A. Field of Invention
This invention pertains to the art of methods and apparatuses regarding air operated diaphragm pumps and more specifically to methods and apparatuses regarding integrated power sources for supplying electrical power to air operated diaphragm pumps as well as other apparatuses.
B. Description of the Related Art
Fluid-operated pumps, such as diaphragm pumps, are widely used particularly for pumping liquids, solutions, viscous materials, slurries, suspensions or flowable solids. Double diaphragm pumps are well known for their utility in pumping viscous or solids-laden liquids, as well as for pumping plain water or other liquids, and high or low viscosity solutions based on such liquids. Accordingly, such double diaphragm pumps have found extensive use in pumping out sumps, shafts, and pits, and generally in handling a great variety of slurries, sludges, and waste-laden liquids. Fluid driven diaphragm pumps offer certain further advantages in convenience, effectiveness, portability, and safety. Double diaphragm pumps are rugged and compact and, to gain maximum flexibility, are often served by a single intake line and deliver liquid through a short manifold to a single discharge line. One such double diaphragm pump that may be utilized in conjunction with the present invention is described in pending patent application Ser. No. 12/693,044 filed Jan. 25, 2010 and owned by IDEX AODD, Inc. and is incorporated herein by reference.
Commonly, diaphragm pumps include various components requiring electrical power. For example, an electric shifting mechanism may be used to control the reciprocal flow of pressurized fluid within a diaphragm pump. Also, diaphragm pumps may include a control system that allows the operation of the pump to be monitored and/or controlled. Although known diaphragm pumps work well for their intended purpose, several disadvantages exist. Often, the location or environment in which the pump is utilized makes it impracticable to connect the pump to a power outlet or stationary power source via external electrical wiring. Not having access to an external source of power may render the pump or components thereof inoperable. What is needed then is an integrated power supply for supplying electrical power to a diaphragm pump.
One object of the present invention is to provide a pump comprising a first diaphragm assembly, wherein the first diaphragm assembly is disposed in a first chamber and includes a first diaphragm forming a first pumping chamber and a first diaphragm chamber within the first chamber; a second diaphragm assembly, wherein the second diaphragm assembly is disposed in a second chamber and includes a second diaphragm forming a second pumping chamber and a second diaphragm chamber within the second chamber, wherein a connecting rod is operatively connected to the first and the second diaphragms and allows the first and the second diaphragm assemblies to reciprocate together between a first diaphragm position and a second diaphragm position; a center section, wherein the center section at least partially causes a compressed fluid to be alternately supplied to or exhausted from the first and the second diaphragm chambers, and; an integrated power supply, wherein the integrated power supply utilizes compressed air supplied to the pump to supply power to at least a first component of the pump.
Another object of the present invention is to provide a pump wherein the integrated power supply generates an alternating current.
Still yet, another object of the present invention is to provide a pump wherein the integrated power supply generates a direct current.
Further another object of the present invention is to provide a pump wherein the integrated power supply comprises an impeller, a gear reduction assembly, and an alternator having a rotor and a stator, wherein at least a portion of the compressed air entering into the pump passes over the impeller and causes the impeller to rotate at a first velocity and generate a first torque, wherein the impeller is operatively connected to the gear reduction assembly, wherein the gear reduction assembly causes the rotor to rotate at a second velocity and generate a second torque.
Yet, another object of the present invention is to provide a pump wherein the integrated power supply further comprises a regulator, wherein the regulator regulates flow of compressed air across the impeller.
Another object of the present invention is to provide a pump wherein the integrated power supply further comprises a bridge rectifier.
Further yet, another object of the present invention is to provide a pump wherein the alternator comprises a plurality of magnets coupled to the stator, and a coil winding coupled to the rotor.
Another object of the present invention is to provide a pump wherein the integrated power supply further comprises a piezo-power assembly.
Still, another object of the present invention is to provide a pump wherein the piezo-power assembly, further comprises piezoelectric material, wherein vibration of the pump causes the piezoelectric material to produce an alternating current.
Still yet, another object of the present invention is to provide a pump wherein the alternating current results from the piezoelectric material producing a charge traveling in one direction when the piezoelectric material is subjected to stress and a charge traveling in the opposite direction when the piezoelectric material is subjected to strain.
Yet, another object of the present invention is to provide a pump wherein the integrated power supply further comprises a bridge rectifier, wherein the alternating current generated by the power supply is transformed to direct current by the bridge rectifier.
Further, another object of the present invention is to provide a method for supplying power to a pump, the method comprising the steps of:
providing a first diaphragm assembly, wherein the first diaphragm assembly is disposed in a first chamber and includes a first diaphragm forming a first pumping chamber and a first diaphragm chamber within the first chamber; a second diaphragm assembly, wherein the second diaphragm assembly is disposed in a second chamber and includes a second diaphragm forming a second pumping chamber and a second diaphragm chamber within the second chamber, wherein a connecting rod is operatively connected to the first and the second diaphragms and allows the first and the second diaphragm assemblies to reciprocate together between a first diaphragm position and a second diaphragm position; a center section, wherein the center section at least partially causes a compressed fluid to be alternately supplied to or exhausted from the first and the second diaphragm chambers, and; an integrated power supply;
generating electrical power, wherein the integrated power supply generates electrical power utilizing compressed air supplied to the pump.
Another object of the present invention is to provide a method for supplying power to a pump further comprising the step of:
generating alternating current to supply power to a pump component.
Further, another object of the present invention is to provide a method for supplying power to a pump further comprising the step of:
generating direct current to supply power to a pump component.
Yet, another object of the present invention is to provide a method for supplying power to a pump wherein the integrated power supply comprises:
an impeller;
a gear reduction assembly, the impeller operatively connected to the gear reduction assembly; and,
an alternator, the method further comprising the steps of:
passing air entering into the pump over the impeller;
rotating the impeller at a first velocity;
generating a first torque,
rotating a rotor at a second velocity via the gear reduction assembly; and
generating a second torque.
Further, another object of the present invention is to provide a method for supplying power to a pump wherein the integrated power supply further comprises a regulator, the method further comprising the step of:
regulating flow of compressed air across the impeller.
Still yet, another object of the present invention is to provide a method for supplying power to a pump wherein the integrated power supply further comprises:
a bridge rectifier.
Another object of the present invention is to provide a method for supplying power to a pump wherein said integrated power supply further comprises a piezo-power assembly having piezoelectric material, the method further comprising the steps of:
producing alternating current or direct current utilizing vibration of the pump.
Further, another object of the present invention is to provide a method for supplying power to a pump further comprising the steps of:
subjecting the piezoelectric material to stress;
producing a charge traveling in one direction;
subjecting the piezoelectric material to strain; and
producing a charge traveling in an opposite direction
Further yet, another object of the present invention is to provide a method for supplying power to a pump wherein the integrated power supply further comprises a bridge rectifier, the method further comprising the step of:
transforming alternating current to direct current.
One advantage of this invention is that the operation of the pump or other apparatuses to be powered is not limited by the location and accessibility of an external source of power.
Still other benefits and advantages of the invention will become apparent to those skilled in the art to which it pertains upon a reading and understanding of the following detailed specification.
The invention may take physical form in certain parts and arrangement of parts, a preferred embodiment of which will be described in detail in this specification and illustrated in the accompanying drawings which form a part hereof and wherein:
Referring now to the drawings wherein the showings are for purposes of illustrating embodiments of the invention only and not for purposes of limiting the same,
With reference now to
With continued reference now to
With reference now to
With reference now to
With continuing reference to
With continuing reference to
With continued reference now to
In another embodiment, the power supply 1 may comprise a piezo-power generation assembly. Instead of utilizing compressed air, the piezo-power generation assembly may utilize the vibration or movement of the pump 10 while operating to generate electrical power. The power supply 1 may comprise a piezoelectric material. The vibration of the pump 10 during operation of the pump 10 may both stress and strain the piezoelectric material. As is known in the art, when subjected to the stress/strain, the piezoelectric material produces electrical charge on its surface. The vibration of the pump 10 may cause the piezoelectric material to produce an AC current due to the piezoelectric material producing a charge traveling in one direction when the piezoelectric material is subjected to stress and a charge traveling in the opposite direction when the piezoelectric material is subjected to strain. In one embodiment, the alternating current generated by the power supply 1 may be transformed to direct current by the bridge rectifier 81 as is known in the art. A power supply, which utilizes compressed air may also comprise a piezo-power assembly. A power supply may generate electrical power utilizing compressed air and may further comprises a piezo-power assembly having piezoelectric material which may be used for producing alternating current or direct current utilizing vibration of the pump.
With reference now to
The embodiments have been described, hereinabove. It will be apparent to those skilled in the art that the above methods and apparatuses may incorporate changes and modifications without departing from the general scope of this invention. It is intended to include all such modifications and alterations in so far as they come within the scope of the appended claims or the equivalents thereof.
This application claims priority to a provisional application having Ser. No. 61/176,754 filed on May 8, 2009.
Number | Name | Date | Kind |
---|---|---|---|
3741689 | Rupp | Jun 1973 | A |
3860034 | Rupp | Jan 1975 | A |
4381180 | Sell | Apr 1983 | A |
4475665 | Norton | Oct 1984 | A |
4478560 | Rupp | Oct 1984 | A |
4511806 | May | Apr 1985 | A |
4549467 | Wilden et al. | Oct 1985 | A |
4678922 | Leininger | Jul 1987 | A |
4856969 | Forsythe et al. | Aug 1989 | A |
4966528 | Henkel et al. | Oct 1990 | A |
5174731 | Korver | Dec 1992 | A |
5252041 | Schumack | Oct 1993 | A |
5257914 | Reynolds | Nov 1993 | A |
5326234 | Versaw et al. | Jul 1994 | A |
5332372 | Reynolds | Jul 1994 | A |
5334003 | Gardner et al. | Aug 1994 | A |
5553454 | Mortner | Sep 1996 | A |
5567477 | Snyder, Jr. | Oct 1996 | A |
5620746 | Snyder, Jr. | Apr 1997 | A |
5816778 | Elsey, Jr. et al. | Oct 1998 | A |
5839883 | Schmidt et al. | Nov 1998 | A |
5969429 | Rudolph et al. | Oct 1999 | A |
5996627 | Reynolds | Dec 1999 | A |
6036445 | Reynolds | Mar 2000 | A |
6099264 | Du | Aug 2000 | A |
RE36917 | Leininger | Oct 2000 | E |
6126403 | Yamada | Oct 2000 | A |
6129525 | Reynolds | Oct 2000 | A |
6132176 | Higgins | Oct 2000 | A |
6152705 | Kennedy et al. | Nov 2000 | A |
6158982 | Kennedy et al. | Dec 2000 | A |
6168387 | Able et al. | Jan 2001 | B1 |
6236185 | Hines et al. | May 2001 | B1 |
6241487 | Reynolds | Jun 2001 | B1 |
6273686 | Kroell et al. | Aug 2001 | B1 |
6280149 | Able et al. | Aug 2001 | B1 |
6431425 | Moorman et al. | Aug 2002 | B1 |
6511201 | Elrod | Jan 2003 | B1 |
6554578 | Siegel | Apr 2003 | B1 |
RE38239 | Duncan | Aug 2003 | E |
6619932 | Murata | Sep 2003 | B2 |
6874997 | Watanabe et al. | Apr 2005 | B2 |
6885114 | Baarman et al. | Apr 2005 | B2 |
6906466 | Feng | Jun 2005 | B2 |
7021909 | Steck | Apr 2006 | B1 |
7095142 | Leininger | Aug 2006 | B2 |
7112892 | Mahowald | Sep 2006 | B2 |
7218009 | Hendrickson et al. | May 2007 | B2 |
7360999 | Nelson et al. | Apr 2008 | B2 |
7517199 | Reed et al. | Apr 2009 | B2 |
7658598 | Reed et al. | Feb 2010 | B2 |
20010048882 | Layman | Dec 2001 | A1 |
20040047748 | Roberts et al. | Mar 2004 | A1 |
20040047749 | Roberts et al. | Mar 2004 | A1 |
20040197211 | Murata | Oct 2004 | A1 |
20050188980 | Monks et al. | Sep 2005 | A1 |
20060104829 | Reed et al. | May 2006 | A1 |
20060147324 | Tanner et al. | Jul 2006 | A1 |
20070092386 | Reed et al. | Apr 2007 | A1 |
20070126416 | Zhu et al. | Jun 2007 | A1 |
20070248474 | Dietzsch et al. | Oct 2007 | A1 |
20090230924 | Wright | Sep 2009 | A1 |
Number | Date | Country |
---|---|---|
1 118 754 | Jul 2001 | EP |
1 712 795 | Oct 2006 | EP |
2007018304 | Feb 2007 | WO |
2006055626 | Aug 2010 | WO |
Entry |
---|
International Search Report, Sep. 1, 2010, 4 pages. |
Written Opinion, Sep. 1, 2010, 7 pages. |
International Preliminary Report on Patentability, Apr. 18, 2011, 8 pages. |
Number | Date | Country | |
---|---|---|---|
20100284834 A1 | Nov 2010 | US |
Number | Date | Country | |
---|---|---|---|
61176754 | May 2009 | US |