Air induction system for engine

Abstract
An engine includes an engine body and an air induction system. The engine body has a cylinder block that defines cylinder bores. Pistons are reciprocally disposed within the respective cylinder bores. A cylinder head member closes the respective cylinder bore to define combustion chambers together with the cylinder bores and the pistons. The air induction system is arranged to supply air to the combustion chambers. The air induction system includes intake conduits that communicate with the combustion chambers. Inlet conduits communicate with the intake conduits and extend along the intake conduits to provide a sufficiently long air intake to improve the torque characteristics of the engine. In one preferred outboard marine embodiment, this longer air intake does not require any increase in the size of the engine cowling.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to an air induction system for an engine, and more particularly to an improved air induction system for an engine that needs a relatively long intake passage.




2. Description of Related Art




An internal combustion engine typically comprises an air induction system with which air is introduced into one or more combustion chambers of the engine. Typically, the induction system includes a plenum chamber unit and one or more intake conduits. The plenum chamber unit is used to coordinate or smooth the airflow to the combustion chambers and to reduce noise in the induction system. The intake conduits generally extend between the plenum chamber and the combustion chambers to supply air in the plenum chamber to the combustion chambers. The intake conduits, however, not only connect the plenum chamber with the combustion chambers but also used to obtain the desired engine torque curve. Particularly, the length of the intake conduits is one of principal elements to determine the engine torque. In general, if a relatively long conduit is applied, the engine torque can be improved in a range of low and/or middle engine speed. If a relatively short conduit is employed, the engine torque can be improved in a range of high engine speed.




Engines that need the long intake conduit(s) for improved low and middle range torques can pose a difficult problem. For instance, a typical engine for an outboard motor is surrounded by a protective cowling. Space for the long intake conduit(s) is thus extremely limited. Enlarging the protective cowling to make a roomier space is not an acceptable option since outboard motors are required to be as compact as possible for carriage and storage. Increasing the number of parts to form the conduits and unit is also not acceptable since a large number of parts will increase the assembly work and thus the cost of producing the engine.




SUMMARY OF THE INVENTION




Engines constructed in accordance with the preferred embodiments of the invention provide an improved air induction system having a relatively long intake conduit without requiring a roomier space around the engine. These engines do not require a large number of parts or pieces to form the conduits and unit. Rather, they decrease the number of parts that forms the system.




A significant feature of the preferred embodiments is an induction system of extended length that does not require any increase in size to the engine cowling. As a result, these preferred embodiments have improved low and middle range torques.




In accordance with one preferred embodiment of the invention, the air induction system includes a plenum chamber remote from the combustion chamber and connected to the combustion chamber by an intake conduit. In addition, the air induction system includes an additional air inlet conduit extending between an inlet within the protective cowling and the plenum chamber. A significant feature of this preferred embodiment is that this inlet conduit effectively lengthens the intake conduit without impinging upon the limited space within the cowling. Rather, this inlet conduit extends along and between an extended length of the intake conduit.




As a result, improved low and middle range torques are achieved without sacrificing the advantages of a compact engine cowling.




Another feature of the preferred embodiment is that a minimum number of parts are required to assemble the air induction system. Thus, the plenum chamber, the intake conduits between the combustion chamber and plenum chamber, and the inlet conduits between the air space within the cowling and the plenum chamber are substantially provided by two formed plastic members.




One preferred embodiment of the air induction system described is configured for an engine having two cylinder banks, one of which is disposed on the port side of the engine and the other disposed on the starboard side. Two air induction systems, are used to supply air to the two cylinder banks with the plenum chambers of one system closely disposed to the plenum chamber of the other system in front of the engine crankshaft member. A series of side-by-side inlet conduits and intake conduits are respectively coupled to the plenum chambers. As further described below, the two plenum chambers are advantageously connected by air pressure balancer hoses.




Another feature of the preferred embodiments is improved air induction system for an engine that can effectively reduce noise.




An additional aspect of the preferred embodiments of the air induction system is that the flow of air is reversed within the plenum chamber so that the air flowing into the inlet conduit flows in the opposite direction of air flowing from the plenum chamber to the engine's combustion chamber.




In accordance with one aspect of a preferred embodiment of the present invention, an internal combustion engine comprises an engine body and an air induction system enclosed in a protective cowling. The engine body includes a cylinder block defining at least one cylinder bore. A piston is reciprocally disposed within the cylinder bore. A cylinder head member closes the respective cylinder bores to define a combustion chamber together with the cylinder bore and the piston. The air induction system is arranged to supply air to the combustion chamber. The air induction system includes an intake conduit communicating with the combustion chamber. An inlet conduit communicates with the intake conduit and, at least in part, extends along the intake conduit.




In accordance with another aspect of a preferred embodiment of the present invention, an internal combustion engine comprises an engine body and an air induction system. The engine body includes a cylinder block defining at least two cylinder bores. Pistons are reciprocally disposed within the respective cylinder bores. A cylinder head member closes each one of the respective cylinder bores to define at least two combustion chambers together with the cylinder bores and the pistons. The air induction system is arranged to supply air to the combustion chambers. The air induction system includes at least two intake conduits communicating with the combustion chambers. An inlet conduit communicates with both of the intake conduits. The inlet conduit, at least in part, extends along the intake conduits.




In accordance with a further aspect of a preferred embodiment of the present invention, an internal combustion engine comprises an engine body. A moveable member is moveable relative to the engine body. The engine body and the moveable member together define a combustion chamber. An air induction system is arranged to supply air to the combustion chamber. The air induction system includes an intake conduit communicating with the combustion chamber. A plenum chamber member defines a plenum chamber located upstream of the intake conduit. An inlet conduit communicates with the plenum chamber to introduce the air into the plenum chamber. The inlet conduit, at least in part, is unitarily formed with the intake conduit.




In accordance with a still further aspect of a preferred embodiment of the present invention, an internal combustion engine comprises an engine body. At least two moveable members are moveable relative to the engine body. The engine body and the moveable members together define at least two combustion chambers. An air induction system is arranged to supply air to the combustion chambers. The air induction system includes first and second intake conduits communicating with the combustion chambers. The first intake conduit extends on a first side of the engine body. The second intake conduit extends on a second side of the engine body. The second side is located generally oppositely to the first side relative to the engine body. At least one plenum chamber member defines a plenum chamber located upstream of the first and second intake conduits. First and second inlet conduits communicate with the plenum chamber. The first inlet conduit, at least in part, extends generally along the first intake conduit. The second inlet conduit at least in part extends generally along the second intake conduit.




In accordance with a yet further aspect of a preferred embodiment of the present invention, an internal combustion engine comprises an engine body. A moveable member is moveable relative to the engine body. The engine body and the moveable member together define a combustion chamber. An air induction system is arranged to supply air to the combustion chamber. The air induction system includes an intake conduit communicating with the combustion chamber. A plenum chamber member defines a plenum chamber located upstream of the intake conduit. An inlet conduit communicates with the plenum chamber to introduce the air into the plenum chamber. The inlet conduit, at least in part, extends generally along the intake conduit.




In accordance with a further aspect of a preferred embodiment of the present invention, an outboard motor comprises a drive unit and a bracket assembly adapted to be mounted on an associated watercraft to support the drive unit. The drive unit includes an internal combustion engine. The engine comprises an engine body. A moveable member is moveable relative to the engine body. The engine body and the moveable member together define a combustion chamber. An air induction system is arranged to supply air to the combustion chamber. The air induction system includes an intake conduit communicating with the combustion chamber. A plenum chamber member defines a plenum chamber located upstream of the intake conduit. An inlet conduit communicates with the plenum chamber to introduce the air into the plenum chamber. The inlet conduit has an opening positioned opposite to the bracket assembly relative to the plenum chamber member.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other features, aspects and advantages of the present invention will now be described with reference to the drawings of preferred embodiments, which an embodiment is intended to illustrate and not to limit the present invention. The drawings comprise five figures.





FIG. 1

is a side elevation view of an outboard motor configured in accordance with a preferred embodiment of the present invention. An associated watercraft is partially shown in section.





FIG. 2

is a top plan view of an exemplary V-configured engine applied for the outboard motor. A protective cowling assembly is shown in phantom line.





FIG. 3

is a front elevation view of the engine showing an air induction system of the engine.





FIG. 4

is an enlarged, partial side elevation view of the induction system on the starboard side looked in the direction indicated by the arrow


4


of FIG.


5


. An outer piece is removed in this figure.





FIG. 5

is an enlarged, partial top plan view of the induction system on the same side shown in section generally along the line


5





5


of

FIG. 4. A

halfway portion of the intake conduit is omitted to shorten the figure.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION




The Overall Construction





FIGS. 1-3

illustrate the overall construction of a preferred embodiment of an internal combustion engine


32


configured in accordance with certain features, aspects and advantages of the present invention will be described. The engine


32


has particular utility in the context of a marine drive, such as the outboard motor


30


for instance, and thus is described in the context of an outboard motor. The engine


32


, however, can be used with other types of marine drives (i.e., inboard motors, inboard/outboard motors, etc.) and also certain land vehicles, which includes lawnmowers, motorcycles, go carts, all terrain vehicles, automobiles and the like. Furthermore, the engine


32


can be used as a stationary engine for some applications that will become apparent to those of ordinary skill in the art.




In the illustrated arrangement, the outboard motor


30


further includes a drive unit


34


and a bracket assembly


36


. The bracket assembly


36


supports the drive unit


34


on a transom


38


of an associated watercraft


40


and places a marine propulsion device in a submerged position with the watercraft


40


resting relative to a surface


42


of a body of water. The bracket assembly


36


advantageously comprises a swivel bracket


44


, a clamping bracket


46


, a steering shaft


48


and a pivot pin


50


.




The steering shaft


48


typically extends through the swivel bracket


44


and is affixed to the drive unit


34


by top and bottom mount assemblies


52


. The steering shaft


48


is pivotally journaled for steering movement about a generally vertically extending steering axis defined within the swivel bracket


44


. The clamping bracket


46


comprises a pair of bracket arms that are laterally spaced apart from each other and that are attached to the watercraft transom


38


.




The pivot pin


50


completes a hinge coupling between the swivel bracket


44


and the clamping bracket


46


. The pivot pin


50


extends through the bracket arms so that the clamping bracket


46


supports the swivel bracket


44


for pivotal movement about a generally horizontally extending tilt axis defined by the pivot pin


50


. The drive unit


34


thus can be tilted or trimmed about the pivot pin


50


.




As used through this description, the terms “forward,” “forwardly” and “front”mean at or to the side where the bracket assembly


36


is located, unless indicated otherwise or otherwise readily apparent from the context use. The arrows Fw of

FIGS. 1

,


2


and


4


indicate the forward direction. The terms “rear,” “reverse,” “backwardly” and “rearwardly” mean at or to the opposite side of the front side.




A hydraulic tilt and trim adjustment system shown generally at


56


is advantageously provided between the swivel bracket


44


and the clamping bracket


46


for tilt movement (raising or lowering) of the swivel bracket


44


and the drive unit


34


relative to the clamping bracket


46


. Otherwise, the outboard motor


30


can have a manually operated system for tilting the drive unit


34


. Typically, the term “tilt movement”, when used in a broad sense, comprises both a tilt movement and a trim adjustment movement.




The illustrated outboard motor


30


includes a power head


58


and a lower housing unit


60


. Housing unit


60


includes an exhaust guide member


62


, a driveshaft housing


64


and a lower section


66


. The power head


58


is disposed above the housing unit


60


and includes the internal combustion engine


32


that is positioned within a protective cowling assembly


68


, which preferably is made of plastic. In most arrangements, the protective cowling assembly


68


defines a generally closed cavity


69


in which the engine


32


is disposed. The engine


32


, thus, is generally protected from environmental elements within the enclosure defined by the cowling assembly


68


.




The protective cowling assembly


68


comprises a top cowling member


70


and a bottom cowling member


72


. The top cowling member


70


is detachably affixed to the bottom cowling member


72


by a coupling mechanism so that a user, operator, mechanic or repairperson can access the engine


32


for maintenance or for other purposes. In some arrangements, the top cowling member


70


is advantageously hingedly attached to the bottom cowling member


72


such that the top cowling member


70


can be pivoted away from the bottom cowling member


72


for access to the engine


32


. Such a pivoting allows the top cowling member


70


to be pivoted about the rear end of the power head


58


, which facilitates access to the engine


32


from within the associated watercraft


40


.




The top cowling member


70


preferably has a rear air intake opening


76


located through an upper rear portion of member


70


. Thus, a rear intake member with one or more air ducts is unitarily formed with or is affixed to the top cowling member


70


. The rear intake member, together with the upper rear portion of the top cowling member


70


, generally defines a rear air intake space. Ambient air is drawn into the closed cavity


69


via the rear intake opening


76


and the air ducts of the rear intake member as indicated by the arrow


78


of FIG.


1


. Typically, the top cowling member


70


tapers in girth toward its top surface, which is in the general proximity of the air intake opening


76


. The taper helps to reduce the lateral dimension of the outboard motor


32


, which helps to reduce the air drag on the watercraft during movement.




The bottom cowling member


72


preferably has an opening through which an upper portion of the exhaust guide member


62


extends. The exhaust guide member


62


preferably is made of aluminum alloy and is affixed atop the driveshaft housing


64


. The bottom cowling member


72


and the exhaust guide member


62


together generally form a tray. The engine


32


is placed onto this tray and can be affixed to the exhaust guide member


62


. The exhaust guide member


62


also defines an exhaust discharge passage through which burnt charges (e.g., exhaust gases) from the engine


32


pass.




The engine


32


in the illustrated embodiment preferably operates on a four-cycle combustion principle. With reference now to

FIG. 2

, engine


32


has a cylinder block


84


configured as a V shape. The cylinder block


84


thus provides two cylinder banks B


1


, B


2


which extend side by side with each other. In the illustrated arrangement, the cylinder bank B


1


is disposed on the port side, while the cylinder bank B


2


is disposed on the starboard side. In the illustrated arrangement, each cylinder bank B


1


, B


2


has three cylinder bores


86


such that the cylinder block


84


has six cylinder bores


86


in total. The cylinder bores


86


of each bank B


1


, B


2


extend generally horizontally and are generally vertically spaced from one another. As used in this description, the term “horizontally” means that the subject portions, members or components extend generally in parallel to the water surface


42


(i.e., generally normal to the direction of gravity) when the associated watercraft


40


is substantially stationary with respect to the water surface


42


and when the drive unit


34


is not tilted (i.e., is placed in the position shown in FIG.


1


). The term “vertically” in turn means that portions, members or components extend generally normal to those that extend horizontally.




The illustrated engine


32


is generally symmetrical about a longitudinal center plane


88


that extends generally vertically and fore to aft of the outboard motor


30


. This type of engine, however, merely exemplifies one type of engine on which various aspects and features of the present invention can be suitably used. Engines having other numbers of cylinders, having other cylinder arrangements (in-line, opposing, etc.), and operating on other combustion principles (e.g., crankcase compression two-stroke or rotary) also can employ various features, aspects and advantages of the present invention. In addition, the engine can be formed with separate cylinder bodies rather than a number of cylinder bores formed in a cylinder block. Regardless of the particular construction, the engine preferably comprises an engine body that includes at least one cylinder bore.




A moveable member, such as a reciprocating piston


90


, moves relative to the cylinder block


84


in a suitable manner. In the illustrated arrangement, a piston


90


reciprocates within each cylinder bore


86


.




Because the cylinder block


84


is split into the two cylinder banks B


1


, B


2


, each cylinder bank B


1


, B


2


extends outwardly at an angle with respect to center plane


88


. Separate cylinder head assemblies


92


are affixed to the first ends of the cylinder banks B


1


, B


2


to close those ends of the cylinder bores


86


. The cylinder head assemblies


92


,


94


, together with the associated pistons


90


and cylinder bores


86


, define six combustion chambers


96


. Of course, the number of combustion chambers can vary, as indicated above.




A crankcase member


100


closes the other end of the cylinder bores


86


and, together with the cylinder block


84


, defines a crankcase chamber


102


. A crankshaft


104


extends generally vertically through the crankcase chamber


102


and is journaled for rotation about a rotational axis


106


by at least one bearing block. The rotational axis


106


of the crankshaft


104


preferably is on the longitudinal center plane


88


. Connecting rods


108


couple the crankshaft


104


with the respective pistons


90


in any suitable manner. Thus, the reciprocal movement of the pistons


90


rotates the crankshaft


104


.




As shown, the crankcase member


100


is located at the forward-most position of the engine


32


, with the cylinder block


84


and the cylinder head assemblies


92


,


94


being disposed rearward from the crankcase member


100


, one after another. Generally, the cylinder block


84


(or individual cylinder bodies), the cylinder head assemblies


92


,


94


and the crankcase member


100


together define an engine body


110


. Preferably, at least these major engine portions


84


,


92


,


94


,


100


are made of aluminum alloy. The aluminum alloy advantageously increases strength over cast iron while decreasing the weight of the engine body


110


.




Engine


32


further includes an air induction system


114


. The system will be described in detail below. The air induction system


114


draws air from the cavity


69


within the cowling


68


into the combustion chambers


96


. The air induction system


114


advantageously has six intake passages


116


and a pair of plenum chambers


118


. In the illustrated arrangement, each cylinder bank B


1


, B


2


is allotted with three intake passages


116


and one plenum chamber


118


. Each plenum chamber


118


provides an expansion chamber that has a large volume such that intake noise can be sufficiently reduced. In the following description, the intake passages and the plenum chambers on each cylinder bank B


1


, B


2


are sometimes distinguished from each other by indicating the intake passages and the plenum chamber of the cylinder bank B


1


with the reference numerals


116


P and


118


P, respectively and the intake passages and the plenum chamber of the cylinder bank B


2


with by the reference numerals


116


S and


118


S, respectively.




The most-downstream portions of the intake passages


116


are inner intake passages


120


within the cylinder head assemblies


92


. The inner intake passages


120


communicate with the combustion chambers


96


through intake ports


122


, which are formed at inner surfaces of the cylinder head assemblies


92


. Typically, each of the combustion chambers


96


has one or more intake ports


122


. Intake valves


124


are slideably disposed at each cylinder head assembly


92


to move between an open position and a closed position. As such, the valves


124


act to open and close the ports


122


to control the flow of air into the combustion chamber


96


. Biasing members, such as springs, are used to urge the intake valves


124


toward the respective closed positions by acting between a mounting boss formed on each cylinder head assembly


92


and a corresponding retainer that is affixed to each of the valves


124


. When each intake valve


124


is in the open position, the inner intake passage


120


that is associated with the intake port


122


communicates with the corresponding combustion chamber


96


.




Outer portions of the intake passages


116


, which are disposed outside of the cylinder head assemblies


92


, comprise intake conduits


128


. Each intake conduit


128


includes a throttle valve assembly


130


. In the illustrated arrangement, the intake conduit


128


is formed with two conduit sections


132


,


134


with the throttle valve assembly


130


being positioned therebetween. The conduit section


132


is located more upstream than the conduit section


134


. While the conduit section


132


preferably is made of plastic, the conduit section


134


preferably is made of aluminum alloy. The intake conduits


128


P allotted to the cylinder bank B


1


extend forwardly along a side surface of the engine body


110


on the port side from the cylinder head assembly


92


on this side to the front of the crankcase member


100


. The intake conduits


128


S allotted to the cylinder bank B


2


extend forwardly along a side surface of the engine body


110


on the starboard side from the cylinder head assembly


92


on this side to the front of the crankcase member


100


.




Each throttle valve assembly


130


preferably includes a throttle body


138


and a throttle valve


140


disposed within the throttle body


138


. The throttle bodies


138


preferably are made of aluminum alloy. Preferably, the throttle valves


140


are butterfly valves that have valve shafts


142


journaled for pivotal movement about a generally vertical axis. In some arrangements, the valve shafts


142


are linked together and are connected to a control linkage. The control linkage would be connected to an operational member, such as a throttle lever, that is provided on the watercraft


40


or otherwise proximate the operator of the watercraft


40


. The operator can control the opening degree of the throttle valves


140


in accordance with operator demand through the control linkage. That is, the throttle valve assemblies


130


can measure or regulate amounts of air that flow through the intake passages


116


to the combustion chambers


96


in response to the operation of the operational member by the operator. Normally, the greater the opening degree, the higher the rate of airflow and the higher the engine speed.




The respective plenum chambers


118


preferably are defined with plenum chamber units or members


146


which are disposed side by side in front of the crankcase member


100


. Preferably, the plenum chamber units


146


are arranged substantially symmetrically relative to the longitudinal center plane


88


. In the illustrated embodiment, each plenum chamber unit


146


comprises outer and inner pieces


148


,


150


. Preferably, the illustrated outer and inner pieces


148


,


150


unitarily form the plenum chamber unit


146


with the intake conduits


128


. In other words, each outer piece


148


defines an outer portion of the plenum chamber unit


146


and three outer portions of the respective intake conduits


128


. Each inner piece


150


in turn defines an inner portion of the plenum chamber unit


146


and three inner portions of the respective intake conduits


128


. The outer and inner pieces


148


and


150


are coupled together along a coupling line


152


by proper fasteners such as, for example, bolts to complete the plenum chamber unit


146


and the three intake conduits


128


. The plenum chamber units


146


are advantageously made of plastic. The plenum chambers


118


coordinate or smooth the airflow delivered to each intake passage


116


and also act as silencers to reduce intake noise.




A space or gap


153


(see

FIGS. 2

,


3


) is preferably formed between both the plenum chamber units


146


. In the space


153


, two coupler members or air pressure balancer hoses


154


, which preferably are made of a rubber material, define coupling passages


156


that connect both the plenum chambers


118


with each other. The air in both of the chambers


118


also is coordinated with one another through the coupler members


154


. Because connected with each other, both the plenum chambers


118


can occasionally function in unison as a single chamber. That is the plenum chamber units


146


together define the single plenum chamber and hence the respective chamber units


146


define sections of the single plenum chamber. The space


153


is advantageous because the air around the engine body


110


can move out to a location opposite to the crankcase member


100


relative to the coupler members


154


and the air between the induction system


114


and the cowling assembly


68


conversely move in to a location around the engine body


110


through the space


153


. That is, even though such relatively large plenum chamber units


146


are provided, the air within the closed cavity


69


can freely flow around the engine body


110


.




The air in the cavity


69


enclosed by the cowling


68


is drawn into the respective plenum chambers


118


through inlet passages


160


defined by inlet conduits


162


. As shown in

FIGS. 3

,


4


, each plenum chamber unit


146


has two inlet conduits


162


. The inlet conduits


162


include inlet openings


164


at their respective ends


118


through which the air enters from cavity


69


. The openings


164


of the inlet passages


160


are directed generally rearwardly. As will be described in detail below, the conduits


162


provide inlet passages


160


having a certain length from the opening


164


to the associated plenum chamber


118


. This length is one of important elements in determination of the engine torque. For instance, the exemplary engine


32


requires high torque in a range of low and/or middle engine speed. The length of the intake conduits


128


, however, are circumscribed by the narrow cavity space


69


between the engine and the inside wall of the cowling


68


. These conduits are not long enough to provide intake passages


116


that are suitable for creating the required torque. As described below, however in the preferred embodiment shown, the length of the inlet passages


160


is added to elongate the length of the intake passages


116


. In order to elongate the passages


116


within such a narrow cavity


69


, the illustrated inlet conduits


162


extends both along and between the intake conduits


128


.




The intake conduits


128


, the plenum chamber units


146


, the inlet conduits


162


and their circumferential constructions will be described in greater detail below with additional reference to

FIGS. 4 and 5

.




With reference still to

FIGS. 1 and 2

, the engine


32


also includes an exhaust system that routes burnt charges, i.e., exhaust gases, to a location outside of the outboard motor


30


. Each cylinder head assembly


92


defines a set of inner exhaust passages


168


that communicate with the combustion chambers


96


through one or more exhaust ports


170


, which may be defined at the inner surfaces of the respective cylinder head assemblies


92


. The exhaust ports


170


can be selectively opened and closed by exhaust valves


172


. The construction of each exhaust valve


172


and the arrangement of the exhaust valves


172


are substantially the same as the intake valve


124


and the arrangement thereof, respectively. Thus, further description of these components is deemed unnecessary.




Exhaust manifolds


178


preferably are defined generally vertically within the respective cylinder head assemblies


92


. The exhaust manifolds


178


communicate with the combustion chambers


96


through the inner exhaust passages


168


and the exhaust ports


170


to collect exhaust gases therefrom. The exhaust manifolds


168


are coupled with the exhaust discharge passage of the exhaust guide member


62


. When the exhaust ports


170


are opened, the combustion chambers


96


communicate with the exhaust discharge passage through the exhaust manifolds


168


.




A valve cam mechanism (not shown) preferably is provided for actuating the intake and exhaust valves


124


,


172


in each cylinder bank B


1


, B


2


. Preferably, the valve cam mechanism includes one or more camshafts per cylinder bank, which camshafts extend generally vertically and are journaled for rotation relative to the cylinder head assemblies


92


. The camshafts have cam lobes to push valve lifters that are affixed to the respective ends of the intake and exhaust valves


124


,


172


in any suitable manner. The cam lobes repeatedly push the valve lifters in a timed manner, which is in proportion to the engine speed. The movement of the lifters generally is timed by rotation of the camshafts to appropriately actuate the intake and exhaust valves


124


,


172


.




A camshaft drive mechanism (not shown) preferably is provided for driving the valve cam mechanism. Thus, the intake and exhaust camshafts comprise intake and exhaust driven sprockets positioned atop the intake and exhaust camshafts, respectively, while the crankshaft


104


has a drive sprocket positioned atop thereof. A timing chain or belt is wound around the driven sprockets and the drive sprocket. The crankshaft


104


thus drives the respective camshafts through the timing chain in the timed relationship. Because the camshafts must rotate at half of the speed of the rotation of the crankshaft


104


in a four-cycle engine, a diameter of the driven sprockets is twice as large as a diameter of the drive sprocket.




The engine


32


preferably has indirect, port or intake passage fuel injection system. The fuel injection system preferably comprises six fuel injectors


180


with one fuel injector allotted for each one of the respective combustion chambers


96


. The fuel injectors


180


preferably are mounted on the throttle bodies


138


and a pair of fuel rails connects the respective fuel injectors


180


with each other on each cylinder bank B


1


, B


2


. The fuel rails also define portions of the fuel conduits to deliver fuel to the injectors


180


.




Each fuel injector


180


preferably has an injection nozzle directed downstream within the associated intake passage


116


, which is defined within the conduit section


134


downstream of the throttle valve assembly


130


. The fuel injectors


180


spray fuel into the intake passages


116


, as indicated by the arrows


182


of

FIG. 2

, under control of an electronic control unit (ECU). The ECU controls both the initiation timing and the duration of the fuel injection cycle of the fuel injectors


180


so that the nozzles spray a proper amount of fuel each combustion cycle.




Typically, a fuel supply tank disposed on a hull of the associated watercraft


40


contains the fuel. The fuel is delivered to the fuel rails through the fuel conduits and at least one fuel pump, which is arranged within the conduits. The fuel pump pressurizes the fuel to the fuel rails and finally to the fuel injectors


180


. A vapor separator


186


preferably is disposed along the conduits to separate vapor from the fuel and can be mounted on the engine body


110


at the side surface on the port side. It should be noted that a direct fuel injection system that sprays fuel directly into the combustion chambers can replace the indirect fuel injection system described above. Moreover, other charge forming devices, such as carburetors, can be used instead of the fuel injection systems.




The engine


32


further comprises an ignition or firing system (not shown). Each combustion chamber


96


is provided with a spark plug which preferably is disposed between the intake and exhaust valves


124


,


172


. Each spark plug has electrodes that are exposed into the associated combustion chamber


96


and that are spaced apart from each other with a small gap. The spark plugs are connected to the ECU through appropriate ignition devices such as, for example, ignition coils such that ignition timing is controlled by the ECU.




In the illustrated engine


32


, the pistons


90


reciprocate between top dead center and bottom dead center. When the crankshaft


104


makes two rotations, the pistons


90


generally move from the top dead center position to the bottom dead center position (the intake stroke), from the bottom dead center position to the top dead center position (the compression stroke), from the top dead center position to the bottom dead center position (the power stroke) and from the bottom dead center position to the top dead center position (the exhaust stroke). During the four strokes of the pistons


90


, the camshafts make one rotation and actuate the intake and exhaust valves


124


,


172


to open the intake and exhaust ports


122


,


170


during the intake stroke and the exhaust stroke, respectively.




Generally, during the intake stroke, air is drawn into the combustion chambers


96


through the air induction system


114


and fuel is injected toward the combustion chambers


96


by the fuel injectors


180


. The air and the fuel thus are mixed to form the air/fuel charge in the combustion chambers


96


. Slightly before or during the power stroke, the respective spark plugs ignite the compressed air/fuel charge in the respective combustion chambers


96


. The air/fuel charge thus rapidly burns during the power stroke to move the pistons


90


. The burnt charge, i.e., exhaust gases, then are discharged from the combustion chambers


96


during the exhaust stroke.




The engine


32


may further employ other systems such as, for example, a cooling system and a lubrication system. Various mechanism and/or devices can also be used for the engine


32


. For instance, a flywheel assembly


188


preferably is positioned atop of the crankshaft


104


and is journaled for rotation with the crankshaft


104


. The flywheel assembly


188


typically comprises a flywheel magneto or AC generator that supplies electric power to various electrical components, such as the fuel injection system, the ignition system and the ECU.




With reference to

FIG. 1

, the driveshaft housing


64


is positioned below the exhaust guide member


62


to support a driveshaft


200


which extends generally vertically through the driveshaft housing


64


. The driveshaft


200


is journaled for rotation and is driven by the crankshaft


104


. The driveshaft housing


64


preferably defines an internal section


202


of the exhaust system that leads the majority of exhaust gases to the lower unit


66


. The internal section


202


preferably includes an idle discharge portion that is branched off from a main portion of the internal section


202


to discharge idle exhaust gases directly out to the atmosphere in idle speed of the engine


32


through a discharge port that preferably is formed on a rear surface of the driveshaft housing


64


. The exhaust internal section


202


is schematically shown in

FIG. 1

to include a portion of the exhaust manifolds and the exhaust discharge passage.




The lower unit


66


depends from the driveshaft housing


64


and supports a propulsion shaft


206


that is driven by the driveshaft


200


. The propulsion shaft


206


extends generally horizontally through the lower unit


66


and is journaled for rotation. A propulsion device is attached to the propulsion shaft


206


. In the illustrated arrangement, the propulsion device is a propeller


208


that is affixed to an outer end of the propulsion shaft


206


. The propulsion device, however, can take the form of a dual counter-rotating system, a hydrodynamic jet, or any of a number of other suitable propulsion devices.




A transmission


210


preferably is provided between the driveshaft


200


and the propulsion shaft


206


, which lie generally normal to each other (i.e., at a 90° shaft angle) to couple together the two shafts


200


,


206


by bevel gears. The outboard motor


30


has a clutch mechanism that allows the transmission


210


to change the rotational direction of the propeller


208


among forward, neutral or reverse.




The lower unit


66


also defines an internal section of the exhaust system that is connected with the internal exhaust section


202


of the driveshaft housing


64


. At engine speeds above idle, the exhaust gases generally are discharged to the body of water surrounding the outboard motor


30


through the internal sections and then a discharge section defined within the hub of the propeller


208


. Additionally, the exhaust system can include a catalytic device at any location in the exhaust system to purify the exhaust gases.




The Air Induction System




With reference still to

FIGS. 1-3

and additionally with reference to

FIGS. 4 and 5

, the air induction system


114


will now be described in greater detail below.




The illustrated inlet conduits


162


on each side (starboard or port side) are advantageously integrally formed as a unit. As a result, the intake conduits


132


, the plenum chamber unit


118


and the inlet conduits


162


are all part of the same bank as a unit. As a result, the outer and inner pieces


148


,


150


provide the inlet conduits


162


. As shown in

FIG. 4

, unified wall portions


220


thus separate the intake and inlet passages


116


,


160


. An inner diameter of the respective inlet conduits


162


is generally equal to an inner diameter of the respective intake conduits


132


. The inlet conduit


162


positioned higher than the other inlet conduit


162


is slightly longer than the other inlet conduit


162


. Each inlet conduit


162


has an opening


222


within the plenum chamber


118


downstream from the inlet opening


164


.




The plenum chamber


118


and the respective intake passages


116


are thus connected with each other. As shown in

FIGS. 4 and 5

, the phantom line


224


conveniently indicates the intake passages


116


separated from the plenum chamber


118


. The plenum chamber unit


146


preferably includes three hollow portions


226


that are formed by an upper shell portion


228


, a lower shell portion


230


and the integral wall portions


220


with the wall portions


220


extending within the plenum chamber


118


to define the hollow portions


226


. Thus, as shown in

FIG. 4

, each hollow portion


226


has a height that is almost equal to the inner diameter of the intake passage


116


.




A unitary conduit member


234


preferably is fitted into each of the hollow portions


226


. The unitary conduit member


234


has three mounting portions


236


that are fitted into the respective hollow portions


226


. Each mounting portion


236


has a tubular shape that defines a pathway


238


through which the air passes. The pathways


238


substantially form extensions of the intake passages


116


within the plenum chamber


118


. The mounting portions


236


include intake openings


240


that are positioned adjacent to the chamber side openings


222


of the inlet conduits


162


. As shown in

FIG. 4

, intake ports


240


within the plenum chamber are preferably aligned with the chamber side openings


222


and face generally the same direction as the chamber side openings


222


. Opposite ends


242


form flanges


244


, while the inner and outer pieces


148


,


150


together form grooves


246


with which the flanges


244


can engage. The flanges


244


engage with the grooves


246


and advantageously prevent the mounting portions


236


from slipping off location.




Connecting portions


250


preferably couple the respective mounting portions


236


with each other. The illustrated connecting portions


250


are integrally formed with the mounting portions


236


. Each connecting portion


250


is positioned generally forwardly of the inlet conduit


162


disposed between the mounting portions


236


. Each connecting portion


250


preferably comprises upper and lower baffle sections


252


,


254


both extending forwardly toward the coupling passages


156


. The upper baffle section


252


is placed in close proximity to the mounting portion


236


located above the inlet conduit


162


, while the lower baffle section


254


is placed in close proximity to the mounting portion


236


located below the same inlet conduit


162


. As shown in

FIG. 5

, the upper and lower baffle sections


252


,


254


have areas, which are generally equal to each other, to cause the air flowing from the inlet passage


160


to detour around the baffle sections


252


before entering the openings


240


of the mounting portions


236


. Preferably, three pillars


256


connect the upper and lower baffle sections


252


,


254


with each other. Specifically, two of the pillars


256


are located downstream and at almost the end of the baffle sections


252


to connect only the upper and lower baffle sections


252


,


254


. The other one of the pillars


256


in turn is located more upstream to connect not only the upper and lower baffle sections


252


but also the mounting portions


236


themselves.




The integral conduit member


234


preferably is made of plastic. Any conventional methods such as, for example, a casting method or an injection method can be applied to produce the integral conduit member


234


.




As shown in

FIG. 5

, the coupler members


154


that connect the plenum chamber units


146


are preferably bellows type hoses. Each plenum chamber unit


146


has a projection


258


extending oppositely to each other. The coupler members


154


are fitted onto outside surfaces of the projections


258


. Metal bands


260


rigidly fix ends of the coupler members


154


to the projections


258


.




The air in the cavity


69


enclosed by the protective cowling assembly


68


is drawn into the inlet passages


160


through the inlet openings


164


and flows toward the plenum chamber


118


as indicated by the arrows


264


of

FIGS. 2

,


4


and


5


. The air then moves into the plenum chamber


118


through the chamber side openings


222


where the air flow is caused to change in direction toward the pathways


238


positioned next to the inlet passages


162


as indicated by the arrows


266


of

FIGS. 2-5

. In this movement, the baffle sections


252


,


254


inhibit the air from directly entering the openings


240


of the mounting portions


236


and rather lead it to detour around the baffle sections


252


,


254


. Then, the air proceeds to the intake passages


116


from the pathways


238


and flows through the intake passages


116


as indicated by the arrows


268


of

FIGS. 2

,


4


and


5


. The amount of the air that can flow through the intake passages


116


is determined by the throttle valve assemblies


130


. Air that passes through the throttle valve assemblies


130


finally moves into the combustion chambers


96


as indicated by the arrows


270


of

FIG. 2

when the intake valves


124


are in the open position.




In the illustrated preferred embodiment, the plenum chambers


118


advantageously smooth the air before the air is delivered to the respective intake passages


116


and reduce the intake noise.




As described above, the induction inlet conduits


162


have sufficient length for providing the desired engine torque in a range of low and/or middle engine speed. The air induction system


114


enhances these effects with the baffle sections


250


within the plenum chamber


118


because the air and/or intake noise travels longer distances than without the baffle sections


250


and the intake noise is thereby reduced. In addition, the illustrated inlet conduits


162


extend along the intake conduits


132


therebetween. No additional space between the engine and the inside wall of the cowling is used for the inlet conduits


162


. In other words, the illustrated air induction system


114


can have relatively long intake conduits


132


without requiring a roomier space around the engine body


110


in the closed cavity


69


. Also, the illustrated plenum chamber unit


146


, the intake conduits


132


and the inlet conduits


162


on each side are substantially integrally formed in with the two pieces


148


,


150


. The illustrated air induction system


114


thus can decrease a number of parts that forms the system. Additionally, the openings


164


of the inlet passages


160


in the illustrated embodiment direct generally rearwardly opposite to the associated watercraft


40


. As a result, the air induction system


114


can advantageously reduce the noise toward the operator in the watercraft


40


accordingly.




Of course, the foregoing description is that of a preferred construction having certain features, aspects and advantages in accordance with the present invention. Various changes and modifications may be made to the above-described arrangements without departing from the spirit and scope of the invention, as defined by the appended claims. For instance, the intake conduits do not necessarily extend along outer surfaces of the engine body and can extend between the both cylinder banks. In this arrangement, the exhaust manifolds instead can extend along the outer surfaces of the engine body.



Claims
  • 1. An air intake system for improving the torque characteristics of an outboard marine engine having two banks of cylinders and limited space between the engine and its protective cowling, said system comprising:first and second plenum chambers located at approximately the midpoint of the crankcase housing of said engine between said engine and said protective cowling; first and second intake conduits each including a throttle valve assembly at their downstream end and respectively connected to said first and second plenum chambers at their upstream end; and first and second inlet conduits respectively located substantially between said intake conduits and in the plane of said intake conduits; said inlet conduits respectively extending between an air inlet open to the cavity enclosed by said protective cowling and said first and second plenum chambers so that the effective length of the air intake conduit is lengthened to improve the low and middle range torque vale of said engine.
  • 2. The air intake system of claim 1, wherein said first and second plenum chambers reverse the flow of air coming from said inlet conduits so that the flow of air in said intake conduits is substantially opposite to the flow of air in said inlet conduits.
  • 3. The air intake system of claim 1, wherein said plenum chambers have internal baffles in the path of air flowing through said chambers.
  • 4. The air intake system of claim 3, wherein said baffles lengthen the flow of air within said chambers.
  • 5. The air intake system of claim 3, wherein said baffles smooth the flow of air within said chambers.
  • 6. The air intake system of claim 3, wherein said baffles reduce the intake noise.
  • 7. The air intake system of claim 1, wherein said inlet conduits extend substantially the length of said intake conduits.
  • 8. The air intake system of claim 1, wherein said first and second inlet conduits and said intake conduits are respectively located in a vertical bank approximately parallel to the axis of rotation of the crankshaft of said engine, said banks extend around substantially one-half of the distance around the exterior of said engine as measured in a plane perpendicular to the rotational axis of said crankshaft.
  • 9. The air intake system of claim 2, wherein the walls of said first intake conduits, said first plenum chamber and said first intake conduit are substantially provided by two formed pieces.
  • 10. The air intake system of claim 9, wherein said two formed pieces are made from plastic.
  • 11. The air intake system of claim 1, wherein said air intake conduits are vertically stacked proximate to the crankcase housing of said engine.
  • 12. The air intake system of claim 11, wherein said engine has six cylinders with three cylinders in each bank, said first and second intake conduit each comprising three conduits and said first and second inlet conduits each comprising two conduits, interleaved between said intake conduits.
  • 13. An air intake system for an internal combustion engine having an extended length within a narrow space, comprising:an intake conduit; an inlet conduit extending alongside and substantially parallel to said intake conduit; a plenum chamber connected to the upstream end of said intake conduit and to the downstream end of said inlet conduit; and an air inlet formed at the upstream end of said inlet conduit to introduce fresh air into the inlet conduit, said air inlet being located generally physically proximate to the downstream end of said inlet conduit while providing a sufficiently long air flow from said air inlet to the combustion chamber of said engine to improve the torque characteristics of said engine.
  • 14. The air intake system of claim 13, wherein said plenum chamber reverses the flow of air so that the flow of air within said intake conduit is substantially reversed from the flow of air within said air inlet conduit.
  • 15. An internal combustion engine comprising an engine body and an air induction system, the engine body including a cylinder block defining at least one cylinder bore, a piston reciprocally disposed within the cylinder bore, and a cylinder head member closing the respective cylinder bores to define a combustion chamber together with the cylinder bore and the piston, the air induction system arranged to supply at least fresh air to the combustion chamber, the air induction system including an intake conduit communicating with the combustion chamber, and an inlet conduit communicating with the intake conduit and, at least in part, extending along the intake conduit, the inlet conduit defining an inlet opening that communicates with air outside the engine.
  • 16. The engine as set forth in claim 15, wherein the air induction system additionally includes a plenum chamber member defining a plenum chamber therein, and the inlet conduit communicates with the intake conduit through the plenum chamber.
  • 17. The engine as set forth in claim 16, wherein the intake conduit has a first opening within the plenum chamber.
  • 18. The engine as set forth in claim 16, wherein the cylinder head member is located on one side of the engine body, the plenum chamber member is located generally on another side of the engine body opposite to the cylinder head member, the intake conduit extends generally along the engine body, and the inlet conduit has an opening that faces toward the side on which the cylinder head member is located.
  • 19. The engine as set forth in claim 16, wherein the intake conduit defines an intake passage, and the plenum chamber member contains an extension defining an extended portion of the intake passage.
  • 20. The engine as set forth in claim 15, wherein the intake conduit extends generally along the engine body.
  • 21. The engine as set forth in claim 15, wherein the engine operates on a four-cycle combustion principle.
  • 22. The engine as set forth in claim 15, wherein the engine powers a marine propulsion device.
  • 23. An internal combustion engine comprising an engine body and an air induction system, the engine body including a cylinder block defining at least one cylinder bore, a piston reciprocally disposed within the cylinder bore, and a cylinder head member closing the respective cylinder bores to define a combustion chamber together with the cylinder bore and the piston, the air induction system arranged to supply air to the combustion chamber, the air induction system including an intake conduit communicating with the combustion chamber, an inlet conduit communicating with the intake conduit and, at least in part, extending along the intake conduit, and a plenum chamber member defining a plenum chamber therein, the inlet conduit communicating with the intake conduit through the plenum chamber, the intake conduit having a first opening within the plenum chamber, and the inlet conduit having a second opening within the plenum chamber.
  • 24. The engine as set forth in claim 23, wherein the inlet conduit has a third opening at a location opposite to the second opening and out of the plenum chamber.
  • 25. The engine as set forth in claim 24, wherein the plenum chamber member is positioned at a location generally opposite to a location where the cylinder head member is positioned, and the third opening generally faces toward the location of the cylinder head member.
  • 26. The engine as set forth in claim 23, wherein the first and second openings face generally the same direction.
  • 27. The engine as set forth in claim 23, wherein the air induction system additionally includes a baffle between the first and second openings so that the air detours around the baffle before entering the first opening from the second opening.
  • 28. The engine as set forth in claim 27, wherein the intake conduit defines an intake passage, the first opening is formed at an upstream end of the intake passage, the plenum chamber provides a hollow space communicating with the intake passage, and the baffle has a mounting portion that fits into said hollow space.
  • 29. The engine as set forth in claim 28, wherein the mounting portion has a tubular shape that defines a pathway through which the air passes.
  • 30. An internal combustion engine comprising an engine body and an air induction system, the engine body including a cylinder block defining at least one cylinder bore, a piston reciprocally disposed within the cylinder bore, and a cylinder head member closing the respective cylinder bores to define a combustion chamber together with the cylinder bore and the piston, the air induction system arranged to supply air to the combustion chamber, the air induction system including an intake conduit communicating with the combustion chamber, an inlet conduit communicating with the intake conduit and, at least in part, extending along the intake conduit, and a plenum chamber member defining a plenum chamber therein, the inlet conduit communicating with the intake conduit through the plenum chamber, and the inlet conduit having an opening within the plenum chamber.
  • 31. An internal combustion engine comprising an engine body and an air induction system, the engine body including a cylinder block defining at least two cylinder bores, pistons reciprocally disposed within the respective cylinder bores, and a cylinder head member closing each one of the respective cylinder bores to define at least two combustion chambers together with the cylinder bores and the pistons, the air induction system including at least two intake conduits communicating with the combustion chambers, and an inlet conduit communicating with both of the intake conduits, the inlet conduit, at least in part, extending along the intake conduits, the inlet conduit defining an inlet opening that communicates with air outside the engine.
  • 32. The engine as set forth in claim 31, wherein the air induction system additionally includes a plenum chamber member defining a plenum chamber therein, and the inlet conduit communicates with the intake conduits through the plenum chamber.
  • 33. The engine as set forth in claim 32, wherein each one of the intake conduits has a first opening within the plenum chamber.
  • 34. The engine as set forth in claim 31, wherein the intake conduits define intake passages, the plenum chamber member contains extensions defining extended portions of the respective intake passages, and the extensions are connected with each other.
  • 35. An internal combustion engine comprising an engine body and an air induction system, the engine body including a cylinder block defining at least two cylinder bores, pistons reciprocally disposed within the respective cylinder bores, and a cylinder head member closing each one of the respective cylinder bores to define at least two combustion chambers together with the cylinder bores and the pistons, the air induction system including at least two intake conduits communicating with the combustion chambers, and an inlet conduit communicating with both of the intake conduits, the inlet conduit, at least in part, extending along the intake conduits, and a plenum chamber member defining a plenum chamber therein, the inlet conduit communicating with the intake conduits through the plenum chamber, each one of the intake conduits having a first opening within the plenum chamber, and the inlet conduit having a second opening within the plenum chamber.
  • 36. The engine as set forth in claim 35, wherein at least one of the first openings and the second opening are positioned adjacent to each other.
  • 37. The engine as set forth in claim 36, wherein the air intake system additionally includes at least one baffle disposed between of the first openings and the second opening so that the air detours around the baffle before entering the first openings from the second opening.
  • 38. An internal combustion engine comprising an engine body, a moveable member moveable relative to the engine body, the engine body and the moveable member together defining a combustion chamber, and an air induction system arranged to supply at least fresh air to the combustion chamber, the air induction system including an intake conduit communicating with the combustion chamber, a plenum chamber member defining a plenum chamber located upstream of the intake conduit, and an inlet conduit communicating with the plenum chamber, the inlet conduit defining an inlet opening to introduce the fresh air into the inlet conduit, the inlet conduit, at least in part, being unitarily formed with the intake conduit.
  • 39. The engine as set forth in claim 38, wherein the intake conduit has a first opening within the plenum chamber, the inlet conduit has a second opening within the plenum chamber, the first and second openings are positioned adjacent to each other.
  • 40. The engine as set forth in claim 39, wherein the air intake system additionally includes at least one baffle disposed between the first opening and the second opening so that the air detours around the baffle before entering the first opening from the second opening.
  • 41. The engine as set forth in claim 38, wherein the intake conduit defines an intake passage, the inlet conduit defines an inlet passage, and the intake and inlet conduits together define a unified wall portion separating the intake and inlet passages from each other.
  • 42. The engine as set forth in claim 38, wherein the inlet conduit at least in part is unitarily formed with the plenum chamber member.
  • 43. The engine as set forth in claim 38, wherein the intake conduit at least in part is integrally formed with the plenum chamber member.
  • 44. An internal combustion engine comprising an engine body, a moveable member moveable relative to the engine body, the engine body and the moveable member together defining a combustion chamber, and an air induction system arranged to supply air to the combustion chamber, the air induction system including an intake conduit communicating with the combustion chamber, a plenum chamber member defining a plenum chamber located upstream of the intake conduit, and an inlet conduit communicating with the plenum chamber to introduce the air into the plenum chamber, the inlet conduit, at least in part, being unitarily formed with the intake conduit, and the intake conduit having an internal portion that extends within the plenum chamber.
  • 45. The engine as set forth in claim 44, wherein the internal portion is separately formed from an external portion of the intake conduit that extends out of the plenum chamber.
  • 46. The engine as set forth in claim 45, wherein the intake conduit defines an intake passage, the plenum chamber member forms a hollow space communicating with the intake passage, and the internal portion fits into the hollow.
  • 47. An internal combustion engine comprising an engine body, at least two moveable members moveable relative to the engine body, the engine body and the moveable members together defining at least two combustion chambers, and an air induction system arranged to supply at least fresh air to the combustion chambers, the air induction system including first and second intake conduits communicating with the combustion chambers, the first intake conduit extending on a first side of the engine body, the second intake conduit extending on a second side of the engine body, the second side being located generally oppositely to the first side relative to the engine body, at least one plenum chamber member defining a plenum chamber located upstream of the first and second intake conduits, and first and second inlet conduits communicating with the plenum chamber, the first inlet conduit defining a first inlet opening to introduce the fresh air into the first inlet conduit, the second inlet conduit defining a second inlet opening to introduce the fresh air into the second inlet conduit, the first inlet conduit at least in part extending generally along the first intake conduit, the second inlet conduit at least in part extending generally along the second intake conduit.
  • 48. The engine as set forth in claim 47, wherein the plenum chamber member includes first and second plenum chamber sections, the first intake conduit communicates with the first plenum chamber section, and the second intake conduit communicates with the second plenum chamber section.
  • 49. The engine as set forth in claim 48, wherein the first and second plenum chamber sections define a space therebetween at a location adjacent to one surface of the engine body, and the surface of the engine communicates with a location opposite to the surface of the engine relative to the first and second plenum chamber sections at least through the space.
  • 50. The engine as set forth in claim 41, wherein the engine body generally forms a V-configuration, and the first and second intake conduits selectively extend on each side of the V-configuration.
  • 51. An internal combustion engine comprising an engine body, at least two moveable members moveable relative to the engine body, the engine body and the moveable members together defining at least two combustion chambers, and an air induction system arranged to supply air to the combustion chambers, the air induction system including first and second intake conduits communicating with the combustion chambers, the first intake conduit extending on a first side of the engine body, the second intake conduit extending on a second side of the engine body, the second side being located generally oppositely to the first side relative to the engine body, at least one plenum chamber member defining a plenum chamber located upstream of the first and second intake conduits, first and second inlet conduits communicating with the plenum chamber, the first inlet conduit at least in part extending generally along the first intake conduit, the second inlet conduit at least in part extending generally along the second intake conduit, the plenum chamber member including first and second plenum chamber sections, the first intake conduit communicating with the first plenum chamber section, and the second intake conduit communicating with the second plenum chamber section, and a coupler conduit coupling the first and second plenum chamber sections with each other.
  • 52. An internal combustion engine comprising an engine body, a moveable member moveable relative to the engine body, the engine body and the moveable member together defining a combustion chamber, and an air induction system arranged to supply at least fresh air to the combustion chamber, the air induction system including an intake conduit communicating with the combustion chamber, a plenum chamber member defining a plenum chamber located upstream of the intake conduit, and an inlet conduit communicating with the plenum chamber, the inlet conduit defining an inlet opening to introduce the fresh air into the inlet conduit, and the inlet conduit, at least in part, extending generally along the intake conduit.
  • 53. An outboard motor comprising a drive unit including an internal combustion engine, and a cowling surrounding the engine to define a space between the engine and the cowling, the cowling defining an air intake opening through which air enters the space, the engine comprising an engine body, a moveable member moveable relative to the engine body, the engine body and the moveable member together defining a combustion chamber, an intake conduit communicating with the combustion chamber, a plenum chamber member defining a plenum chamber located upstream of the intake conduit, and an inlet conduit communicating with the plenum chamber to introduce the air within the space into the plenum chamber.
  • 54. The outboard motor as set forth in claim 53, wherein the inlet conduit, at least in part, extends generally along the intake conduit.
  • 55. The outboard motor as set forth in claim 53 additionally comprising a bracket assembly adapted to be mounted on an associated watercraft to support the drive unit, wherein the inlet conduit defining an opening positioned opposite to the bracket assembly relative to the plenum chamber member.
Priority Claims (1)
Number Date Country Kind
2000-293171 Sep 2000 JP
PRIORITY INFORMATION

This application is based on and claims priority to Japanese Patent Application No. 2000-293171, filed Sep. 26, 2000, the entire contents of which are hereby expressly incorporated by reference. This application further claims the benefit of U.S. Provisional Application No. 60/322,379 filed Sep. 13, 2001 entitled “Air Induction System for Engine”.

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4326600 Okazaki et al. Apr 1982 A
4570744 Hoshiba Feb 1986 A
4852686 Sougawa Aug 1989 A
4887692 Outani et al. Dec 1989 A
5133307 Kurihara Jul 1992 A
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Provisional Applications (1)
Number Date Country
60/322379 Sep 2001 US