1. Field
The present invention relates to an air-fuel ratio estimating/detecting device, and more particularly, to an air-fuel ratio estimating/detecting device that can detect a wide-range of air-fuel ratio by estimation without using a so-called wide-range air-fuel ratio sensor.
2. Description of the Related Art
There has been known a technology of indirectly detecting an air-fuel ratio (hereafter, also referred to as “A/F”) by detecting the concentration of oxygen in the exhaust gas of an engine and performing combustion control of the engine, including ignition control or fuel injection control, on the basis of the detection result. Further, as an oxygen concentration sensor that is a detecting element detecting the concentration of oxygen in the exhaust gas, a so-called λ-sensor of which the electromotive force, that is, the detection output is rapidly changed (in a stepwise fashion) at the interfaces of the oxygen concentration corresponding to a theoretical air-fuel ratio (air excess ratio=1) is widely used, due to the simplicity. According to the λ-sensor, it is possible to easily determine whether the air-fuel ratio is larger or smaller than the theoretical air-fuel ratio.
However, the λ-sensor, which detects the oxygen concentration only from the difference of the air-fuel ratio from the theoretical air-fuel ratio, cannot accurately detect the air-fuel ratio in the area departing from the theoretical air-fuel ratio.
Therefore, the λ-sensor cannot be used control setting the air-fuel ratio into an optional value including the rich side and the lean side regions, other than the theoretical air-fuel ratio. Meanwhile, the wide-range air-fuel ratio sensor that can detect air-fuel ratio within a wide-range is expensive, because the structure is complicated.
Therefore, an air-fuel ratio estimating/detecting device that estimates an air-fuel ratio on the basis of the crank angular speed has been proposed, without using an oxygen concentration sensor, as disclosed in Patent Literature 1 (JP-A-2001-27061).
According to the air-fuel ratio estimating/detecting device described in Patent Literature 1, it is possible to estimate the air-fuel ratio without using an oxygen concentration sensor, and appropriately perform ignition control or fuel injection control on the basis of the estimated value. However, only the estimation of the air-fuel ratio based on the crank angular speed may be insufficient and means for estimating an air-fuel ratio with high accuracy is required.
It is an object of the present invention to provide an air-fuel ratio estimating/detecting device that can estimate an air-fuel ratio in a wide-range without using a so-called wide-range air-fuel sensor.
In order to achieve the object, according to a first aspect of the present invention, an air-fuel ratio estimating/detecting device can include intake air volume estimating means that estimates intake air volume introduced into a cylinder of an engine. Fuel injection amount estimating unit can estimate the amount of fuel injected for each cycle on the basis of driving time of a fuel injection valve. An oxygen concentration detecting element is included, that has an output transition region where detection output according to concentration of oxygen remaining in a combustion gas is generated and the detection output changes in a stepwise fashion in accordance with the concentration of the remaining oxygen corresponding to a theoretical air-fuel ratio. A proportional constant determining unit is configured to determine a proportional constant of an air-fuel ratio and the theoretical air-fuel ratio by using the intake air volume estimated by the intake air volume estimating unit when an output value of the oxygen concentration detecting element is in the output transition region and the amount of fuel injected estimated by the amount of fuel injected estimating unit, in which when the output value of the oxygen concentration detecting element is not in the output transition region, the air-fuel ratio is estimated from the proportional constant determined by the proportional constant determining unit, the intake air volume, and the amount of fuel injected.
Further, according to a second aspect of the present invention, an air-fuel ratio estimating/detecting device can include a pulse generating unit configured to generate a crank pulse for each predetermined rotation angle of a crankshaft of an engine. A crank angular speed calculating unit is configured to calculate a first crank angular speed on the basis of an interval of two continuous crank pulses at a compression top dead center or above the compression top dead center of the engine, and calculates a second crank angular speed on the basis of an interval of two continuous optional crank pulses in a compression stroke. An intake air volume estimating unit is configured to calculate charging efficiency that is a function of the intake air volume from a difference between the first crank angular speed and the second crank angular speed, which are calculated by the crank angular speed calculating unit. A fuel injection amount estimating unit is configured to estimate the amount of fuel injected for each cycle on the basis of driving time of the fuel injection valve. An oxygen concentration detecting element is provided, that has an output transition region where detection output according to the concentration of oxygen remaining in a combustion gas is generated; the detection output changes in a stepwise fashion in accordance with the concentration of the remaining oxygen corresponding to a theoretical air-fuel ratio. A proportional constant determining unit is configured to determine a proportional constant of an air-fuel ratio and the theoretical air-fuel ratio by using the intake air volume estimated by the intake air volume estimating unit when an output value of the oxygen concentration detecting element is in the output transition region, and the amount of fuel injected estimated by the amount of fuel injected estimating means, in which when the output value of the oxygen concentration detecting element is not in the output transition region, the air-fuel ratio is estimated from the proportional constant K determined by the proportional constant determining unit, the charging efficiency, and the amount of fuel injected.
Further, according to a third aspect of the present invention, the air-fuel ratio estimating/detecting device includes an airflow sensor that senses the intake air volume in the engine, in which the intake air volume sensed by the airflow sensor is used for the calculation in the proportional constant determining unit, instead of the intake air volume estimated by the estimation intake air volume estimating unit.
According to the first to third aspects of the present invention, when theoretical air-fuel ratio control or stoichiometric control is performed by feeding-back the output of the oxygen concentration detecting element, the intake air volume and the amount of fuel supply are estimated and a proportional constant can be calculated backward by using an air-fuel calculation equation from the intake air volume, the amount of fuel supply, and the theoretical air-fuel ratio. Thereby, it is possible to accurately estimate and detect an air-fuel ratio even in a large region departing from the theoretical air-fuel ratio, without using an expensive oxygen concentration detecting element that can detect an air-fuel ratio throughout a large region.
In particular, according to the second aspect of the present invention, since the intake air volume is estimated by using the charging efficiency that is a function of the intake air volume, it is possible to eliminate the airflow sensor.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
A/F=K×(CE/Gf) (Equation 1)
The fuel injection amount calculating section 12 extracts an injection valve-open time Tout supplied for each cycle from a fuel injection control section 13 to the fuel injection valve 7, calculates the amount of fuel injected Gf on the basis of the extracted injection valve-open time, and inputs the amount of fuel injected to the air-fuel calculating section 11. The fuel is injected into the intake pipe by opening the fuel injection valve 7 for a predetermined time for each cycle, with the pressure of the fuel supply exhaust system kept constant by a pressure regulating valve. The injection valve-open time Tout is a control parameter for the fuel injection control calculation in the fuel injection control section 13. The amount of fuel injected Gf is proportionate to the injection valve-open time Tout under a constant supply pressure and calculated from Equation 2. Amount of fuel injected Gf=a0+b0×Tout . . . (Equation 2). The intercept a0 and the proportional constant b0 are values for compensating the injection valve-open time into the weight of fuel.
A charging efficiency calculating section 14 that is intake air volume estimation means calculates charging efficiency CE that is a function of the intake air volume by searching a predetermined map, from the amount of speed reduction Δω1 of the crank angular speed in the compression stroke and the average engine speed NeA that is inputted from an engine speed detecting section 15, and inputs the charging efficiency to the air-fuel ratio calculating section 11. The amount of speed reduction Δω1 is calculated by a speed reduction amount calculating section 16 on the basis of a crank pulse signal that is acquired from the crank pulser 2. The method of calculating the average engine speed NeA and the amount of speed reduction Δω1 will be further described below.
The charging efficiency CE is a value showing the weight ratio of the intake air volume to displacement and the amount of speed reduction Δω1 is proportionate to the charging efficiency CE at a predetermined engine speed. The charging efficiency CE has the relationship of Equation 3 under a predetermined engine speed. Charging Efficiency CE=a1+b1×Δω1 . . . (Equation 3). The proportional constant b1 has a regular relationship of increasing with the increase in the engine speed. Therefore, the charging efficiency CE can be acquired as a function of the amount of speed reduction Δω1 and the engine speed.
Further, the charging efficiency CE may be calculated by preparing and calculating Equation 3 for calculating the amount of speed reduction Δω1 for each engine speed Ne, not being limited to use of the map. In this case, the charging efficiency CE is acquired by linear interpolation calculation, when the detected engine speed NeA is positioned between the engine speeds Nex and Ney in a calculus equation.
Referring again to
In the fuel injection control section 13 that performs theoretical air-fuel ratio control such as stoichiometric control by O2-feedback on the basis of the output of the oxygen concentration sensor 3, an instruction or control flag that shows the state of controlling the theoretical air-fuel ratio from managing calculation of the control in the stoichiometric control is acquired. Therefore, the air-fuel ratio when the control flag is detected is the theoretical air-fuel ratio. However, when the control is concentrated to the rich side in a high-load operation, such as starting or accelerating, the air-fuel ratio is for example 14.5, smaller than 14.7. In this state, when the stoichiometric detection signal ST is inputted, for example, the air-fuel ratio is specifically determined to 14.5 in accordance with the operation state, and the proportional constant K is acquired by substituting the air-fuel ratio of 14.5, the charging efficiency CE, and the amount of fuel injected Gf in Equation 1.
Next, a method of calculating the amount of speed reduction Δω1 of the crank angular speed will be described.
Thereafter, a stage difference determination that determines and concludes the stroke on the basis of a fluctuation in intake pipe vacuum PB detected by the vacuum sensor 4 and further determines whether the crankshaft 9 made one rotation or two rotation in one cycle is performed, and one cycle (at a crank rotation angle of 720°) is divided into the states of total 22 of #0 to #21. The determination of the stroke based on a fluctuation in the intake pipe vacuum PB can be performed, for example, by checking a fluctuation pattern in detected vacuum with a fluctuation pattern acquired by an experiment relating to the stage. The determination of the stroke can be performed by employing a well-known stroke determination method.
A crank angular speed calculating section 23 calculates a crank angular speed ω1 on the basis of the interval τ1 (described below in connection with
Further, as the torque generated from the engine increases, the fluctuation peak of the crank angular speed ω increases and then the amount of decrease increases with the increase in the intake air volume. Therefore, the larger the generated torque and the intake air volume in the engine, the more the fluctuation in the crank angular speed ω increases. In addition, the fluctuation increases in a low rotation region with small inertial force of the crankshaft and, as in a single-cylinder engine, also increases in an engine in which the inertia moment of the crankshaft is relatively small.
Referring to
Further, the crank pulses P1 and P2 are not limited to the two crank pulses above the compression top dead center and may be two continuous crank pulses right before the compression top dead center, for example. That is, it is preferable to calculate the crank angular speed ω1 on the basis of the generation interval τ1 of two continuous crank pulses around the compression top dead center or above the compression top dead center.
Next, the operation of calculating an air-fuel ratio will be described with reference to the flowchart of
The proportional constant K calculated in this way can be used with Equation 1 in order to estimate the air-fuel ratio in the regions other than the transition region R of the output of the oxygen concentration sensor 3.
As described above, in the embodiment, when the air-fuel ratio is acquired by using the charging efficiency CE, the amount of fuel injected Gf, and the proportional constant K, the proportional constant K is determined by using the air-fuel ratio (theoretical air-fuel ratio) in the stoichiometric control by O2-feedback and the air-fuel ratio can be estimated by using the proportional constant K in the regions other than the output transition region R of the oxygen concentration sensor 3.
Further, in the embodiment, although the charging efficiency CE is calculated from the proportional relationship between the intake air volume and the charging efficiency CE and the proportional constant K of Equation 1 is acquired from the calculation result, the present invention is not limited thereto and it may be possible to detect the intake air volume with an airflow sensor and acquire the proportional constant K from Equation 1.
That is, it may be possible to acquire the proportional constant K that is proportionate to the theoretical air-fuel ratio by using that air-fuel ratio, that is, the theoretical air-fuel ratio when the output of the oxygen concentration sensor 3 having the output feature changing in a stepwise fashion is at the transition region R, the parameter about the intake air volume, and the amount of fuel injected, and it may be possible to estimate the air-fuel ratio even in the regions other than the transition region R, using the proportional constant K.
Although the present invention has been described in various embodiments, numerous modifications can be made to the disclosed embodiments and still remain within the spirit and scope of the invention. The scope of the invention, therefore, is limited only by a proper construction of the appended claims.
1 . . . Engine control device
2 . . . Crank pulser
3 . . . Oxygen concentration sensor
5 . . . Crank pulser rotor
6 . . . Ignition device
8 . . . ECU
9 . . . Crankshaft
11 . . . Air-fuel ratio calculating section
12 . . . Fuel injection amount calculating section
13 . . . Fuel injection control section
14 . . . Charging efficiency calculating section
16 . . . Speed reduction amount calculating section
17 . . . Proportional constant calculating section
18 . . . Stoichiometric detecting section
Number | Date | Country | Kind |
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2011-057872 | Mar 2011 | JP | national |