This disclosure relates generally to outdoor packs and backpacks and frames associated with those packs and, more specifically, patterned frames comprised of air within chambers capable of bearing loads. The packs with these air frames are capable of providing other advantages to a carrier as well.
As will be appreciated by any person who has ever used a backpack or pack with a frame, a typical or conventional pack (e.g., backpack) with frames or suspensions are most often ridged or soft. It is uncommon for a frame to be able to provide both the rigidity required to bear loads but also the softness to make the pack more comfortable.
Most packs are considered either day packs (i.e. non-framed packs) or framed packs. The day packs are made to be soft and comfortable and are typically not used for long excursions or for heavy weight because they are only intended for short term use, hence the term “day pack.” Framed packs are typically rigid and include some frame as part of the pack. There are multiple types of framed packs that include internal frames that are typically ridged structures that are covered within the pack itself. Covered within the pack may mean that the frame is encased within material that makes up the external part of the pack. Internal frames may be part of, or integrated, with the pack and non-removable.
External frame packs typically include a rigid frame that is exposed and typically external to the material that makes up the pack. The external frame pack usually has the pack secured to the frame by straps, screws, bolts or other means to secure the fabric of the pack to the rigid external frame.
The frames for both internal and external packs are typically made of a lightweight rigid material such as aluminum, carbon fiber, foam or the like. These frames create a rigid structure to allow a greater load to be carried with the packs for longer hikes or excursions that is more difficult to do with a day pack, or a pack that lacks a frame.
Argon Technologies, Inc. dba Klymit(“Klymit”) takes a different approach when it comes to frames for a pack. Klymit's approach is the ability to have both a soft pack with the rigidity of a frame using air as a primary frame component.
This disclosure, in at least on aspect, relates to the use of air as a frame for a pack or backpack or more generally an inflatable pack. The pack may include an “air frame” or “airframe” which means a frame that includes chambers that allow air to pass through them, wherein the chambers are formed in a specific configuration to provide support and suspension to the pack. The air frame may be integrated into the pack. “Integrated” for purposes of this disclosure means part of the pack itself, non-removable and not separate from, or unitary.
The air frame is designed in a way to allow for adequate rigidity to a carrier such that a carrier may use the pack for long or short excursions. The pack may be inflated or deflated at the user's discretion.
This disclosure also relates to the method of manufacturing a pack with an air frame integrated into the pack. By integrating the air frame in the pack it allows a user flexibility of use of the pack for the carrier's discretion. The integration of the air frame into the back requires steps to ensure there is adequate pack space while allowing for maximum frame strength, with a pump or similar inflation device, at the user's desire and discretion.
The pack may include an inflation device; for example, the air frame may be inflated by compressed air, inflated by mouth, inflated by pump, inflated by fan, inflated with gas canisters, compressed air, or any combination thereof to inflate the air frame to a desired pressure. A valve portion of the inflation device will be secured to the air frame and prevents release of air from the air frame unless and until the user desires. A release valve may be positioned and secured to the inflation device in the same location or in close proximity to the valve or pump.
The air frame may include a single air chamber or multiple chambers in multiple configurations to maximize rigidity of the air frame and the pack such that it gives the pack structure and support and allows the pack to carry more weight. It will be appreciated that the more vertically integrated the air chambers the stronger the pack. According to various embodiments, the air frame may be configured to protect gear within an associated pack. Further, the air frame may protect a user's back (i.e. an individual wearing the pack) from gear in the pack. In addition, the air frame may be configured for 360 degrees of compression when at least partially deflated. The air frame may act as a shock absorber and, thus may decrease, and possibly eliminate, pack bouncing. Further, the air frame may decrease pack movement. The air frame, which may conform to a user's body and may articulate shape, is customizable to various shapes such as the shape of a user's body or back due to being soft and flexible.
The pack with the air frame may be used as a flotation device. More specifically, the pack with the frame may float and if needed, a user may use the frame to assist or allow a user to float and may be used for either recreational or emergency use.
The pack with the air frame has a plurality of uses more than is set forth in this summary herein. Other aspects, as well as features and advantages of various aspects of the disclosed subject matter will become apparent to one of ordinary skill in the art form the ensuing description, the accompanying drawings and the appended claims.
In the drawings:
The following description sets forth separate embodiments of a pack, backpack, bag, sack or the like with an inflatable portion of the pack. The inflatable portion may include a frame, structure, channels or chambers that may receive air. The inflatable portion may comprise an air frame that includes patterns of channels such that the structure, when inflated, form a support structure or more rigid apparatus to allow a carrier or a user to carry greater weight in the pack. The air frame may also make it more comfortable and protect a carrier or user from the items within the pack as well as provide at least some shock absorption.
The straps 18 may include a pouch 30, or capture assembly, to house the inflation device 20 and hold it to prevent undue movement of the inflation device 20 and for ease of use. The tube 22 may include a protective sleeve that extends from the valve 24 to the air frame 12 to prevent undue wear on the tube. The protective sleeve may be of a fabric that easily slides over the tube 22. A mouth valve may also be used to inflate the air frame to a desired pressure and can be in addition to or in place of other inflation means. Alternatively a pump may be integrated into chambers of the air frame 12. It will be appreciated that a valve may be placed within the airframe 12 or the air chambers 32 just distal to the tube 22 and opposite the proximal end where the pump 26 may be positioned. The tube 22 may engage the valve within the air chamber 32 or just outside of the air frame 12.
The air frame 12 may include a bladder which maintains the air within the frame preventing air from escaping. The air frame may also include multiple chambers 32, or air channels, which extend from one end of the air frame to the other end of the air frame 12 either laterally or vertically. The channels or chambers 32 may aid in providing articulation in suspension and may be breathable to allow air to flow freely between chambers 32 for appropriate support and comfort. Between the chambers 32 may be terminations 34 which may comprise any shape including round, oval, circular or polygonal shape. In addition divisions 36, which divide the chambers 32 from each other, may extend from one termination 34 to another termination. Depending on the footprint of the air frame 12 the divisions 36 may extend horizontally, vertically, in curves or S-shapes, zig-zags, V-shape, W-shape, or any number of configurations.
Divisions 36 may be welds between first and second fabrics (which have been laminated and which may be the same fabrics) in a desired configuration in the air frame as set forth in the figures and description herein. Divisions 36 may also include stiff divisions which may comprise carbon fiber, aluminum, plastic or other rigid material. Ideally it is the intention to not compromise weight of the apparatus or system, therefore, the welding of the two fabrics in the desired configuration may provide the needed rigidity and support without adding other materials.
The air frame 12 is integrated into the pack 10 but may also be removable in separate embodiments. The pack 10 and the air frame 12 may comprise the same material or different materials. The bladder within the air frame 12 or the air frame 12 itself may be comprised of a nylon, microfleece, vinyl or polyester face fabric with a thermoplastic polyurethane (TPU) or thermoplastic elastomer (TPE) laminate. Other materials may also be used such as a mesh fabric with TPU or even the TPE and TPU by themselves. Another possible material is polyvinyl chloride (PVC) but may not be as high a quality as other plastics and materials. Essentially any material that can be laminated with an air tight membrane, such as woven and nonwoven goods maybe used herein and other possible fabrics, materials, plastics may also be considered and are contemplated.
The fabrics which may be used for the air frame 12 may be any of a 20 denier, 30 denier, 75 denier and 210 denier fabrics but may be even lighter weight fabrics such as 10 denier or 15 denier fabrics. In certain embodiments a heavier fabric is contemplated up to 500 denier and even 1,000 denier may be considered. The fabric thickness is variable depending on the thickness of the fabric itself and the addition of a laminate.
The air frames 12 as well as the packs 10 are variable in size; however the air frame 12 may complement the pack 10 at a specified size. The length on the air frame 12 may be within the range of 4 inches to 30 inches with the width ranging from 2 inches to 20 inches. The following ranges may be contemplated for the variable size packs 10 with the air frame 12 complement:
Width: (1) Big range: max 20 inches; min 2 inches; (2) Mid-range: max 16 inches; min 4 inches; or (3) Small range: max 12 inches; min 6 inches.
Length: Big range: max 30 inches; min 4 inches; (2) Mid-range: max 24 inches; min 6 inches; or (3) Small range: max 22 inches; min 8 inches.
The air chambers 32 may have variable thickness as well and may include the following ranges when inflated to 1 psi with a maximum cross-sectional diameter: (1) Big range: max 4 inches; min 0.5 inches; (2) Mid-range: max 2.5 inches; min 0.75 inches; and (3) Small range: max 1.75 inches; min 0.75 inches.
Pressures of the air chambers 32 may be variable to the standard lung output by mouth of 0.5 psi. However, with pumps or inflation means used to inflate the air chambers 32 of the air frame 12 pressures may range within the following: (1) Big Range 0.5-25 psi; (2) Mid-Range 0.5-10 psi; or (3) Low Range 0.5-4 psi.
Each of the dimensions recited herein are meant to examples, inclusive and not restrictive. The exact sizes, dimensions, pressure, etc. will depend on the shape of the air frame 12 the pattern of the air chambers 32 and the desired dimensions and pressure of the user.
In one embodiment the air frame 12 and the pack may be integrated into a single piece or single unit. The air frame 12 is inseparable from the pack 10 by any conventional means. Multiple methods may be used to secure the air frame 12 to the pack 10 such as welding the air frame 12 to the pack 10 such that they are one apparatus. A separate method may be to stitch the pack 10 to the air frame 12. Even further, and perhaps simpler, is to tape with a sealable tape that seals the pack 10 and the air frame 12 together. It will be appreciated that adhesives may also be used for this application.
When the air frame 12 and pack 10 are integrated this may be manufactured in a plurality of different ways. One method which may be used, specifically if the pack 10 and air frame 12 comprise the same base material, is to use a single, unitary piece of fabric with the laminate and laminate the back facing side of the pack 10 as well. Secondly, engaging the unitary piece to the back facing side of the pack wherein the single unitary piece when secured to the pack 10 includes terminations 34 and divisions 36 such that the structure of the air frame 12 is maintained in a pattern as set forth in this description. The terminations 34 and divisions 36 are created by heating, hot roller, ultrasonic, high frequency or other welding methods those portions of the unitary piece and the pack 10 to provide structure to the air frame.
A separate method of integrating the air frame 12 with the pack 10 may include creating an air frame 12 by itself and then welding it in place on the pack 10 with the same methods already disclosed herein for securing a unitary piece to the pack 10. To manufacture an air frame 12, or bladder, a valve may be added to a layer of the fabrics being utilized to create the air frame. At least pieces or layers of fabric are laminated and the at least two piece of laminated fabric are exposed to a press using heat, ultrasonic, radio frequency or hot roller or other welding methods. The two layers are welded or sealed together into the desired chamber designs by welding the perimeter of the air frame 12 and also the divisions 36 and terminations 34. Excess material may be used to allow the air frame 12, or bladder, to be secured to the pack 10. Removal of the outside selvage edge of one layer of the air frame 12 may occur prior to welding to the pack 10. Removal of this layer may expose the remaining layer such that it may be easily secured, through welding, tape, stitch or other securing method to the pack 10. In the event there is any excess fabric it may be easily removed from the now integrated air frame 12 and pack 10.
Alternatively the air frame 12 may be stamped with the appropriate chamber 32 configuration with appropriate divisions 36 and terminations 34. The individual sheets of fabric are laminated. The laminated sheets are then stamped and may be reciprocals or mirror images. The two sheets are secured to each other through welding to create the air frame with the desired configuration creating an airtight air frame 12.
In a separate embodiment, the air frame 12 may be removable from the pack 10. In the removable embodiment, the air frame 12 may engage the pack such that the air frame 12, when a user is wearing the pack 10, is positioned to face the back of a user. In a removable configuration any suitable means to engage the air frame 12 to the pack 10 may be used. For example, in one embodiment, the air frame may be attached to the storage component via one or more snaps, by sliding into a pouch, storage component, compartment, sleeve or the like, by clips, by adhesives or by other reversible securing means.
Referring to
The number of divisions 104, terminations 106 and chambers or channels 102 is variable. The greater the number of channels 102 the lower the pressure of air is required; however, to create optimum comfort, support and structure the dimensions set forth previously should be used.
Referring to
Similarly to the previous embodiment, this embodiment is sealed or welded along the perimeter 208 to prevent escape of air from the air frame 200. As shown, the divisions 204 in this embodiment terminate at the perimeter 208 of the air frame 200 thus requiring the air to circulate toward the top of the air frame 200 and not allowing the flow of air toward the bottom of the air frame 200. When inflated, the present embodiment creates greater structure to the air frame 200 while keeping the pressure in the air frame relatively low.
An alternate embodiment of an air frame 300 is illustrated in
An alternate embodiment of an air frame 500 is illustrated in
The chambers or channels 502 of the air frame 500 may run adjacent and substantially parallel to one another. The divisions 504 may likewise terminate toward the top of the air frame 500 at terminations 506. The divisions 504 may run substantially parallel; however non-perpendicular would also suffice. The divisions 504 may taper outwardly toward the bottom of the air frame 500 creating a larger division 504 and smaller chamber 502 toward the bottom of the air frame 500. The divisions 504 may terminate at the bottom of a perimeter 508 of the air frame 500.
Separate terminations 510 may extend from the top of the perimeter 508 of the air frame 500. Wherein the separate terminations 510 extending toward the bottom of the air frame 500 may be semi-circular, round, or other polygonal shape.
Referring to
An alternate embodiment of an air frame 700 is illustrated in
Referring to
Referring to
According to another embodiment, a pack, including an air frame, may be used as a flotation device. More specifically, a pack that includes the air frame may float, and, if needed, a user may use the air frame as a flotation device. It is noted that the air frame may act as a flotation device for recreational and/or emergency use.
According to other embodiments, the air frame may be configured to couple to a detachable pump.
In various embodiments, the air chamber may be configured to function as, for example only, a seat pad, a changing pad, a pillow, a fan, a dog pad, etc.
Although the foregoing disclosure provides many specifics, these should not be construed as limiting the scope any of the ensuing claims. Other embodiments may be devised which do not depart from the scopes of the claims. Features from different embodiments may be employed separately or in combination. Accordingly, all additions, deletions and modifications to the disclosed subject matter that fall within the scopes of the claims are to be embraced thereby. The scope of each claim is indicated and limited only by its plain language and the full scope of available legal equivalents to its elements.
This application claims priority to U.S. Provisional Patent Application No. 62/108,151 entitled AIR FRAMES AND PACKS INCLUDING ONE OR MORE AIR FRAMES filed Jan. 27, 2015, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62108151 | Jan 2015 | US |