The present invention relates generally to the structural configuration of a pneumatic nail gun, and more particularly to an air-path structure of a pneumatic nail gun.
A pneumatic nail gun is a pneumatic hand tool that is powered by pressurized air to drive the piston to go downward to shoot the nail and go upward for resetting. Normally, based on the safety operation sequence when a user uses the pneumatic nail gun to shoot nails, it is divided into two types: sequential actuation mode and contact actuation mode, wherein:
In the case of the sequential actuation mode, the user must contact the safety bar or the striking seat on the bar with the work piece to be nailed before pressing the trigger to actuate the trigger valve to shoot the nail. In this mode, when a second shot is needed, the user must operate in a preset sequence to release the trigger first and then press the trigger again to make a second shot. If the users violate this operation sequence, and press the trigger first and then press the safety bar or the striking seat on the bar, the trigger valve cannot be actuated, and the pneumatic nail gun cannot shoot the nail. Hence, the sequential actuation mode can ensure safety when the user operates the pneumatic nail gun.
In the case of the contact actuation mode, the user firstly keeps pressing on the trigger with no release, and then direct the safety bar or the striking seat on the bar to the work piece to be nailed for continuous striking with direct contact, and the trigger valve is actuated upon every striking for continuous nail shooting with direct contact. In this mode, the user is also allowed to firstly press the safety bar or the striking seat on the bar on the work piece to be nailed, and then the trigger is pressed just once or continuously to shoot one or more nails. Hence, although the contact actuation mode provides the convenience of continuous nailing when the user operates the pneumatic nail gun, it poses a higher risk of mistaken nailing comparing to the sequential actuation mode.
In the conventional pneumatic nail guns, for the purpose of shifting the aforesaid sequential actuation mode and contact actuation mode, the pneumatic nail gun is configured with a manual shifting valve stem, so that the user can shift between different nailing modes. However, the shifting device can increase the structural complexity of the pneumatic nail gun (including the air path), and the manual shifting valve stem no longer meets the standards of new safety rules for nail guns.
More specifically, new safety rules for nail guns tend to standardize the operation of nail guns that the pneumatic nail gun must be started from the sequential actuation mode, i.e., the user must firstly press the safety bar (or the striking seat on the bar) on the work piece to be nailed before pressing the trigger for a single shot. Moreover, through the operation of a safety bar, the time to start the contact actuation mode is further standardized to enhance the operational safety of nail guns. However, by now the technology in this industry is still immature.
The object of the present invention is to improve the operational safety of conventional pneumatic nail guns. More specifically, while meeting the standards of new safety rules for nail guns, the invention removes configuration of the manual shifting valve stem for shifting sequential actuation mode and contact actuation mode; in particular, the present invention uses the sliding of the safety bar as the starting point of control, and combing the operation habit of users, the nailing modes are shifted in a safer manner. Moreover, the present invention also incorporates a safety mode that the nail gun can automatically return to the preset nailing mode when there is no operation within a preset time period, thus improving the operational safety of the nail gun.
To realize the above object, the invention provides an air-path structure of a pneumatic nail gun, comprising: a gun body, having a main chamber for concentrating upon pressurized air, a piston driving chamber and a timekeeping chamber that continuously releases the pressurized air to the outside; a trigger valve, configured on the gun body, the trigger valve includes a ring-shaped shuttle valve, a security chamber and an auxiliary chamber, the two ends of the ring-shaped shuttle valve are respectively exposed in the security chamber and the main chamber, and the ring-shaped shuttle valve goes through the auxiliary chamber, the pressurized air inside the security chamber forms a first thrust, the pressurized air inside the main chamber forms a second thrust, the pressurized air inside the auxiliary chamber forms a third thrust, the first thrust, the second thrust and the third thrust respectively acts upon the ring-shaped shuttle valve, and the second thrust and the third thrust are directed opposite to the first thrust, the trigger valve controls the pressurized air inside the piston driving chamber through the ring-shaped shuttle valve to be released out of the gun body; a bar valve, configured on the gun body, the bar valve controls the pressurized air inside the main chamber to be released to the piston driving chamber, the timekeeping chamber and the auxiliary chamber; wherein, the security chamber is permanently connected to the main chamber for concentrating upon the pressurized air, and the pressurized air inside the auxiliary chamber goes to the timekeeping chamber through the bar valve and be released to the outside, so that the first thrust is stronger than the sum of the second thrust and the third thrust, and can drive the ring-shaped shuttle valve to move to a security unlock-position; the pressurized air inside the main chamber goes through the bar valve to the auxiliary chamber, so that the sum of the third thrust and the second thrust formed by the pressurized air concentrated inside the auxiliary chamber is stronger than the first thrust, and can drive the ring-shaped shuttle valve to move from the security unlock-position to a security lock-position.
In one embodiment, the gun body is formed with an intake path, the two ends of the intake path respectively extend to the main chamber and the security chamber, the pressurized air inside the main chamber goes through the intake path to the security chamber.
In one embodiment, the trigger valve also includes a trigger valve seat and a trigger valve stem, the trigger valve seat is located at the bottom of the trigger valve, and is fitted on the gun body, the trigger valve stem goes through the trigger valve seat and is planted inside the ring-shaped shuttle valve, the security chamber is formed between the ring-shaped shuttle valve and the trigger valve seat, the auxiliary chamber is formed between the gun body and the ring-shaped shuttle valve. In particular, the ring-shaped shuttle valve has a first surface, a second surface and a third surface, the first surface is exposed in the security chamber, the second surface is exposed in the main chamber, the third surface is exposed in the auxiliary chamber, the first surface has a thrust area contacting the pressurized air relatively larger than that of the second surface, and the sum of the thrust areas of the second surface and the third surface contacting the pressurized air is relatively larger than that of the first surface. Between the ring-shaped shuttle valve and the trigger valve stem, a first valve part of the trigger valve and a second valve part of the trigger valve are formed, the ring wall of the ring-shaped shuttle valve a first hole that is connected to the bar valve, a second hole that is connected to the outside, a third hole that is connected to the bar valve and a fourth hole that is connected to the bar valve, the time of connection between the first hole and the second hole is controlled by the first valve part of the trigger valve, the time of connection between the third hole and the fourth hole is controlled by the second valve part of the trigger valve. The first valve part of the trigger valve and the second valve part of the trigger valve are respectively formed between the ring-shaped shuttle valve and the trigger valve stem sequentially along the axial direction of the ring-shaped shuttle valve, and the first hole, the second hole, the third hole and the fourth hole are respectively formed on the ring wall of the ring-shaped shuttle valve sequentially along the axial direction of the ring-shaped shuttle valve.
In one embodiment, the gun body is formed with a bar valve chamber, the bar valve comprises a safety bar slidably fitted in the bar valve chamber, one end of the safety bar protrudes out of the gun body, the other end of the safety bar is planted inside the main chamber. In particular, between the bar valve chamber and the safety bar, a first valve part of the bar valve, a second valve part of the bar valve and a third valve part of the bar valve are respectively formed, and the wall surface of the bar valve chamber is formed with a first path connected to the piston driving chamber, a second path connected to the trigger valve, a third path connected to the timekeeping chamber, a fourth path connected to the trigger valve and a fifth path connected to the main chamber, the time of connection between the main chamber and the first path is controlled by the first valve part of the bar valve, the time of connection between the first path and the second path is meanwhile controlled by the first valve part of the bar valve, the time of connection between the third path and the fourth path is controlled by the second valve part of the bar valve, the third path, the time of connection between the fourth path and the fifth path is controlled by the third valve part of the bar valve. The first valve part of the bar valve, the second valve part of the bar valve and the third valve part of the bar valve are respectively formed between the bar valve chamber and the safety bar sequentially along the axial direction of the bar valve chamber, the first path, the second path, the third path, the fourth path and the fifth path are respectively formed on the wall surface of the bar valve chamber sequentially along the axial direction of the bar valve chamber.
In one embodiment, one end of the gun body is formed with a decompress hole connected to the timekeeping chamber, the pressurized air inside the timekeeping chamber is continuously released to the outside through the decompress hole. In particular, the sectional area of the timekeeping chamber is relatively larger than the decompress hole. One end of the gun body is also formed with an exhaust hole connected to the timekeeping chamber and a press-bar that controls the connection of the exhaust hole to the outside, the sectional area of the exhaust hole is relatively larger than the decompress hole.
Based on the above structural design, the present invention offers the following technical function: either at the first time of using the pneumatic nail gun or when the safety bar has not been pressed within a specific period of time, the user must press the safety bar to start the nailing operation. In this way, the safety of using the pneumatic nail gun is enhanced. Moreover, as the shifting device is no longer needed, the structure of the pneumatic nail gun becomes less complicated.
The features and technical effects disclosed will be readily understood through the following descriptions and accompanying figures.
Referring collectively to
The gun body 10 is configured with a cylinder 12, and the cylinder 12 is configured with a firing valve 13 capable of sliding. The firing valve 13 separates the inside of the cylinder 12 into a top cylinder chamber 121 and a bottom cylinder chamber 122 with changeable volumes; the top part of the cylinder 12 is configured with a flexible disc piston 14 loaded with spring force. It is not necessary that the disc piston 14 is in the shape of a round disc, it can also be, for example, rectangular or in other shapes; specifically, as long as it is used to control the time when the pressurized air inside the gun body 10 to enter the cylinder 12 (including the top cylinder chamber 121 or the bottom cylinder chamber 122), and to appropriately drive the firing valve 13 to shoot nails, it is covered by the definition of the disc piston 14 of the present invention. The top part of the disc piston 14 is formed with a piston driving chamber 141, the gun body 10 is formed with a main chamber 11 for concentration of the pressurized air, the main chamber 11 surrounds the periphery of the cylinder 12 and the disc piston 14; the inside of the gun body 10 is also formed with a timekeeping chamber 40, the timekeeping chamber 40 can continuously release the pressurized air to the outside.
Referring to
Further, the ring-shaped shuttle valve 21 has a first surface 21a, a second surface 21b and a third surface 21c, the third surface 21c is located between a first surface 21a and a second surface 21b, wherein the first surface 21a is exposed in the security chamber 23, the second surface 21b is exposed in the main chamber 11, and the third surface 21c is exposed in the auxiliary chamber 24. The ring-shaped shuttle valve 21 can be driven by the pressurized air inside the security chamber 23 received by the first surface 21a and move along the axial direction of the trigger valve stem 25 to a security unlock-position 21d, or driven by the pressurized air inside the main chamber 11 received by the second surface 21b and driven by the pressurized air inside the auxiliary chamber 24 received by the third surface 21c and move along the axial direction of the trigger valve stem 25 to a security lock-position 21e.
In actual implementation, the pressurized air inside the security chamber 23 forms a first thrust F1 (as shown in
Referring to
One side of the gun body 10 is formed with a decompress hole 41 connected to the timekeeping chamber 40, the timekeeping chamber 40 is connected to the outside through the decompress hole 41. The sectional area of the inside of the timekeeping chamber 40 must be relatively larger than the decompress hole 41. Thus, the pressurized air concentrated inside the timekeeping chamber 40 can be continuously released to the outside. Moreover, the timekeeping chamber 40 is also configured with an exhaust hole 42 and a press-bar 43 that controls the connection of the exhaust hole 42 to the outside, the sectional area of the exhaust hole 42 is relatively larger than the decompress hole 41. When the user presses on the press-bar 43, the pressurized air inside the timekeeping chamber 40 can be quickly released to the outside through the exhaust hole 42.
Referring to
Further, between the inner wall of the ring-shaped shuttle valve 21 and the stem wall of the trigger valve stem 25 can be configured with three O-rings 27a, 27b, 27c, distributed concentrically along the axial direction with appropriate intervals, wherein, between the inner wall of the ring-shaped shuttle valve 21, the stem wall of the trigger valve stem 25, O-ring 27a and O-ring 27b, the first valve part of the trigger valve 261 is formed, and between the inner wall of the ring-shaped shuttle valve 21, the stem wall of the trigger valve stem 25, O-ring 27b and O-ring 27c, the second valve part of the trigger valve 262 is formed. The time of connection between the first hole 211 and the second hole 212 is controlled by the first valve part of the trigger valve 261, and the time of connection between the third hole 213 and the fourth hole 214 is controlled by the second valve part of the trigger valve 262.
Referring again to
Further, between wall surface of the bar valve chamber 31 and the stem wall of the safety bar 32, 4 O-rings 34a, 34b, 34c, 34d can be configured concentrically along the axial direction with certain intervals, wherein, the wall surface of the bar valve chamber 31, the stem wall of the safety bar 32, O-rings 34a and O-ring34b constitute the first valve part of the bar valve 331, the time of connection between the main chamber 11 and the first path 311 is controlled through the first valve part of the bar valve 331, the time of connection between the first path 311 and the second path 312 is controlled by the first valve part of the bar valve 331. In other words, through the control by the first valve part of the bar valve 331, the main chamber 11 and the first path 311 can be interconnected, or the first path 311 and the second path 312 can be interconnected; the wall surface of the bar valve chamber 31, the stem wall of the safety bar 32, O-ring34b and O-ring34c constitute the second valve part of the bar valve 332. The time of connection between the third path 313 and the fourth path 314 is controlled by the second valve part of the bar valve 332. In other words, the third path 313 and the fourth path 314 can be interconnected by the second valve part of the bar valve 332. The wall surface of the bar valve chamber 31, the stem wall of the safety bar 32, O-ring34c and O-ring34d constitute the third valve part of the bar valve 333. The time of connection between the third path 313, the fourth path 314 and the fifth path 315 is controlled by the third valve part of the bar valve 333. In other words, through the control by the third valve part of the bar valve 333, the third path 313, the fourth path 314 and the fifth path 315 can be interconnected.
Referring sequentially to the figures from
Further, when the user presses the safety bar 32 (as shown in
Then, after the user presses the safety bar 32 and keeps the pressing while further pressing the trigger valve stem 25 (as shown in
At last, when the user presses the trigger valve stem 25, keeps the pressing and releases the safety bar 32 (as shown in
Referring sequentially to the figures from
Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention as hereinafter claimed.
Number | Date | Country | Kind |
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109109007 | Mar 2020 | TW | national |
109109009 | Mar 2020 | TW | national |