The subject matter disclosed herein generally relates to air management for vehicles and, more particularly, to air management systems for vehicles having cargo spaces for use with a cooling unit.
Cooling systems in vehicles may be configured with cooling systems, such as cooling units, that are set up for providing cooling within a cargo space. Some cooling units may be removably installable through opening in walls of the vehicle. These units may be relatively small and manually installable. The cooling units may be configured with blowers or fans that direct air within the cargo space. When using such cooling units, the air may be blown upward within the cargo space toward the roof or ceiling, and the air is then distributed into the cargo space because the ceiling provides a flow surface along which the air may flow. Further, not all vehicles that have cargo space are adequately configured to enable air conditioned cargo space.
According to one embodiment, a cargo space air management system for a vehicle is provided. The cargo space air management system includes a body defining one or more cavities therein and one or more ports configured to enable fluid communication through the one or more ports into at least one of the one or more cavities. The body is configured to be placed in a cargo space of the vehicle and the body is deployable from a first state to a second state, wherein in the second state the body covers a portion of the cargo space and forms an air filled cavity within the body.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include a housing configured to house the body in the first state, the housing configured to be mounted to a vehicle frame.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include one or more support structures configured to support a first end of the body.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include a cooling unit installed into a wall of the vehicle.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include a duct configured to fluidly connect the cooling unit to at least one of the one or more ports of the body.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include at least one fastener configured to fixedly attach the body to a vehicle frame.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include a cooling unit attached to the body and configured to attach to a vehicle frame.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include at least one additional port located in the body, wherein air may flow through both the one or more ports and the at least one additional port.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include that the one or more ports are located at a first end of the body and the at least one additional port is located at a second end of the body.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include at least one fan configured to blow air through the one or more cavities within the body.
In addition to one or more of the features described above, or as an alternative, further embodiments of the cargo space air management system may include that the body includes a first layer and a second layer, wherein the first layer is configured between the second layer and the cargo space when installed on a vehicle frame.
According to another embodiment, a method of installing a cargo space air management system onto a vehicle is provided. The method includes positioning the cargo space air management system about a cargo space of the vehicle, attaching the cargo space air management system to the vehicle, and inflating the cargo space air management system to provide air management for the cargo space. The cargo space air management system includes a body defining one or more cavities therein and one or more ports configured to enable fluid communication through the one or more ports into at least one of the one or more cavities and the body is deployable from a first state to a second state, wherein in the second state the body covers the cargo space and forms an air filled cavity above the cargo space.
In addition to one or more of the features described above, or as an alternative, further embodiments of the method may include fluidly connecting a cooling unit to the at least one port.
In addition to one or more of the features described above, or as an alternative, further embodiments of the method may include operating a fan to at least one of pull air into or blow air out of the one or more cavities of the body.
In addition to one or more of the features described above, or as an alternative, further embodiments of the method may include that the cargo space air management system further comprises a housing configured to house the body in the first state, the housing configured to be mounted to a vehicle frame, the method further comprising positioning and mounting the housing to the vehicle frame.
In addition to one or more of the features described above, or as an alternative, further embodiments of the method may include a cooling unit installed into a wall of the vehicle, wherein the cooling unit is configured to inflate the cargo space air management system.
In addition to one or more of the features described above, or as an alternative, further embodiments of the method may include fluidly connecting the cooling unit to the one or more cavities with at least one duct.
In addition to one or more of the features described above, or as an alternative, further embodiments of the method may include fastening the body to a vehicle frame.
In addition to one or more of the features described above, or as an alternative, further embodiments of the method may include operating a cooling unit attached to the body and configured to attach to a vehicle frame to inflate the cargo space air management system.
In addition to one or more of the features described above, or as an alternative, further embodiments of the method may include that the body further comprises at least one additional port located in the body, wherein air may flow through both the one or more ports and the at least one additional port, the method further comprising circulating air through the one or more ports, through the body, and through the at least one additional port.
Technical effects of embodiments of the present disclosure include a cargo space air management system for vehicles to enable air conditioning and/or cooling for cargo spaces that normally cannot provide cooled transport. Further, technical effects include a removable and/or collapsible cargo space air management system that can be moved from one vehicle to another and/or closed up and stowed when not needed.
The foregoing features and elements may be combined in various combinations without exclusivity, unless expressly indicated otherwise. These features and elements as well as the operation thereof will become more apparent in light of the following description and the accompanying drawings. It should be understood, however, that the following description and drawings are intended to be illustrative and explanatory in nature and non-limiting.
The subject matter is particularly pointed out and distinctly claimed at the conclusion of the specification. The foregoing and other features, and advantages of the present disclosure are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
As shown and described herein, various features of the disclosure will be presented. Various embodiments may have the same or similar features and thus the same or similar features may be labeled with the same reference numeral, but preceded by a different first number indicating the figure to which the feature is shown. Thus, for example, element “a” that is shown in FIG. X may be labeled “Xa” and a similar feature in FIG. Z may be labeled “Za.” Although similar reference numbers may be used in a generic sense, various embodiments will be described and various features may include changes, alterations, modifications, etc. as will be appreciated by those of skill in the art, whether explicitly described or otherwise would be appreciated by those of skill in the art.
Shown in
Referring now to
Airflow is circulated into and through the cargo space of the container 107 by means of the cooling unit 120. A return airflow 134 flows into the cooling unit 120 from the cargo space of the container 107 through a cooling unit inlet 136, and across the evaporator 128 via the evaporator fan 130, thus cooling the return airflow 134 to a selected or predetermined temperature. The cooled return airflow 134, now referred to as supply airflow 138, is supplied into the cargo space of the container 107 through a cooling unit outlet 140, which in some embodiments is located near the top wall 108 of the container 107. The supply airflow 138 cools the cargo 118 in the cargo space of the container 107. It is to be appreciated that the cooling unit 120 can further be operated in reverse to warm the container 107 when, for example, the outside temperature is very low. Those of skill in the art will appreciate that the airflow indicated in
The cooling unit 120 is positioned in a frame 142 and contained in an accessible housing 144, with the frame 142 and/or the housing 144 secured to an exterior side of the front wall 114 such that the cooling unit 120 is positioned between the front wall 114 and the tractor 102, as shown in
The cooling unit 120 includes a power connector 146. Power connector 146 may be configured to receive a plug or other wired connection to supply electrical power to the cooling unit 120. When the container system 100 is located at a port, loaded on a ship, attached to a tractor, etc., a power supply (not shown) may be connected to the power connector 146. When the container 107 is moved from one location to another, the power connector 146 may be required to be disconnected from a power source such that the container 107 is not physically connected to or wired to a power source, enabling freedom of movement of the container 107. In some embodiments the power source include, but is not limited to, grid power, engine supplied power, auxiliary power unit power, etc.
When the power connector 146 is disconnected from a power source, the cooling unit 120 may not be able to be operated to continuously supply conditioned air within the cargo space of the container 107. If the power supply is absent for too long of a period, the temperature within the cargo space of the container 107 may change sufficiently to become detrimental to any cargo within the cargo space. For example, if the cooling unit 120 is not operated within a predetermined time period, the air temperature within the cargo space of the container 107 may rise to levels that are above desired temperatures for a specific cargo within the container 107.
It will be appreciated by those of skill in the art that the systems and configurations of
However, when a cooling unit is installed in the front wall of a vehicle 201, the evaporator air flow is not ducted properly near the ceiling of the cargo area 217. Such lack of ducting can lead to poor air throw and thus poor and/or ineffective cooling in the cargo space. Accordingly, it may be advantageous to have a cooling unit that is able to be installed in a vehicle (e.g., vehicle 201) that provides improves air throw and cooling flow and distribution within the cargo space 217.
For example, embodiments disclosed herein provide a removable, cargo space air management system for a truck or truck rack that defines a volume that is in fluid communication with a cooling unit. The cargo space air management system is configured to provide air channels that take heat away from the radiated heat of the sun and/or the heat of respiration of a cargo in a cargo space or personnel within the cargo space. In some embodiments, a number of channels or cavities are configured within the cargo space air management system to provide air flow, distribution, and insulation. The cargo space air management system can be designed to be openable for loading and/or empty transport purposes or, in some embodiments, permanently fixed and mounted to a truck or truck rack.
Cargo space air management systems in accordance with embodiments of the present disclosure are configured to take unwanted heat away from and/or provide cooling to the entire cargo space of a vehicle. According to some embodiments, the cargo space air management system is configured to stow away for loading or empty transport purposes. Advantageously, embodiments provided herein can augment the effectiveness of cooling units for vehicles by evenly distributing air to reduce the amount of heat that causes spoilage during transportation.
Turning to
The vehicle 301 is a truck or other vehicle having a cargo system 352, such as an open-top trailer or bed. As shown, the vehicle 301 has a cooling unit 320 installed in a front wall 314. The cooling unit 320 is configured to supply cool air into a cargo space 317. The cooling unit 320 may include various features and components as described above, including, but not limited to, a condenser and an evaporator. In the cooling unit 320 of
As shown, the cargo space air management system 350 is positioned above the cargo space 317 (shown schematically separated from the vehicle 301). In this configuration, the cargo space 317 is defined by the front wall 314, side walls 312, and an optional rear wall 316 (e.g., the rear wall 316 may be a frame, doors, or not present at all) and is open at the top. The tops of the walls 312, 314, 316 can define a top frame 354. The cargo space air management system 350 can be mounted to and/or attached to the top frame 354 (e.g. as shown in
A body 351 of the cargo space air management system 350, in some embodiments, is formed from fabrics, plastics, rubbers, polymers, etc. The body 351 defines one or more cavities or channels 356 therein. The cavities 356 may be fluidly separated from each other by dividers 358. The dividers 358 may be pleats or other sections or walls that are within the interior of the cargo space air management system 350. In some embodiments, the dividers 358 may be formed by stitching, sewing, or other similar structures. The cavities 356, in the embodiment shown in
As shown in
As shown in
In some embodiments, the cargo space air management system 350 may include one or more second ports 370 at the second end 362 of the cargo space air management system 350. The second ports 370 can be provided to enable cool air within the cargo space air management system 350 (from the cooling unit 320) to flow downward at the second end 362 and into the cargo space 317.
In some embodiments, a reverse flow is possible. That is, a condenser coil can be cooled by air that is pulled from the rear of the vehicle 301. Accordingly, the air within the cargo space 317 can be used to aid in further cooling within the cargo space air management system 350. For example, air pulled through the cargo space air management system 350 from the rear of the vehicle 301 to the cooling unit 320 can provide cooling within the cargo space air management system 350 and thus aid in cooling the cargo space 317.
In alternative configurations, the cargo space air management system 350 may not be directly, fluidly connected to the cooling unit 320. In such embodiments, the cargo space air management system 350 may be installed on the top frame 354 in a deflated state (e.g.,
Because the cargo space air management system 350 may be relatively flexible (e.g., formed from a fabric or other material), the cargo space air management system 350 can be folded or rolled up for storage and/or transportation. In some embodiments, the only rigid component of the cargo space air management system 350 may be the supports 364.
The cargo space air management system 350 can be attached to the top frame 354 by various mechanisms. For example, in some embodiments, the cargo space air management system 350 may include eyelets or other features that enable the cargo space air management system 350 to be tied to the top frame 354. Other fasteners may be used including, but not limited to, screws, nails, hook-and-loop material, zippers, etc. without departing from the scope of the present disclosure.
Turning now to
Similar to the above described embodiments, the cargo space air management system 450 of
Turning now to
Turning now to
Turning now to
As noted, the body 751 of the cargo space air management system 750 includes a first layer 753a and a second layer 753b. The first layer 753a can be used to provide a relatively cool layer above the cargo space 717. Further, the second layer 753b can be used to provide a relatively warmer insulating layer that insulates the cargo space 717 (and the first layer 753a) from thermal energy from the exterior (e.g., solar radiation). As shown, the first layer 753a is fluidly connected to the cargo space 717 (as described above) and is also fluidly connected to the second layer 753b by one or more apertures 755. If one or both of the layers 753a, 753b is separated into separate cavities and/or channels, some or all of the cavities and/or channels may be fluidly connected between layers or may be fluidly isolated or separate from other the other layer. The apertures 755 are optional, and in some embodiments, the first layer 753a may be fluidly isolated from the second layer 753b, or in other embodiments, one-way valves or flaps can be configured to enable one-way flow from one layer to another.
Turning now to
At block 802, the cargo space air management system is positioned on the vehicle. The positioning may depend on the specific configuration of the cargo space air management system. For example, if the cargo space air management system is similar to the embodiments of
At block 804, the cargo space air management system is attached to the vehicle. In some embodiments, this may include using ties or other fasteners to physically connect the cargo space air management system to the vehicle.
At block 806, the cargo space air management system can be inflated to provide an air cushion or insulation atop the vehicle. The inflation may be achieved by operation of a cooling unit that is part of the vehicle, installed into the vehicle (e.g.,
When uninstalling the cargo space air management system, the opposite of flow process 800 can be performed. For example, the cargo space air management system can be deflated (e.g., by disabling a cooling unit and/or letting the cargo space air management system naturally cool). The cargo space air management system can then be detached from the vehicle, and then completely removed. Thus, the cargo space air management system can be transferred and installed on a different vehicle, or removed when not required by cargo (or lack thereof) in the cargo space of the vehicle.
Advantageously, embodiments described herein provide cargo space air management systems configured take unwanted heat away and/or provide cooling air and/or distribution over an entire cargo space of a vehicle that is not normally enclosed. Further, advantageously, according to some embodiments, cargo space air management systems provided herein may be stowed away for loading or empty transport purposes. Moreover, advantageously, cargo space air management systems as provided herein may augment the effectiveness of cooling units by evenly distributing air to reduce the amount of heat that causes spoilage during transportation.
While the present disclosure has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the present disclosure is not limited to such disclosed embodiments. Rather, the present disclosure can be modified to incorporate any number of variations, alterations, substitutions, combinations, sub-combinations, or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the present disclosure. Additionally, while various embodiments of the present disclosure have been described, it is to be understood that aspects of the present disclosure may include only some of the described embodiments.
For example, although described herein with respect to trucks, those of skill in the art will appreciate that cooling units as described herein may be employed in other vehicles, such as boats and/or aircraft. Moreover, the cargo space air management system described herein may be able to be completely removed from a vehicle, such that cooling may be provided to a cargo that is removed from the vehicle. That is, the cargo space air management system may be removed from the vehicle and may be moved with a cargo to continuously provide cooling to the cargo.
Further, for example, although various sizes, shapes, etc. are shown in the accompanying drawings, those of skill in the art will appreciate that cargo space air management systems described herein may be scalable, such that smaller or larger units may be made without departing from the scope of the disclosure. Thus, the drawings are merely provided for illustrative and explanatory purposes and are not intended to be limiting.
Accordingly, the present disclosure is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/028528 | 4/20/2017 | WO | 00 |
Number | Date | Country | |
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62331053 | May 2016 | US |