Patent Application
20240255178
The present invention relates to an air passage type silencer.
As a silencer that attenuates a noise from a gas supply source or the like at a ventilation path intermediate position of a ventilation pipe through which a gas is transported, an air passage type silencer that is installed at the ventilation path intermediate position and that includes an expansion portion of which the cross-sectional area is larger than that of the ventilation pipe is known.
Regarding the air passage type silencer including the expansion portion, it is known that turbulence of wind flowing into the expansion portion is suppressed and a sound attenuation effect is enhanced in a case where a horn-shaped member, of which the cross-sectional area gradually decreases toward the inside of the expansion portion, is disposed at an entrance and exit port of the expansion portion.
For example, described in JP1986-184808Y (JP-S61-184808Y) is an expansive type silencer obtained by inserting an inlet pipe and a tail pipe (an outlet pipe) into an expansion portion, the inlet pipe and the tail pipe inserted into the expansion portion are formed to be tapered (in a horn-like shape) in the expansion portion, bell mouths are formed at opening portions of the inlet pipe and the tail pipe, and the bell mouths are provided to face each other.
Meanwhile, in a case where an air passage type silencer is to be installed in an air conditioner, a humidifier, or the like, it is necessary that high-humidity air passes through the air passage type silencer. In the case of the air passage type silencer through which high-humidity air passes, the probability of generation of mold or the like is high and thus improvement in moisture resistance is required. In addition, in a case where the air passage type silencer is cooled by low-temperature outside air and condensation occurs in an air passage path, water may be accumulated in an expansion portion and the water needs to be discharged to the outside. In addition, although it is conceivable to dispose a porous sound absorbing material in the expansion portion for improvement in sound attenuation performance, it is necessary to prevent the porous sound absorbing material from coming into contact with high-humidity wind and absorbing moisture.
Described in JP1984-184315U (JP-S59-184315U) is a technique in which a discharge gas lead-out pipe is brought into contact with an interior wall lower surface of a hollow body (an expansion portion) in an expansion type silencer and a large number of small holes or micropores are formed in a portion of the discharge gas lead-out pipe that is in contact with the interior wall lower surface of the hollow body so that water in the hollow body (the expansion portion) is discharged.
However, according to the study of the present inventors, it has been found that air flowing through a horn-shaped member disposed in an expansion portion is made turbulent by a through-hole and a wind noise is generated in a case where the through-hole is formed in the horn-shaped member for the purpose of performing drainage.
An object of the present invention is to provide an air passage type silencer that can drain water from the inside of an expansion portion and that can suppress generation of a wind noise while solving the above-described problem of the related art.
Therefore, an object achieved by not providing a through-hole for drainage in the present invention is to prevent generation of a wind noise which is caused in a case where the flow of air is made turbulent due to the through-hole.
The same object needs to be achieved for any air passage type silencer even in the case of an air passage type silencer that is not an expansion type air passage type silencer. That is, even in the case of an air passage type silencer that does not include a horn-shaped member, in a case where a through-hole for drainage is provided, a problem in which air flowing through the air passage type silencer is made turbulent by the through-hole and a wind noise is generated occurs.
An additional object achieved in a case where a drainage mechanism is further provided in the present invention is that water can be drained from the inside of the air passage type silencer to the outside in a case where no through-hole is provided in the air passage type silencer.
Another additional object of the present invention is to make it possible to further improve the drainability in a case where a material of which the water absorption rate is low or that does not absorb water is used as a base material of a sound absorbing material in the air passage type silencer. As a result, moisture remaining in the air passage type silencer can be reduced, and generation of mold and the like can be reduced.
In order to solve the above-described problem, the present invention has the following configurations.
According to the present invention, it is possible to provide an air passage type silencer that can drain water from the inside of an expansion portion and that can suppress generation of a wind noise.
In addition, according to the present invention, even for an air passage type silencer other than an expansion type air passage type silencer, it is possible to provide an air passage type silencer that can prevent generation of a wind noise which is caused in a case where the flow of air is made turbulent due to a through-hole since no through-hole is not provided for drainage.
In addition, according to the present invention, it is possible to provide an air passage type silencer in which water can be drained from the inside of the air passage type silencer to the outside without a through-hole which is likely to cause a wind noise.
In addition, according to a preferred embodiment of the present invention, a material of which the water absorption rate is low or that does not absorb water is used as a base material of a sound absorbing material disposed in an air passage type silencer and thus it possible to further improve the drainability. As a result, moisture remaining in the air passage type silencer can be reduced, and generation of mold and the like can be reduced.
Hereinafter, the present invention will be specifically described.
Although configuration requirements to be described below may be described based on a representative embodiment of the present invention, the present invention is not limited to such an embodiment.
Note that, in the present specification, a numerical range represented using “to” means a range including numerical values described before and after the preposition “to” as a lower limit value and an upper limit value.
In addition, in the present specification, “perpendicular” and “parallel” include a range of errors accepted in the technical field to which the present invention belongs. For example, “being perpendicular” or “being parallel” means being in a range of less than ±10° or the like with respect to being strictly perpendicular in the strict sense or being parallel in the strict sense and the error with respect to being strictly perpendicular in the strict sense or being parallel in the strict sense is preferably 5° or less, and more preferably 3° or less.
In the present specification, the meanings of “the same”, and “identical” may include a range of errors generally accepted in the technical field.
An air passage type silencer according to an embodiment of the present invention is an air passage type silencer including:
In addition, the air passage type silencer according to the embodiment of the present invention is an air passage type silencer including:
In addition, as a preferable aspect, the air passage type silencer according to the embodiment of the present invention has a configuration in which the sound absorbing material is a porous sound absorbing material. Furthermore, as a preferable aspect, the air passage type silencer according to the embodiment of the present invention has a configuration in which the porous sound absorbing material includes a base material that consists of resin and a surface layer that is on a surface of the base material and that consists of a resin nonwoven fabric, and the porous sound absorbing material is disposed such that a surface layer side faces an opening portion structure side.
The configuration of the air passage type silencer according to the embodiment of the present invention will be described with reference to the drawings.
As shown in
In an example shown in
The inlet-side ventilation pipe 12 is a tubular member through which a gas that flows into the inlet-side ventilation pipe 12 through one opening edge surface is transported to the expansion portion 14 connected to the other opening edge surface.
The outlet-side ventilation pipe 16 is a tubular member through which a gas that flows into the outlet-side ventilation pipe 16 through one opening edge surface connected to the expansion portion 14 is transported to the other opening edge surface.
The cross-sectional shapes of the inlet-side ventilation pipe 12 and the outlet-side ventilation pipe 16 (hereinafter, collectively referred to as ventilation pipes) may be various shapes such as a circular shape, a rectangular shape, and a triangular shape. In addition, the cross-sectional shape of a ventilation pipe may not be constant in an axial direction along a central axis of the ventilation pipe. For example, the diameter of the ventilation pipe may change in the axial direction.
The inlet-side ventilation pipe 12 and the outlet-side ventilation pipe 16 may have the same cross-sectional shape and cross-sectional area, or may have different shapes and/or cross-sectional areas. In addition, in an example shown in
The sizes (the cross-sectional areas or the like) of the inlet-side ventilation pipe 12 and the outlet-side ventilation pipe 16 may be set as appropriate in accordance with the size of a device in which the air passage type silencer is used, the required air passage performance, and the like.
As described above, the inlet-side ventilation pipe 12 and the outlet-side ventilation pipe 16 are disposed such that the air flows to the lower side in the vertical direction. That is, the central axes of the inlet-side ventilation pipe 12 and the outlet-side ventilation pipe 16 are disposed to be parallel to the vertical direction.
The expansion portion 14 is disposed between the inlet-side ventilation pipe 12 and the outlet-side ventilation pipe 16 and transports, to the outlet-side ventilation pipe 16, a gas that flows into the expansion portion 14 from the inlet-side ventilation pipe 12.
The cross-sectional area of the expansion portion 14 that is perpendicular to a flow path direction is larger than the cross-sectional area of the inlet-side ventilation pipe 12 and is larger than the cross-sectional area of the outlet-side ventilation pipe 16. That is, for example, in a case where the cross-sectional shapes of the inlet-side ventilation pipe 12, the outlet-side ventilation pipe 16, and the expansion portion 14 are circular, the diameter of the cross-section of the expansion portion 14 is larger than the diameters of the inlet-side ventilation pipe 12 and the outlet-side ventilation pipe 16.
The cross-sectional shape of the expansion portion 14 may be various shapes such as a circular shape, a rectangular shape, and a triangular shape. In addition, the cross-sectional shape of the expansion portion 14 may not be constant in an axial direction along a central axis of the expansion portion 14. For example, the diameter of the expansion portion 14 may change in the axial direction.
The size (the length, the cross-sectional area, or the like) of the expansion portion 14 may be set as appropriate in accordance with the size of a device in which the air passage type silencer is used, the required sound attenuation performance, and the like.
The first opening portion structure 20 is disposed at the position of connection between the expansion portion 14 and the inlet-side ventilation pipe 12 and the second opening portion structure 24 is disposed at the position of connection between the expansion portion 14 and the outlet-side ventilation pipe 16. In addition, the porous sound absorbing material 30 is disposed along an inner peripheral surface of the expansion portion 14.
The porous sound absorbing material 30 is disposed at least between the inner peripheral surface of the expansion portion 14 and distal ends of the opening portion structures to absorb and attenuate a sound. In the example shown in the drawing, the porous sound absorbing material is disposed along the inner peripheral surface of the expansion portion 14 over the entire region in a central axis direction of the ventilation pipes. That is, the length of the porous sound absorbing material 30 in the flow path direction approximately coincides with the length of the expansion portion 14 in the flow path direction. In addition, it is preferable that the porous sound absorbing material 30 has such a thickness in a direction perpendicular to the flow path direction that the porous sound absorbing material 30 does not overlap with the ventilation pipes as seen in the flow path direction. In the example shown in the drawing, the porous sound absorbing material 30 has such a thickness that the porous sound absorbing material 30 comes into contact with a maximum diameter portion of the first opening portion structure 20 and a maximum diameter portion of the second opening portion structure 24.
For example, in a case where the expansion portion 14 has a cylindrical shape, the porous sound absorbing material 30 may have a cylindrical shape matching the shape of a peripheral surface of the expansion portion 14. In addition, in a case where the expansion portion 14 has a quadrangular tube-like shape, the porous sound absorbing material 30 may have a quadrangular tube-like shape matching the shape of the peripheral surface of the expansion portion 14.
As shown in
The base material 31 of the porous sound absorbing material 30 is not particularly limited, and a porous sound absorbing material that consists of resin and that is publicly known in the related art can be used as appropriate. For example, various known porous sound absorbing materials such as a foaming body consisting of resin such as polyester, synthetic rubber sponge (EPDM-based), and the like, a foaming material (foaming urethane foam (for example, CALMFLEX F manufactured by INOAC CORPORATION, urethane foam manufactured by Hikari Co., Ltd., and the like), flexible urethane foam, phenol foam, melamine foam, a polyamide foam, and the like), a nonwoven fabric, and the like can be used.
In addition, the surface layer 32 of the porous sound absorbing material 30 is not particularly limited, and a nonwoven fabric that consists of resin and that is publicly known in the related art can be used as appropriate. For example, various known nonwoven fabrics such as a nonwoven fabric sound absorbing material (a microfiber nonwoven fabric (for example, Thinsulate manufactured by 3M Company and the like), a polyester nonwoven fabric (for example, White Kyuon manufactured by TOKYO Bouon), a plastic nonwoven fabric such as an acrylic fiber nonwoven fabric, and a natural fiber nonwoven fabric such as wool and felt) can be used.
Examples of the porous sound absorbing material including the base material and the surface layer include QonPET manufactured by Bridgestone KBG Co., Ltd. (base material: polyester nonwoven fabric, surface layer: polyester nonwoven fabric), CALMFLEX F manufactured by INOAC CORPORATION (base material: urethane, surface layer: polyester nonwoven fabric), and a sound-absorbing board manufactured by IMAO CORPORATION (base material: urethane, surface layer: polyvinylchloride (PVC)). In a case where both the base material and the surface layer consist of a nonwoven fabric, a layer having a high density is regarded as the surface layer.
From the viewpoint of drainability, the water absorption rate of resin for the base material 31 of the porous sound absorbing material 30 is preferably 0.5% or less, and more preferably 0.3% or less. Examples of such resin include polyester resin and melamine resin.
The first opening portion structure 20 is a tapered tubular member that is disposed to be in contact with a connection portion with respect to the inlet-side ventilation pipe 12 in the expansion portion 14 and of which the opening area gradually increases from the inlet-side ventilation pipe 12 toward the outlet-side ventilation pipe 16.
In the example shown in the drawing, the shape and the area of an opening of the first opening portion structure 20 that is on the inlet-side ventilation pipe 12 side approximately coincide with the cross-sectional shape and the cross-sectional area of the inlet-side ventilation pipe 12. In addition, an edge surface (hereinafter, may be referred to as a distal end) of the first opening portion structure 20 that is on the outlet-side ventilation pipe 16 side does not come into contact with the peripheral surface of the expansion portion 14. In the example shown in the drawing, the edge surface of the first opening portion structure 20 that is on the outlet-side ventilation pipe 16 side is in contact with the porous sound absorbing material 30 disposed along an inner side of the peripheral surface of the expansion portion 14.
The second opening portion structure 24 is a tapered tubular member that is disposed to be in contact with a connection portion with respect to the outlet-side ventilation pipe 16 in the expansion portion 14 and of which the opening area gradually decreases from the inlet-side ventilation pipe 12 toward the outlet-side ventilation pipe 16.
In the example shown in the drawing, the shape and the area of an opening of the second opening portion structure 24 that is on the outlet-side ventilation pipe 16 side approximately coincide with the cross-sectional shape and the cross-sectional area of the outlet-side ventilation pipe 16. In addition, an edge surface (a distal end) of the second opening portion structure 24 that is on the inlet-side ventilation pipe 12 side does not come into contact with the peripheral surface of the expansion portion 14. In the example shown in the drawing, the edge surface of the second opening portion structure 24 that is on the inlet-side ventilation pipe 12 side is in contact with the porous sound absorbing material 30 disposed along the inner side of the peripheral surface of the expansion portion 14.
Here, each of the first opening portion structure 20 and the second opening portion structure 24 includes cutout portions (20a, 24a) formed from the distal end to a root side at a portion of a peripheral surface.
The cutout portion corresponds to a drainage mechanism according to the embodiment of the present invention.
As shown in
Note that although the second opening portion structure 24 in the example shown in
As described above, regarding an air passage type silencer including an expansion portion, it is known that turbulence of wind that flows into an expansion portion or that is discharged from the expansion portion is suppressed and a sound attenuation effect is enhanced in a case where a horn-shaped member (the opening portion structure), of which the cross-sectional area gradually decreases toward the inside of the expansion portion, is disposed at an entrance and exit port of the expansion portion.
Meanwhile, in a case where the air passage type silencer is used for a device like an air conditioner and a humidifier through which high-humidity air passes, the inside of the air passage type silencer is likely to be deteriorated due to moisture and humidity and mold is likely to be generated. Therefore, water accumulated in the expansion portion needs to be discharged to the outside. Therefore, it has been conceived to form a through-hole in a discharge gas lead-out pipe connected to the expansion portion.
However, according to the study of the present inventors, it has been found that air flowing through the opening portion structure is made turbulent by a through-hole and a wind noise is generated in a case where the through-hole is formed in the opening portion structure for suppression of turbulence of wind that flows into the expansion portion or that is discharged from the expansion portion.
On the other hand, in the case of the air passage type silencer according to the embodiment of the present invention which is shown in
In addition, in the case of the air passage type silencer according to the embodiment of the present invention which is shown in
Furthermore, the air passage type silencer according to the embodiment of the present invention which is shown in
As described above, in the case of the air passage type silencer according to the embodiment of the present invention, since no through-hole is formed in the main body of the air passage type silencer and the opening portion structure, a problem in which air flowing through the opening portion structure is made turbulent by a through-hole and a wind noise is generated does not occur.
Unless the air passage type silencer is used for a device like an air conditioner and a humidifier through which high-humidity air passes, a problem in which the inside of the air passage type silencer is deteriorated due to moisture and humidity and mold is generated does not occur.
Regardless of whether or not the air passage type silencer is used for a device like an air conditioner and a humidifier through which high-humidity air passes, a countermeasure of providing a moisture absorption sheet at an inlet-side opening portion and/or an outlet-side opening portion or installing a moisture absorption agent in the air passage type silencer can also be adopted.
Note that, in the example shown in
In a case where the air passage type silencer 10 is disposed such that the flow path direction is parallel to the vertical direction, it is preferable that an opening portion structure disposed at a surface of the expansion portion 14 that is on a lower side in the vertical direction includes cutout portions. That is, it is preferable that the second opening portion structure 24 connected to the outlet-side ventilation pipe 16 includes the cutout portions 24a in the case of a configuration in which the outlet-side ventilation pipe 16 is disposed on the lower side in the vertical direction as in the example shown in
In addition, in the example shown in
In addition, a configuration in which the porous sound absorbing material is disposed over the every surface of the expansion portion in the circumferential direction may also be adopted but the porous sound absorbing material does not need to be disposed over the every surface of the expansion portion in the circumferential direction. For example, a configuration in which porous sound absorbing materials are disposed on two opposite surfaces of a rectangular expansion portion without being disposed on the other two surfaces may also be adopted. Accordingly, porous sound absorbing materials on two surfaces are not necessary and thus reduction in thickness of an air passage type silencer can be realized. In addition, a configuration in which the thicknesses of porous sound absorbing materials change depending on the place and, for example, the porous sound absorbing materials disposed on the two opposite surfaces are thin porous sound absorbing materials may also be adopted.
In addition, in the case of, for example, a configuration in which porous sound absorbing materials are disposed on two opposite surfaces of a rectangular expansion portion without being disposed on the other two surfaces, it is preferable that the cutout portions of the opening portion structures are disposed to face the porous sound absorbing materials. Accordingly, the area of contact between wind and the porous sound absorbing materials is increased and a sound absorbing effect is further improved.
In addition, the depth (the length in the axial direction) of a cutout portion is preferably 1.0 to 0.1, more preferably 0.9 to 0.2, and still more preferably 0.8 to 0.3 in a case where the height of an opening portion structure is 1.
In addition, the width of the cutout portion at a distal end is preferably 5 to 1, more preferably 3 to 1.2, and still more preferably 2 to 1.1 in a case where the root width of the opening portion structure is 1.
In addition, in examples shown in
In addition, in a case where there is no cutout portion, the shape of each of the opening portion structures shown in
In addition, in a case where there is no cutout portion, the shape of each of the opening portion structures shown in
In addition, in the example shown in
Examples of the materials of the ventilation pipe, the expansion portion, and the opening portion structure include a metal material, a resin material, a reinforced plastic material, and a carbon fiber. Examples of the metal material include metal materials such as aluminum, titanium, magnesium, tungsten, iron, steel, chromium, chromium molybdenum, nichrome molybdenum, and alloys thereof. Examples of the resin material include resin materials such as acrylic resin (PMMA), polymethyl methacrylate, polycarbonate, polyamide, polyalylate, polyetherimide, polyacetal, polyetheretherketone, polyphenylene sulfide, polysulfone, polyethylene terephthalate, polybutylene terephthalate (PET), polyimide, triacetylcellulose (TAC), polypropylene (PP), polyethylene (PE), polystyrene (PS), ABS resin (copolymer synthetic resin of acrylonitrile, butadiene, and styrene), flame-retardant ABS resin, ASA resin (copolymer synthetic resin of acrylonitrile, styrene, and acrylate), polyvinyl chloride (PVC) resin, and polylactic acid (PLA) resin. In addition, examples of the reinforced plastic material include carbon fiber reinforced plastics (CFRP) and glass fiber reinforced plastics (GFRP).
From the viewpoint of weight reduction, easy molding, and the like, it is preferable to use a resin material as the material of the air passage type silencer. In addition, as described above, from the viewpoint of low-frequency range sound insulation, it is preferable to use a material having a high stiffness. From the viewpoint of weight reduction and sound insulation, the density of a member constituting the air passage type silencer is preferably 0.5 g/cm3 to 2.5 g/cm3.
It is desirable that these materials are non-flammable, flame-retardant, and self-extinguishing. In addition, it is also desirable that the entire air passage type silencer is non-flammable, flame-retardant, and self-extinguishing.
Here, in an example shown in
The expansion portion is a mechanism that changes an impedance by rapidly changing (increasing or decreasing) the area of a flow path, so that a sound wave is reflected and a sound is attenuated.
The resonator is an air-column resonator, a Helmholtz resonator, or the like, and is a mechanism that attenuates a sound by using sound resonance.
The sound absorbing material is a mechanism that attenuates a sound by converting the sound energy of an incident sound wave into thermal energy.
Examples of the sound absorbing material include a plate-shaped material (a film-shaped material), a micro perforated plate, a molded sound absorbing plate, a flexible material, and the like in addition to the above-mentioned porous sound absorbing material.
The plate-shaped material (the film-shaped material) is a plate-shaped or film-shaped member such as plywood, a canvas (cloth woven with thick fibers), a film, and a sheet. Regarding the plate-shaped member (the film-shaped member), plate vibration (film vibration) is generated in a case where a sound wave collides with the plate-shaped member (the film-shaped material) and a sound is absorbed with sound energy converted into thermal energy due to friction.
The micro perforated plate is a plate-shaped member with a hole like a perforated board or perforated metal, and air in a hole portion vibrates in a case where a sound wave collides with the hole portion so that a sound is absorbed with sound energy converted into thermal energy due to friction.
The molded sound absorbing plate is formed by molding a fibrous member such as a resin fiber like rockwool, glass wool, and polyester to have a high density and to have plate-like shape through high-pressure compression processing. Since such a molded sound absorbing plate is a porous plate-shaped member, as with the porous sound absorbing material, air in a cavity vibrates in a case where a sound wave collides with the molded sound absorbing plate inside so that a sound is absorbed with sound energy converted into thermal energy due to friction.
The flexible material is a low-stiffness flexible material like a rubber sheet and the flexible material vibrates in a case where a sound wave collides with the flexible material so that a sound is absorbed with sound energy converted into thermal energy due to friction.
In addition, in the example shown in
Note that the air passage type silencer according to the embodiment of the present invention may include, as the sound attenuation mechanism, at least one of the expansion portion, the sound absorbing material, or the resonator.
In addition, in the air passage type silencer shown in
The opening portion structure may be a straight pipe-shaped member as shown in
An opening portion structure 36 shown in
In addition, the air passage type silencer shown in
Each of
The opening portion structure 36 shown in
The opening portion structure 36 shown in
The shape of the drainage mechanism 36a that the opening portion structure 36 shown in
As described above, various shapes can be adopted as the shape of the drainage mechanism.
Hereinafter, the present invention will be more specifically described based on examples. Materials, used amounts, ratios, treatment contents, treatment procedures, and the like described in the following examples can be appropriately changed without departing from the spirit of the present invention. Therefore, the scope of the present invention should not be construed as being limited to Examples shown below.
An expansion portion was formed of ABS resin by using a 3D printer (manufactured by XYZ printing, Inc.). The expansion portion had a rectangular parallelepiped shape having a size of 80 mm×80 mm and a length of 150 mm. The thickness of the ABS resin was 2 mm. In addition, holes having a diameter of 34 mm were formed on both side surfaces of the expansion portion, and hoses having an inner diameter of 30 mm and a thickness of 2 mm were connected as an inlet-side ventilation pipe and an outlet-side ventilation pipe.
Two horn-shaped cylinders (having an inner diameter of 30 mm on a narrow side, an inner diameter of 50 mm on a wide side, a length of 50 mm in the flow path direction, and a thickness of 2 mm and formed of ABS) of which both sides were open were manufactured by using a 3D printer. An increase in horn diameter was exponential. The horn-shaped cylinders were attached, as opening portion structures, to a connection portion with respect to the inlet-side ventilation pipe of the expansion portion and to a connection portion with respect to the outlet-side ventilation pipe of the expansion portion with openings on narrow sides (sides of a diameter of 30 mm) being aligned therewith. The opening portion structures are structures with no cutout portion.
In the expansion portion, a porous sound absorbing material having a thickness of 15 mm (QonPET manufactured by Bridgestone KBG Co., Ltd.) was disposed along an interior wall. In this manner, an air passage type silencer in which air was present in a region having a size of 50 mm×50 mm in the expansion portion and the porous sound absorbing material of 15 mm was present on the outer periphery thereof was manufactured. Note that the porous sound absorbing material includes a base material consisting of polyester resin and a nonwoven fabric surface layer and is disposed such that the base material faces an interior wall side of the expansion portion.
An air passage type silencer was manufactured in the same manner as in Comparative Example 1 except that the porous sound absorbing material was changed to a sound-absorbing board (manufactured by IMAO CORPORATION). This porous sound absorbing material has a base material consisting of a urethane resin and a nonwoven fabric surface layer.
An air passage type silencer was manufactured in the same manner as in Comparative Example 1 except that a plurality of porous sound absorbing materials are disposed by being stacked in the flow path direction such that nonwoven fabric surface layers thereof are orthogonal to the flow path direction as shown in
An air passage type silencer was manufactured in the same manner as in Comparative Example 3 except that the porous sound absorbing material was changed to (a sound-absorbing board manufactured by IMAO CORPORATION).
An air passage type silencer was manufactured in the same manner as in Comparative Example 1 except that one through-hole having a size of 10 mm×10 mm was formed on a root side of an opening portion structure as shown in
An air passage type silencer was manufactured in the same manner as in Comparative Example 7 except that the porous sound absorbing material was changed to (a sound-absorbing board manufactured by IMAO CORPORATION).
An air passage type silencer was manufactured in the same manner as in Comparative Example 7 except that a plurality of porous sound absorbing materials are disposed by being stacked in the flow path direction such that nonwoven fabric surface layers thereof are orthogonal to the flow path direction as shown in
An air passage type silencer was manufactured in the same manner as in Comparative Example 9 except that the porous sound absorbing material was changed to (a sound-absorbing board manufactured by IMAO CORPORATION).
An air passage type silencer was manufactured in the same manner as in Comparative Example 1 except that four V-shaped cutout portions having a depth of 40 mm and a width of 50 mm at a distal end are formed at equal intervals in a circumferential direction at an opening portion structure.
An air passage type silencer was manufactured in the same manner as in Example 1 except that the porous sound absorbing material was changed to (a sound-absorbing board manufactured by IMAO CORPORATION).
100 ml of water was poured into each of the expansion portions of the manufactured air passage type silencers, the weights of the air passage type silencers were measured in advance, wind of which the temperature was 25° C., the humidity was 50% RH, and the flow rate was 1 m/s was caused to flow from the inlet-side ventilation pipes, and the numbers of days taken for the amount of remaining moisture to reach 1 mL were evaluated based on the following criteria.
As shown in
The two blower fans 204 were driven to send air, and a wind speed passing through the air passage type silencer was measured by using the wind speed meter 214. With the wind speed measured by the wind speed meter, an air passage rate was obtained based on the following expression and evaluation was performed based on the following criteria.
(air passage rate)=(wind speed of wind speed meter)×(air reception area of wind speed meter)
As shown in
The two blower fans 204 were driven to send air, measurement was carried out with the four measurement microphones to measure a sound pressure level in a frequency range of 1000 Hz to 4000 Hz corresponding to a wind noise.
By using a state where the air passage type silencer is not disposed and the inlet-side hose 208 and the outlet-side hose 210 are directly connected to each other as a reference, differences between sound pressure levels in Examples and Comparative Examples and a sound pressure level in the reference were obtained as sound attenuation amounts and evaluation on the maximum values of the sound attenuation amounts was performed based on the following criteria.
The results are shown in Table 1. Note that in Table 1, regarding the disposition of the porous sound absorbing material, “vertical disposition” corresponds to a case where the surface layer is disposed to face an opening portion structure side and “lateral disposition” corresponds to a case where the surface layer is disposed to be perpendicular to the flow path direction.
It can be found from Table 1 that in Examples of the present invention, both the drainability and the sound attenuation amount (suppression of a wind noise) can be achieved in comparison with the Comparative Examples. In addition, the air passage properties can also be improved.
It can be found that in Comparative Examples 1 to 4, the drainability is poor since the opening portion structure includes no cutout portion. In addition, it can be found that in Comparative Examples 3 and 4, wind comes into contact with the base material and the flow thereof is made turbulent since the porous sound absorbing material is disposed laterally, so that the air passage properties and the sound attenuation amount are made poor.
It can be found that in Comparative Examples 7 to 10, there is improvement in drainability since the opening portion structure includes a hole but the sound attenuation amount is poor since a wind noise is generated due to turbulence of the flow of wind which is caused by the hole.
It can be found from the result of comparison between Example 1 and Example 2 that the drainability is improved more in a case where the water absorption rate of resin serving as the base material of the porous sound absorbing material is low.
As understood from the above results, the effect of the present invention is obvious.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-174496 | Oct 2021 | JP | national |
| 2022-108149 | Jul 2022 | JP | national |
This application is a Continuation of PCT International Application No. PCT/JP2022/035066 filed on Sep. 21, 2022, which claims priority under 35 U.S.C. § 119(a) to Japanese Patent Application No. 2021-174496 filed on Oct. 26, 2021 and Japanese Patent Application No. 2022-108149 filed on Jul. 5, 2022. The above applications are hereby expressly incorporated by reference, in their entirety, into the present application.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2022/035066 | Sep 2022 | WO |
| Child | 18632651 | US |
