  • 71. An assembly as set forth in claim 70 wherein said controller further includes a memory that retains said set point when said power supply is deactivated.
  • 72. An air filtration system for filtering a volume of air flowing into said air filtration system between a head and body of a user and an environment external to the user and for providing audible indication of a minimum and maximum volume of air to the user, said air filtration system comprising:a helmet assembly adapted to be mounted on the head of the user and including a base section and a facial section, said base section of said helmet assembly further including an inner structural shell and an outer structural shell extending from said inner structural shell to define at least one air flow channel between said inner and outer shells for channeling the air about the head of the user; a gown including a body portion for covering at least a portion of the body of the user and a head portion for covering said helmet assembly, said head portion of said gown operating as a filter medium to filter air between the user and the external environment; a face shield mounted to said head portion of said gown to cover said facial section of said helmet assembly thereby permitting the user to view through said head portion of said gown; a fan in fluid communication with said air flow channel for drawing air into said air flow channel of said helmet assembly; a motor having an output operatively connected to said fan to drive said fan at a plurality of rotational speeds correlating to the volume of air flowing into said air flow channel; a power supply selectively activated and deactivated to affect said output of said motor; and a controller that selectively activates and deactivates said power supply at an activation rate having a frequency audible to the user for providing audible indication of the minimum and the maximum volume of air to the user.
  • 73. A system as set forth in claim 72 further including first and second motor controls extending from said outer shell, said first motor control responsive to manipulation by the user for increasing the rotational speed of said fan, and said second motor control responsive to manipulation by the user for decreasing the rotational speed of said fan.
  • 74. A system as set forth in claim 73 wherein said plurality of rotational speeds is further defined as a first rotational speed correlating to a first volume of air, a second rotational speed correlating to a second volume of air, a third rotational speed correlating to a third volume of air, a penultimate rotational speed correlating to a penultimate volume of air, and a last rotational speed correlating to a last volume of air.
  • 75. A system as set forth in claim 74 wherein the first volume of air is the minimum volume of air flowing into said air flow channel, and the last volume of air is the maximum volume of air flowing into said air flow channel.
  • 76. A system as set forth in claim 75 wherein said frequency of said activation rate is audible when the user manipulates said first motor control to increase the rotational speed of said fan from the penultimate rotational speed to the last rotational speed of said fan.
  • 77. A system as set forth in claim 76 wherein said frequency of said activation rate is audible when the user manipulates said second motor control to decrease the rotational speed of said fan from the second rotational speed to the first rotational speed of said fan.
  • 78. A system as set forth in claim 72 wherein said controller selectively activates and deactivates said power supply through pulse width modulation.
  • 79. A helmet assembly of an air filtration system for mounting to a head of a user to minimize strain on the head and neck of the user, said assembly comprising:a structural shell having a front section and a rear section; a rear support rigidly extending from said rear section of said structural shell; an adjustment segment mounted to said rear support and having first and second sides; a strap flexibly connected to and extending from said front section of said structural shell, said strap including a first end disposed within said first side of said adjustment segment, and a second end disposed within said second side of said adjustment segment; and an adjustment device mounted to said adjustment segment and engaging said first and second ends of said strap to manipulate said first and second ends toward each other to tighten said strap and to pull said strap from said front section as said rear support remains fixed relative to said rear section and said strap, and to manipulate said first and second ends away from each other to loosen said strap and to push said strap toward said front section as said rear support remains fixed relative to said rear section and said strap.
  • 80. An assembly as set forth in claim 79 wherein said first end is movably disposed within said first side of said adjustment segment and said second end is fixedly disposed within said second side of said adjustment segment.
  • 81. An assembly as set forth in claim 79 wherein said first end is fixedly disposed within said first side of said adjustment segment and said second end is movably disposed within said second side of said adjustment segment.
  • 82. An assembly as set forth in claim 79 wherein said first end is movably disposed within said first side of said adjustment segment and said second end is movably disposed within said second side of said adjustment segment.
  • 83. An assembly as set forth in claim 79 wherein said strap further includes a frontal portion disposed between said first and second ends and opposite said adjustment segment.
  • 84. An assembly as set forth in claim 83 further including at least one hinge extending from said frontal portion of said strap to flexibly connect said strap to said front section of said structural shell.
  • 85. An assembly as set forth in claim 84 further including a gap defined between said frontal portion of said strap and said front section of said structural shell.
  • 86. An assembly as set forth in claim 85 wherein said at least one hinge flexes to increase said gap as said strap is tightened by said adjustment device.
  • 87. An assembly as set forth in claim 86 wherein said at least one hinge relaxes to decrease said gap as said strap is loosened by said adjustment device.
  • 88. An assembly as set forth in claim 79 wherein said adjustment segment defines an adjustment aperture that receives said first and second ends of said strap.
  • 89. An assembly as set forth in claim 88 wherein said adjustment device is further,defined as an adjustment knob rotatably mounted from and extending into said adjustment aperture to engage said first and second ends of said strap.
  • 90. An assembly as set forth in claim 89 wherein said adjustment knob includes a pinion extending into said adjustment aperture.
  • 91. An assembly as set forth in claim 90 wherein said first end of said strap includes a first rack and said second end of said strap includes a second rack, said pinion of said adjustment knob extending into said adjustment aperture to engage said first and second racks upon rotation of said adjustment knob.
  • 92. An assembly as set forth in claim 91 wherein said adjustment knob further includes an inner surface facing said rear support, said inner surface including a plurality of teeth.
  • 93. An assembly as set forth in claim 92 further including a flexible support bar extending from said rear support, said support bar including at least one locking detent mating with said teeth of said adjustment knob to lock said strap relative to said rear support.
  • 94. An assembly as set forth in claim 93 wherein said flexible support bar flexes to disengage said detent from said teeth of said adjustment knob upon manipulation of said adjustment knob such that said strap is allowed to move relative to said support.
  • 95. An assembly as set forth in claim 79 further including a fan module and a scroll housing disposed adjacent said rear section of said structural shell.
  • 96. A helmet assembly of an air filtration system for mounting to a head of a user to minimize strain on the head and neck of the user, said assembly comprising:a structural shell having a front section and a rear section; a rear support rigidly extending from said rear section of said structural shell; an adjustment segment integrally included within said rear support and having first and second sides; a strap flexibly connected to and extending from said front section of said structural shell, said strap including a first end disposed within said first side of said adjustment segment, and a second end disposed within said second side of said adjustment segment; and an adjustment device mounted to said adjustment segment and engaging said first and second ends of said strap to manipulate said first and second ends toward each other to tighten said strap and to pull said strap from said front section as said rear support remains fixed relative to said rear section and said strap, and to manipulate said first and second ends away from each other to loosen said strap and to push said strap toward said front section as said rear support remains fixed relative to said rear section and said strap.
  • 97. An assembly as set forth in claim 96 wherein said first end is movably disposed within said first side of said adjustment segment and said second end is fixedly disposed within said second side of said adjustment segment.
  • 98. An assembly as set forth in claim 96 wherein said first end is fixedly disposed within said first side of said adjustment segment and said second end is movably disposed within said second side of said adjustment segment.
  • 99. An assembly as set forth in claim 96 wherein said first end is movably disposed within said first side of said adjustment segment and said second end is movably disposed within said second side of said adjustment segment.
  • 100. An assembly as set forth in claim 96 wherein said strap further includes a frontal portion disposed between said first and second ends and opposite said adjustment segment.
  • 101. An assembly as set forth in claim 100 further including at least one hinge extending from said frontal portion of said strap to flexibly connect said strap to said front section of said structural shell.
  • 102. An assembly as set forth in claim 101 further including a gap defined between said frontal portion of said strap and said front section of said structural shell.
  • 103. An assembly as set forth in claim 102 wherein said at least one hinge flexes to increase said gap as said strap is tightened by said adjustment device.
  • 104. An assembly as set forth in claim 103 wherein said at least one hinge relaxes to decrease said gap as said strap is loosened by said adjustment device.
  • 105. An assembly as set forth in claim 96 wherein said adjustment segment defines an adjustment aperture that receives said first and second ends of said strap.
  • 106. An assembly as set forth in claim 105 wherein said adjustment device is further defined as an adjustment knob rotatably mounted from and extending into said adjustment aperture to engage said first and second ends of said strap.
  • 107. An assembly as set forth in claim 106 wherein said adjustment knob includes a pinion extending into said adjustment aperture.
  • 108. An assembly as set forth in claim 107 wherein said first end of said strap includes a first rack and said second end of said strap includes a second rack, said pinion of said adjustment knob extending into said adjustment aperture to engage said first and second racks upon rotation of said adjustment knob.
  • 109. An assembly as set forth in claim 108 wherein said adjustment knob further includes an inner surface facing said rear support, said inner surface including a plurality of teeth.
  • 110. An assembly as set forth in claim 109 further including a flexible support bar extending from said rear support, said support bar including at least one locking detent mating with said teeth of said adjustment knob to lock said strap relative to said rear support.
  • 111. An assembly as set forth in claim 110 wherein said flexible support bar flexes to disengage said detent from said teeth of said adjustment knob upon manipulation of said adjustment knob such that said strap is allowed to move relative to said support.
  • 112. An assembly as set forth in claim 96 further including a fan module and a scroll housing disposed adjacent said rear section of said structural shell.
  • 113. A helmet assembly of an air filtration system for mounting to a head of a user to minimize strain on the head and neck of the user, said assembly comprising:a structural shell having a front section and a rear section; a rear support rigidly extending from said rear section of said structural shell, an adjustment segment defining an adjustment aperture and having first and second sides; a strap flexibly connected to and extending from said front section of said structural shell, said strap including a first end disposed within said first side of said adjustment segment into said adjustment aperture, and a second end disposed within said second side of said adjustment segment into said adjustment aperture; an adjustment device mounted to said adjustment segment and engaging said first and second ends of said strap to manipulate said first and second ends toward each other to tighten said strap and to pull said strap from said front section as said rear support remains fixed relative to said rear section and said strap, and to manipulate said first and second ends away from each other to loosen said strap and to push said strap toward said front section as said rear support remains fixed relative to said rear section and said strap, wherein said adjustment device is further defined as an adjustment knob rotatably mounted from and extending into said adjustment aperture to engage said first and second ends of said strap, said adjustment knob including an inner surface facing said rear support and said inner surface including a plurality of teeth; and a flexible support bar extending from said rear support, said support bar including at least one locking detent mating with said teeth of said adjustment knob to lock said strap relative to said rear support.
  • 114. An assembly as set forth in claim 113 wherein said flexible support bar flexes to disengage said detent from said teeth of said adjustment knob upon manipulation of said adjustment knob such that said strap is allowed to move relative to said support.
  • 115. An assembly as set forth in claim 113 wherein said adjustment knob includes a pinion extending into said adjustment aperture.
  • 116. An assembly as set forth in claim 115 wherein said first end of said strap includes a first rack and said second end of said strap includes a second rack, said pinion of said adjustment knob extending into said adjustment aperture to engage said first and second racks upon rotation of said adjustment knob.
  • 117. An air filtration system for filtering air between a head and body of a user and an environment external to the user and for minimizing strain on the head and neck of the user, said air filtration system comprising:a helmet assembly adapted to be mounted on the head of the user and including a structural shell having a front section and a rear section; a gown including a body portion for covering at least a portion of the body of the user and a head portion for covering said helmet assembly, said head portion of said gown operating as a filter medium to filter air between the user and the external environment; a face shield mounted to said head portion of said gown to cover a section of said helmet assembly thereby permitting the user to view through said head portion of said gown; a rear support rigidly extending from said rear section of said structural shell, an adjustment segment mounted to said rear support and having first and second sides; a strap flexibly connected to and extending from said front section of said structural shell, said strap including a first end disposed within said first side of said adjustment segment, and a second end disposed within said second side of said adjustment segment; and an adjustment device mounted to said adjustment segment and engaging said first and second ends of said strap to manipulate said first and second ends toward each other to tighten said strap and to pull said strap from said front section as said rear support remains fixed relative to said rear section and said strap, and to manipulate said first and second ends away from each other to loosen said strap and to push said strap toward said front section as said rear support remains fixed relative to said rear section and said strap.
  • 118. An assembly as set forth in claim 117 wherein said first end is movably disposed within said first side of said adjustment segment and said second end is fixedly disposed within said second side of said adjustment segment.
  • 119. An assembly as set forth in claim 117 wherein said first end is fixedly disposed within said first side of said adjustment segment and said second end is movably disposed within said second side of said adjustment segment.
  • 120. An assembly as set forth in claim 117 wherein said first end is movably disposed within said first side of said adjustment segment and said second end is movably disposed within said second side of said adjustment segment.
  • 121. An air filtration system for filtering air between a head and body of a user and an environment external to the user and for minimizing strain on the head and neck of the user, said air filtration system comprising:a helmet assembly adapted to be mounted on the head of the user and including a structural shell having a front section and a rear section; a gown including a body portion for covering at least a portion of the body of the user and a head portion for covering said helmet assembly, said head portion of said gown operating as a filter medium to filter air between the user and the external environment; a face shield mounted to said head portion of said gown to cover a section of said helmet assembly thereby permitting the user to view through said head portion of said gown; a rear support rigidly extending from said rear section of said structural shell; an adjustment segment integrally included within said rear support and having first and second sides; a strap flexibly connected to and extending from said front section of said structural shell, said strap including a first end disposed within said first side of said adjustment segment, and a second end disposed within said second side of said adjustment segment; and an adjustment device mounted to said adjustment segment and engaging said first and second ends of said strap to manipulate said first and second ends toward each other to tighten said strap and to pull said strap from said front section as said rear support remains fixed relative to said rear section and said strap, and to manipulate said first and second ends away from each other to loosen said strap and to push said strap toward said front section as said rear support remains fixed relative to said rear section and said strap.
  • 122. An assembly as set forth in claim 121 wherein said first end is movably disposed within said first side of said adjustment segment and said second end is fixedly disposed within said second side of said adjustment segment.
  • 123. An assembly as set forth in claim 121 wherein said first end is fixedly disposed within said first side of said adjustment segment and said second end is movably disposed within said second side of said adjustment segment.
  • 124. An assembly as set forth in claim 121 wherein said first end is movably disposed within said first side of said adjustment segment and said second end is movably disposed within said second side of said adjustment segment.
  • 125. A visual positioning system for assisting a single user in self-gowning as the user maintains sterility, said visual positioning system comprising:a helmet assembly adapted to be mounted on a head of the user, said helmet assembly including a base section and a facial section extending from said base section to define a facial opening; a gown including a body portion for covering at least a portion of the body of the user and a head portion for covering said base section of said helmet assembly; a face shield mounted to said head portion of said gown to cover said facial opening thereby permitting the user to view through said head portion of said gown, said face shield including a first visual indicator on said face shield to enable the user to visually align said face shield with said helmet assembly; and said base section of said helmet assembly including a second visual indicator positioned relative to said facial opening for alignment with said first visual indicator on said face shield to automatically center said face shield over said facial opening thereby assisting the single user is self-gowning while maintaining a relative position between said gown and face shield and said helmet assembly a's the user maintains sterility.
  • 126. A system as set forth in claim 125 wherein said first visual indicator is centered on said face shield and said second visual indicator is centered on said helmet assembly relative to said facial opening.
  • 127. A system as set forth in claim 125 wherein said helmet assembly further includes an inner and an outer shell extending between front and rear sections of said base section.
  • 128. A system as set forth in claim 127 wherein said second visual indicator is disposed on one of said inner and outer shell of said helmet assembly.
  • 129. A helmet assembly adapted to be utilized with a visual positioning system having a gown and a face shield wherein said helmet assembly assists a single user in self-gowning as the user maintains sterility, said assembly comprising:a base section; a facial section extending from said base section to define a facial opening for receiving the face shield; and said base section including a second visual indicator positioned relative to the facial opening, said second visual indicator of said base section being adapted to align with a first visual indicator of the face shield to automatically center the face shield over said facial opening thereby assisting the single user in self-gowning while maintaining a relative position between the gown and face shield and said base section as the user maintains sterility.
RELATED APPLICATIONS

This patent application claims priority to and all advantages of U.S. Provisional Patent Application No. 60/176,958 which was filed on Jan. 18, 2000.

US Referenced Citations (80)
Number Name Date Kind
1037206 Clifford Sep 1912 A
1766272 Vallier Jun 1930 A
3018776 Saitta et al. Jan 1962 A
3025525 Larson Mar 1962 A
3048776 Logan Aug 1962 A
3058463 Goodrich, Jr. Oct 1962 A
3214809 Edwards Nov 1965 A
3529594 Charnley Sep 1970 A
3803640 Ericson Apr 1974 A
3822698 Guy Jul 1974 A
3881198 Waters May 1975 A
3955570 Hutter, III May 1976 A
4019508 Der Estephanian et al. Apr 1977 A
4038979 McCosker Aug 1977 A
4055123 Heidelberg Oct 1977 A
4055173 Knab Oct 1977 A
4133308 Lowe et al. Jan 1979 A
4136688 Gorman Jan 1979 A
4296746 Mason, Jr. et al. Oct 1981 A
4320256 Freeman Mar 1982 A
4336799 Almasi et al. Jun 1982 A
4469097 Kelman Sep 1984 A
4549541 Sundahl Oct 1985 A
4589408 Singer May 1986 A
4590951 O'Connor May 1986 A
4619254 Moretti et al. Oct 1986 A
4651727 Howorth Mar 1987 A
4667667 Schnoor et al. May 1987 A
4672968 Lenox et al. Jun 1987 A
4674492 Niemeyer Jun 1987 A
4676236 Piorkowski et al. Jun 1987 A
4711033 Mitchell Dec 1987 A
4711539 Krusas et al. Dec 1987 A
4730612 Dampney Mar 1988 A
4864654 Schriver et al. Sep 1989 A
4875477 Waschke et al. Oct 1989 A
4901716 Stackhouse et al. Feb 1990 A
4951662 Townsend, Jr. Aug 1990 A
5003973 Ford et al. Apr 1991 A
5009225 Vrabel Apr 1991 A
5042474 Williamson Aug 1991 A
5048516 Söderberg Sep 1991 A
5054479 Yelland et al. Oct 1991 A
5054480 Bare et al. Oct 1991 A
5069205 Urso Dec 1991 A
5088117 Fulmer Feb 1992 A
5104430 Her-Mou Apr 1992 A
5125402 Greennough Jun 1992 A
5142704 Viemeister et al. Sep 1992 A
5142706 Layhon Sep 1992 A
5237707 Lowrie Aug 1993 A
5253642 Stackhouse et al. Oct 1993 A
5342121 Koria Aug 1994 A
5349949 Schegerin Sep 1994 A
5373588 Hede et al. Dec 1994 A
5410757 Vienamo et al. May 1995 A
5452712 Richardson Sep 1995 A
5492116 Scarberry et al. Feb 1996 A
5503146 Froehlich et al. Apr 1996 A
5515843 Chang May 1996 A
5525278 Krosch et al. Jun 1996 A
5549104 Crump et al. Aug 1996 A
5553500 Grahn et al. Sep 1996 A
5564124 Elsherif et al. Oct 1996 A
5577495 Murphy Nov 1996 A
5588153 Ignon et al. Dec 1996 A
5592936 Thomas, Jr. et al. Jan 1997 A
5601078 Schaller et al. Feb 1997 A
5655374 Santilli et al. Aug 1997 A
5664566 McDonald et al. Sep 1997 A
5669375 Dahrendorf et al. Sep 1997 A
5682618 Johnson et al. Nov 1997 A
5687713 Bahr et al. Nov 1997 A
5690095 Glynn et al. Nov 1997 A
5711033 Green et al. Jan 1998 A
5720281 Allen et al. Feb 1998 A
5879493 Johnson et al. Mar 1999 A
5887281 Green et al. Mar 1999 A
6014971 Danisch et al. Jan 2000 A
6374823 Hajianpour Apr 2002 B1
Foreign Referenced Citations (2)
Number Date Country
2600486 Jul 1976 DE
2183488 Jun 1987 GB
Non-Patent Literature Citations (3)
Entry
PCT International Application; International Publication No. WO 88/09193; International Publication Date Dec. 1, 1988; International Application No. PCT/SE88/00255.
PCT International Application; International Publication No. WO 91/18569; International Publication Date Dec. 12, 1991; International Application No. PCT/F191/00174.
PCT Search Report; International Filing Date Jan. 18, 2001; International Application No. PCT/US01/01802.
Provisional Applications (1)
Number Date Country
60/176958 Jan 2000 US