The present application claims the benefit of the filing dates of People's Republic of China Utility Model No. 20120025081.7, filed Jan. 18, 2012, People's Republic of China Utility Model 201220026443.4, filed Jan. 18, 2012, People's Republic of China Utility Model 201220026456.1, filed Jan. 18, 2012, People's Republic of China Utility Model No. 201220026460.8, filed Jan. 18, 2012, People's Republic of China Utility Model No. 201220480996.7, filed Sep. 18, 2012, the disclosures of all of which are hereby incorporated herein by reference in their entireties.
The present disclosure generally relates to devices that move air, such as by blowing or by suction, and more particularly to devices that move air and have noise and/or vibration reducing features.
Air moving devices may include air blowing devices, such as hair blowers, and suction devices, such as vacuum cleaners. Air moving devices typically include a housing including an inlet and an outlet for air flow. A motor contained within the housing drives a fan and sucks air into the housing through the inlet and blows the air out from the outlet. A hair dryer is an air blowing device that is used to dry wet hair or fur. When the air reaches wet hair or fur, it helps evaporate water from the hair or fur.
Hair dryers currently on the market typically have a straight-in, straight-out air duct configuration in which the air inlet of a motor is pressed against a back wall of the housing of the hair dryer. When the motor is operated, the air flow causes loud noise and ultra-high frequency sounds to be emitted from the inlet of the motor. In addition, the motor is typically in direct contact with the housing of the hair dryer. When the motor is operated, the interaction between the motor and the housing causes significant vibrations and pulsations. Such noises and vibrations may render an air moving device unsuitable for certain applications. For example, household pets, such as dogs and cats, may be frightened by the noises and vibrations emitted by such hair dryers.
Attempts to reduce noise and vibrations during the operation of hair dryers have not failed to resolve these issues. For example, Chinese Patent CN201733706U discloses a ring that spaces a motor from a housing in which the motor is placed so that the motor is not in direct contact with the housing. However, this ring does not provide significant cushioning and is prone to damage by the vibrations of the motor.
There is a continuing need for air moving devices that emit less noise and vibrate less.
Disclosed herein are air moving devices that include features, which reduce noise and vibration during the operation of the air moving device.
In an embodiment, an air moving device may include a housing and a motor within the housing. The motor may include a casing having a peripheral surface and an outer end surface. At least one shock absorber may be positioned adjacent one end of the casing. The at least one shock absorber may have a first section and a second section. The first section may include an inner surface in contact with a portion of the peripheral surface of the casing and an outer surface in contact with a first portion of the housing. The second section may include an inner surface in contact with a portion of the outer end surface of the casing and an outer surface in contact with a second portion of the housing. The casing may be spaced from the housing by the at least one shock absorber. The at least one shock absorber may be formed from resilient or semi-resilient material. The inner and outer surfaces of the first section may be formed from an inner wall and an outer wall connected to one another by a plurality of struts, which may have a geometric shape. The first section may include a plurality of chambers defined between the struts. The plurality of chambers may have a geometric shape, e.g., trapezoidal. A membrane may be disposed within each chamber connecting neighboring struts. The plurality of struts may be arranged at an angle to the inner wall and the outer wall of the first section. The outer surface of the second section may include a plurality of concentric rings in contact with the second portion of the housing. The first section may be arranged orthogonal to the second section. The device may further include a second shock absorber including the first and second sections described above, and may be positioned at another end of the casing of the motor.
In another embodiment, an air moving device may include a housing including an air inlet end and including a central longitudinally extending axis, and a motor within the housing. The motor may be configured to cause air to flow along the central longitudinally extending axis. A noise reduction system may be disposed between the motor and the air inlet end of the housing. The noise reduction system may include a filter assembly. The filter assembly may include a basket provided with a plurality of ports for the passage of air from the air inlet end along the central longitudinally extending axis. A filter may be positioned over the ports in the basket. The noise reduction system may further include a noise attenuation assembly. The noise attenuation assembly may include a noise attenuation panel configured to divert the flow of air within the housing in a direction orthogonal to the central longitudinally extending axis. The noise attenuation panel may include a grating member axially aligned with the central longitudinally extending axis, and may include a plurality of ports through which the air is flowable. A filter may be disposed around the ports of the grating member. The filter assembly may be positioned between the noise attenuation assembly and the air inlet end.
In an embodiment, an air moving device may include a housing having an air inlet end and a central longitudinally extending axis, and a motor within the housing. The motor may be configured to cause air to flow along the central longitudinally extending axis. The motor may include a casing including opposing ends. Each end may have a peripheral surface and an outer end surface. A first shock absorber may be positioned at the first end of the casing and a second shock absorber positioned at the second end of the casing. Each shock absorber may have a first section and a second section. The first section may include an inner surface in contact with a portion of the peripheral surface of the casing and an outer surface in contact with a first portion of the housing. The second section may include an inner surface in contact with a portion of the outer end surface of the casing and an outer surface in contact with a second portion of the housing. The casing may be spaced from the housing by the first and second absorbers.
A noise reduction system may be disposed between the motor and the air inlet end of the housing. The noise reduction system may include a filter assembly. The filter assembly may include a basket provided with a plurality of ports for the passage of air from the air inlet end along the central longitudinally extending axis. A filter may be positioned over the ports in the basket. The noise reduction system may also include a noise attenuation assembly. The noise attenuation assembly may include a noise attenuation panel configured to divert the flow of air within the housing in a direction orthogonal to the central longitudinally extending axis. The inner and outer surfaces of the first section may be formed from an inner wall and an outer wall connected to one another by a plurality of struts, and the first section may be arranged orthogonal to the second section. The noise attenuation panel may include a grating member axially aligned with the central longitudinally extending axis. The grating member may include a plurality of ports through which the air is flowable, and may further include a filter disposed around the ports of the grating member. The filter assembly may be positioned between the noise attenuation assembly and the air inlet end.
These and other embodiments of the present invention are more fully described hereinbelow.
Embodiments of the present invention are described with reference to the accompanying drawings, in which:
Particular embodiments of the present disclosure are described with reference to the accompanying drawings. In the figures and in the description that follow, like reference numerals identify similar or identical elements. As used throughout the following description, the term “proximal” refers to the end or portion of a device that is relatively close to the user deploying the device, and the term “distal” refers to the end or portion of the device that is relatively farther away from the user deploying the device.
In an embodiment, an air moving device 100 is shown in
As shown in
The air moving device 100 may be configured to function as a blow dryer, as shown in
As shown in
The shock absorbers 18 may be shaped and configured to cover a portion of the ends of the casing 17a of motor 17. For example, the casing 17a of motor 17 may be generally cylindrical in configuration and the shock absorbers 18 may be generally annular in configuration. The shock absorbers 18 may be configured to fit snuggly around the perimeter or circumference of the casing 17a. The shock absorbers 18 may be formed from elastic or resilient material, such as rubber, silicone or other such polymers, or the like. In that regard, the shock absorbers 18A may be sufficiently compliant so that the shock absorbers provide a cushion between the motor 17 and the housing 2. By cushioning the vibrations generated by the motor 17, vibrations generated by the motor may be absorbed by the shock absorbers 18A in both a radial and an axial direction, and resonance or transfer of such vibrations from the motor to the housing 2 may be inhibited. In addition, the shock absorbers 18A may frictionally engage inner surfaces of the housing 2 to inhibit movement of the motor 17 with respect to the housing in both a radial and an axial direction.
As shown in
An outer surface of the second section 22 may include a plurality of concentric rings 32 (e.g., four such rings as shown in
Another embodiment of a shock absorber 18B is shown in
As shown in
In particular, an annular space S1 separates the side of the casing 17a of motor 17 from the wall of the housing 2, and the ends of the casing 17a of motor 17 are spaced from the walls 15 of compartment 14 by spaces S2 and S3. The shock absorbers 18 are configured and dimensioned to engage the surfaces of the compartment 14, thereby limiting the movement of the motor 17 with respect to the housing 2 in both a radial and longitudinally axial directions and inhibiting the transfer of vibrations from the motor 17 to the housing 2. For example, the outer surface 26 may engage the wall of compartment 14 and inhibit radial movement of the motor 17 with respect to the housing 2, and/or the second section 22 may engage the walls 15 of compartment 14 to facilitate a secure fit and inhibit longitudinal axial movement of the motor 17 with respect to the housing 2. Moreover, by spacing the casing 17a of the motor 17 apart from the walls of the housing 2, the transmission of vibrations to the housing 2 are reduced. Such spacing size is dependent upon the thickness of the first section 20A or 20B and the second section 22 of the shock absorbers 18A or 18B, respectively, and may be increased to further reduce the transmission of vibrations from the motor 17 to the housing 2.
As shown in
At the air inlet end I of the housing 2, the back cover 4 may include an inlet channel 40 and a filter 36. The filter 36 may buffer or reduce noise generated by the motor 17 from spreading out from the housing 2, and/or may filter and collect dust, hair, debris, and the like from the air flowing along direction F into the housing. A noise reduction system 41 may include a filter assembly 42 and a noise attenuation assembly 57. Between the back cover 4 and the inlet end of the motor 17, the filter assembly 42, which includes a basket 44 and a filter 46, and the noise attenuation assembly 57 may be disposed within the housing. The back cover 4, as shown in
The filter assembly 42 may be secured to the outlet end of the back cover 4. For example, the basket 44 of the filter assembly 42 may threadably engage internal threading 5 of the back cover 4. In particular, as shown in
As further shown in
Referring back to
The grating member 62 may include a cover plate 63, which may be substantially perpendicular to the direction F of the flow of air through the air moving device 100, and a grating along its circumference including a plurality of open ports 64, which may include ventilation ports. The grating member 62 may be cylindrical and extend from the annular disk member 60 in a direction toward the air inlet end I. The annular filter 61 may be positioned upon the annular disk member 60 and may be disposed around and in contact with the grating member 62. The annular filter 61 may be formed from a polymer.
As the air flows in direction F into the housing 2, the interaction of the air with the housing creates a noise, and the motor 17 emits a noise within the same space as the flowing air. Not to be bound to any particular theory, the sound of the air being sucked through the housing 2 and the noise created by the motor 17 are confluent in the air inlet channel 40, thereby cancelling each other and reducing the emission of noise. In particular, the collision of the sound of the air and the sound of the motor causes the vast majority of noise to be canceled out by one another. Additionally, the filter assembly 42 and the noise attenuation assembly 57, as well as their constituent parts, each provides a barrier to the noise generated by the operation of motor 17.
Referring back to
In a test environment where the ambient noise was 35 decibels, at a distance of 0.3 meters from the product, a TES 1350A noise analyzer was used to measure the noise of the pet hair dryer of the present invention and that of a conventional pet hair dryer. The test results demonstrated that in a state where the hair dryers are running at full speed, the noise of the conventional pet hair dryer was 80 to 90 decibels while the noise of the air moving device 100 was 70 to 75 decibels. In addition, the vibration frequency of a conventional pet hair dryer was measured to be between 15 and 30 m/s2, whereas the vibration frequency of the air moving device 100 was measured to be only between 6 and 9 m/s2.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. For example, the shock absorbers described hereinabove may be used to reduce vibrations, noise, and/or movement of any motor that is positioned within a housing, and are not limited to in application to air blowers or suction devices. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
201220025081.7 | Jan 2012 | CN | national |
201220026443.4 | Jan 2012 | CN | national |
201220026456.1 | Jan 2012 | CN | national |
201220026460.8 | Jan 2012 | CN | national |
201220480996.7 | Sep 2012 | CN | national |