This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2013-171227, filed on Aug. 21, 2013, the entire contents of which are incorporated herein by reference.
The embodiments discussed herein are related to an air guiding structure, a substrate, and an electronic device.
Some electronic devices in which a substrate is mounted adopt a structure that cools an element on the substrate by introducing air to the substrate. In such a case, there is used a technique for regulating the airflow by providing the substrate with a baffle board or the like (see Japanese Laid-open Patent Publication No. 2004-200344, for example).
According to an aspect of the invention, an air guiding structure includes a shaft that is provided on a substrate body in an upright manner, a baffle plate coupled to the shaft so as to rotate around the shaft, the baffle plate guiding air that has been introduced into the substrate body, and a rotation restricting member that restricts a rotation of the baffle plate caused by the air that has been introduced.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
In electronic devices, the direction in which cooling air is introduced to a substrate varies according to the arrangement of a fan and an air introduction port that introduce air. The positions of the fan and the air introduction port relative to the substrate vary in cases of an electric device in which a substrate is mounted in the horizontal direction and an electric device in which a substrate is mounted in the vertical direction; accordingly, there are cases in which the direction of the air flowing along the substrate differs and, further, there are cases in which the distribution of air velocity becomes uneven.
As a result, depending on the direction in which the substrate is mounted, there are cases in which the flow of air is not optimum; accordingly, the efficiency accordingly, the efficiency with which the element is cooled, the cooling including dissipation of heat by the element mounted on the substrate, may decrease.
Accordingly, the efficiency that is achieved by applying the same substrate to both kinds of device, namely, a device in which the substrate is mounted in the vertical direction and a device in which the substrate is mounted in the horizontal direction, may be hindered.
Accordingly, it is desirable that, regardless of the direction in which the air is introduced, the air is guided to flow in the desired direction at portions along the substrate. However, the baffle boards described above are fixed to the substrate body, for example; accordingly, the airflow direction is not capable of being controlled and the substrate has little versatility.
Further it is preferable to increase the versatility of the substrate by adapting to the direction in which the air is introduced to the substrate so as to guide the air along the substrate in the desired direction.
A first exemplary embodiment will be described in detail with reference to the drawings.
The mounting device 18 illustrated in
A housing 20T of the vertical mounting device 18T illustrated in
Intake fans 28 are attached below the mounting areas 22T of the substrates 14 and, further, intake ports 30 (see
The housing 20Y of the horizontal mounting device 18Y illustrated in
As illustrated in
As illustrated in
A variety of elements 38 are disposed on the substrate body 16. The elements 38 are electrically coupled to one another with a predetermined or certain wiring pattern or the like.
A single or a plurality of (six in the example illustrated in
The cylindrical support member 42 is formed in a substantially cylindrical shape, and its axial direction coincides with a direction normal to the substrate body 16. A parallel surface 48 parallel to the substrate body 16 is formed at the distal end of the cylindrical support member 42 in substantially half of the cylindrical support member 42 in the circumferential direction, and an inclined support surface 50 that is inclined with respect to the parallel surface 48 is further formed at the distal end of the cylindrical support member 42. In the inclined support surface 50, a portion that is farthest away from the parallel surface 48 is a distal end 50T that is positioned farthest away from the substrate body 16.
A baffle plate 46 is mounted on the rotating shaft 44 in a rotatable manner. The baffle plate 46 includes a substantially cylindrical insertion cylinder portion 52 and a pair of plate-like portions 54A and 54B that extend outward in the diameter direction from the insertion cylinder portion 52. An large diameter portion 56 has a diameter that is larger than the inner diameter of the insertion cylinder portion 52. The large diameter portion 56 is formed at the distal end of the rotating shaft 44. The large diameter portion 56 stops the baffle plate 46 from slipping out from the rotating shaft 44 while in a state in which the rotating shaft 44 is inserted into the insertion cylinder portion 52. Moreover, the large diameter portion 56 permits the baffle plate 46 to move along the shaft 40 in the axial direction (the direction of the arrow A1) within the height H1 of the inclined support surface 50 at the least.
When viewed in the axial direction (the direction of the arrow A1), the plate-like portions 54A and 54B extend out from the insertion cylinder portion 52 in opposite directions to each other with a central angle of 180°.
In the plate-like portions 54A, there is formed a weight portion 58 which is a locally thickened end portion of the plate-like portion 54A. When viewed in the axial direction (the direction of the arrow A1), the weight portion 58 deviates the center of gravity G1 of the baffle plate 46 towards the plate-like portion 54A side from the rotation center C1 of the baffle plate 46.
At a portion of the insertion cylinder portion 52 that faces the cylindrical support member 42, a projection 60 projecting towards the cylindrical support member 42 is formed in substantially half of the insertion cylinder portion 52 in the circumferential direction. A surface 60T at the end of the projection 60 is parallel to the substrate body 16 and may come into contact with the parallel surface 48 of the cylindrical support member 42.
As illustrated in
In other words, in
Furthermore, at this time, as seen in
When the substrate body 16 is inclined from the above state into a vertical state such that the short side 16S2 is at the bottom, as illustrated sequentially in
Since the center of gravity G1 of the baffle plate 46 is deviated from the rotation center C1, when the distal end 50T side becomes lower than the base end 50B side of the inclined support surface 50, the edge portion 60S of the projection 60 slides over the inclined support surface 50 and the baffle plate 46 rotates in the direction of the arrow R1 while being supported by the inclined support surface 50.
As illustrated in
On the other hand, when the substrate body 16 is returned to the horizontal state, that is, when the inclination of the shaft 40 of
As illustrated in
Furthermore, as seen in
A function of the first exemplary embodiment will be described next.
Examples of the mounting device in which the substrates 14 are mounted include, as described above, the vertical mounting device 18T illustrated in
When each substrate 14 is mounted in the vertical mounting device 18T, the weight portions 58 are positioned at the bottom due to gravitational force GF; accordingly, the orientations of the baffle plates 46 are, as illustrated in
On the other hand, when each substrate 14 is mounted in the horizontal mounting device 18Y, due to gravitational force GF, each baffle plate 46 moves closer to the substrate body 16, and the surface 60T at the end of the projection 60 comes into surface contact with the parallel surface 48. In other words, as illustrated in
As described above, the substrate 14 of the present exemplary embodiment may guide the air WF along the substrate 14 in an appropriate manner with a single substrate 14 while adapting to the suction and discharge direction of the air WF in both cases, that is, in a case in which the substrate 14 is mounted in the vertical mounting device 18T and in a case in which the substrate 14 is mounted in the horizontal mounting device 18Y. In other words, the structure of the baffle plate 46 does not have to be changed between the vertical mounting device 18T and the horizontal mounting device 18Y; accordingly, the substrate 14 has high versatility. Furthermore, the mounting areas 22T and 22Y of the vertical mounting device 18T and the horizontal mounting device 18Y, respectively, may have a common structure according to the size of the substrate body 16.
Moreover, since the baffle plates 46 are rotated by taking advantage of gravitational force, a personnel that mounts the substrate 14, for example, a maintenance person, only has to, without any particular operation, change the mounting direction (the vertical direction or the horizontal direction) of the substrate 14 in order to change the orientations of the baffle plates 46. As described above, the maintenance person does not have to carry out any operation corresponding to the vertical mounting device 18T and the horizontal mounting device 18Y so as to change the orientations of the baffle plates 46; accordingly, the substrate 14 may have excellent work efficiency.
Furthermore, the center of gravity of the baffle plate 46 is deviated from the rotation center C1, and the inclined support surface 50 supports the insertion cylinder portion 52. Accordingly, the gravitational force acting on the baffle plate 46 may be converted into force that rotates the baffle plate 46; accordingly, the baffle plate 46 may be rotated with a simple structure.
Moreover, the structure in which the center of gravity of the baffle plate 46 is deviated from the rotation center C1 may be achieved with a simple structure provided with merely a weight portion 58 in one of the plate-like portions 54A.
In the present exemplary embodiment, unnecessary rotation of the baffle plate 46 is restricted when air hits the baffle plate 46. Accordingly, the cooling effect of the elements 38 may be maintained in a stable manner. In particular, in a state in which the substrate 14 is mounted in the horizontal mounting device 18Y, air is expected to hit the baffle plate 46 at an oblique angle; even in such a case, the rotation of the baffle plate 46 may be restricted.
In the present exemplary embodiment, the projection 60 formed in the insertion cylinder portion 52 of the baffle plate 46 is in contact with the parallel surface 48 or the inclined support surface 50 of the cylindrical support member 42 fixed to the substrate body 16. Accordingly, the rotation of the baffle plate 46, which utilizes gravitational force, and the restriction of the rotation of the baffle plate 46 in the case in which the substrate body 16 is mounted horizontally may be achieved with the simple structure of the baffle plate 46.
Furthermore, in the present exemplary embodiment, the cylindrical support member 42 is fixed to the substrate body 16, and the rotating shaft 44 is inserted into and is fixed to the cylindrical support member 42. Accordingly, compared with a structure in which the rotating shaft 44 is directly fixed to the substrate body 16, the cylindrical support member 42 is in contact with the substrate body 16 in a large area and, thus, may be fixed in a stable manner.
Moreover, by using the cylindrical support member 42, the parallel surface 48 and the inclined support surface 50 may be formed at the distal end of the cylindrical support member 42 while having a simple structure.
In the substrate 14 of the present exemplary embodiment, the cylindrical support members 42 support the baffle plates 46 so that the baffle plates 46 are at positions that do not come into contact with the elements 38 mounted on the substrate body 16. Accordingly, the baffle plates 46 may be prevented from coming into contact with the elements 38 when the baffle plates 46 rotate.
Moreover, the height of at least one of the cylindrical support members 42 of the plurality of air guiding structures 12 may be different from the height of the other cylindrical support members 42. With such a configuration, when each of the baffle plates 46 rotates, the lower ends of the baffle plates 46 may be positioned close to the substrate body 16 while the condition that the baffle plates 46 do not come into contact with the elements 38 having different heights is satisfied. Accordingly, the baffle plates 46 may extend greatly towards the lower end side while avoiding contact with the elements 38 having different heights, and, thus, the air guiding effect may be increased.
Note that while in the above description, the direction in which the air WF is guided in the vertical mounting device 18T is the direction extending along the long sides 16L of the substrate body 16 (in the vertically upwards direction), the direction in which the air WF is guided may be a direction that extends towards the long sides 16L in an oblique manner depending on, for example, the structure of the intake fans 28 and the arrangement of the elements 38. In such a case, the direction in which the cylindrical support members 42 are fixed to the substrate body 16 may be set so that the baffle plates 46, on which gravitational force is applied, each become oriented to the desired direction with respect to the long sides 16L. For the sake of setting the direction above, for example, it may be achieved by appropriately setting the positional relationships between the surface 60T at the end of the projection 60, and the parallel surface 48 of the cylindrical support member 42 and the base end 50B of the inclined support surface 50.
In a similar manner, the direction in which the air WF is guided in the horizontal mounting device 18Y is not limited to the direction that extends towards the long sides 16L of the substrate body 16 in an oblique manner. For example, the structure and orientation of the cylindrical support member 42 may be set so that the baffle plate 46 is parallel to the long sides 16L when the substrate 14 is mounted in the horizontal mounting device 18Y. That is to say, the direction in which the air WF is guided is not limited to the direction extending along the long sides 16L in the case of the vertical mounting device 18T and to the direction extending towards the long sides 16L in an oblique manner in the case of the horizontal mounting device 18Y.
A description of the second embodiment will be given next. Note that in the second exemplary embodiment, elements, components, and the like that are the same as those of the first embodiment are denoted with the same reference numerals and detailed descriptions thereof are omitted. Furthermore, similar to the first exemplary embodiment, the vertical mounting device 18T and the horizontal mounting device 18Y are included in the mounting device according to the second exemplary embodiment.
As illustrated in
A coiled spring 76 is mounted between the insertion cylinder portion 52 and the large diameter portion 56 of the rotating shaft 44. The coiled spring 76 of the second exemplary embodiment is a pull spring. An end portion 76A of the coiled spring 76 on the baffle plate 46 side is inserted into and fixed to a fixing hole 52C that is formed in the insertion cylinder portion 52 of the baffle plate 46. On the other hand, an end portion 76B of the coiled spring 76 on the large diameter portion 56 side is received in a rotational manner in a circumferential groove 78 formed in the large diameter portion 56. Accordingly, when the baffle plate 46 rotates, the coiled spring 76 rotates with the baffle plate 46 and, as such, does not hamper the rotation of the baffle plate 46.
The coiled spring 76 applies spring force to the baffle plate 46 in the direction in which the engagement protrusion 74 becomes disengaged from the engagement groove 72 (the direction of the arrow A2). However, the spring force is set so as to be smaller than the gravitational force that acts on the baffle plate 46 when the shaft 40 is in a vertical state.
Accordingly, as illustrated in
On the other hand, as illustrated in
In the second exemplary embodiment including the above-described structure, as illustrated in
As illustrated in order from
A description of a third embodiment will be given next. Note that in the third exemplary embodiment, elements, components, and the like that are the same as those of the first embodiment are denoted with the same reference numerals and detailed descriptions thereof are omitted. Furthermore, similar to the first exemplary embodiment, the vertical mounting device 18T and the horizontal mounting device 18Y are included in the mounting device according to the third exemplary embodiment.
An air guiding structure 80 of the third exemplary embodiment is illustrated in
No inclined support surface 50 (see
Furthermore, no projection 60 (see
A coiled spring 86 is mounted between the insertion cylinder portion 52 and the large diameter portion 56 of the rotating shaft 44. The coiled spring 86 of the third exemplary embodiment is a push spring and pushes the insertion cylinder portion 52 towards the cylindrical support member 42. The pushing makes the parallel support surface 82 and the parallel supported surface 84 come into contact with each other such that a predetermined frictional force acts therebetween. The frictional force restricts the rotation of the baffle plate 46 even when air hits the baffle plate 46. In other words, in the third exemplary embodiment, the structure in which frictional force is made to act between the parallel support surface 82 and the parallel supported surface 84 by pushing the parallel support surface 82 against the parallel supported surface 84 with the coiled spring 86 may also be referred to as the rotation restricting member 64. However, the frictional force is set weak so as to allow the baffle plate 46 to be manually (or with a tool or the like) rotated.
In the third exemplary embodiment having the above structure, the baffle plate 46 is set to its desired orientation manually or by using a tool or the like in both cases, that is, when the substrate 14 is mounted in the vertical mounting device 18T (see
Note that in the third exemplary embodiment, the structure of the rotation restricting member is not limited to the above structure. For example, the parallel supported surface 84 and the parallel support surface 82 may be provided with an engagement groove 72 and an engagement protrusion 74, respectively (see
In the third exemplary embodiment, the adjustment of the rotation angle of the baffle plate 46 may be carried out on-site, where the vertical mounting device 18T or the horizontal mounting device 18Y is mounted, before mounting the substrate 14 in the vertical mounting device 18T or the horizontal mounting device 18Y. Furthermore, when the direction in which the substrate 14 is to be mounted is known in advance, then, for example, the rotation angle of the baffle plate 46 may be adjusted at the stage when the substrate 14 is manufactured at the factory.
In any of the first to third exemplary embodiments, the baffle plate 46 that is rotatable about the shaft 40 may be fabricated while having a simple structure by forming, in the baffle plate 46, the insertion cylinder portion 52 in which the shaft 40 is inserted and the plate-like portions 54A and 54B that extend outward in the diameter direction from the insertion cylinder portion 52.
Now, a description has been given of the exemplary embodiments of the technique disclosed in the present application; however, the technique disclosed in the present application is not limited to the above and it goes without saying that various modifications may be made without departing from the spirit and scope of the disclosure.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2013-171227 | Aug 2013 | JP | national |