Air pump with noise silence arrangement

Information

  • Patent Grant
  • 6485270
  • Patent Number
    6,485,270
  • Date Filed
    Thursday, February 22, 2001
    23 years ago
  • Date Issued
    Tuesday, November 26, 2002
    22 years ago
Abstract
An air pump for a fish-tank comprises a compartmental air chamber assembly formed by a base plate and a casing in the body. Hence, an indirect prolonged air path is formed in the air chamber assembly, resulting in a great reduction of noise generated while operating.
Description




FIELD OF THE INVENTION




The present invention relates to air pump and more particularly to an air pump for a fish-tank with noise silence arrangement.




BACKGROUND OF THE INVENTION




A conventional air pump


10


for fish-tank is shown in

FIG. 1

comprising a body


11


, a cap


12


, a front vibration mechanism


13


secured to cap


12


having a magnet


131


at one side, a pair of check mechanisms


14


with body


11


sandwiched therebetween, and a rear plate


15


. Each of the components is detailed below. Body


11


comprises an inlet air chamber


111


with cap


12


clung onto, an outlet air chamber


112


divided from inlet air chamber


111


by a central wall, an inlet


113


, an outlet


114


both on the central wall, a first slot


115


in inlet air chamber


111


, a second slot


115


in outlet air chamber


112


wherein each check mechanism


14


is inserted in the corresponding slot


115


, a discharge opening


116


on the bottom of inlet air chamber


111


in communication with the external of body


11


, and a discharge pipe


117


on die side opposite to the discharge opening


116


. Check mechanism


14


comprises a diaphragm


142


and a block member


141


for pressing diaphragm


142


onto slot


115


for releasably covering inlet


113


(or outlet


114


). The rear side of body


11


is sealed by rear plate


15


.




Operation: When air pump


10


is activated, an activated external electromagnetic device (not shown) will reciprocally attract and repulse the magnet


131


, thus causing the magnet


131


to vibrate toward cap


12


about the other side of vibration mechanism


13


. Hence, cap


12


is reciprocally pushed and pulled. When cap


12


is pulled up, external air will suck into inlet air chamber


111


through discharge opening


116


. Then air is guided to outlet


114


through inlet


113


. To the contrary when cap


12


is pushed down, internal air will be compressed into outlet air chamber


112


through outlet


114


. Then the compressed air is discharged out of discharge pipe


117


. As a result, fresh compressed air may be pumped into water in fish-tank by the reciprocation of vibration mechanism


13


. However, the previous design suffered from a disadvantages, i.e., it is very noisy. This is because an air path within the air pump


10


(i.e., from inlet


113


to inlet air chamber


111


) is short, resulting in a quick discharge of air. Thus, it is desirable to provide an air pump with prolonged air path for effectively attenuating noise when air pump is operating, thereby overcoming the above drawbacks of prior art.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide an air pump for a fish-tank comprising a base plate; a body comprising a frame, an inlet air chamber, an outlet air chamber divided by the frame, a first and a second inlets at the inlet air chamber, a first and a second outlets at the outlet air chamber, a slot on each of the first inlet and the first outlet, a discharge pipe, and a bottom casing comprising an air charge opening on the top in communication with outside, a compartmental air chamber assembly, an air charge tube extended down from the air charge opening to the compartmental air chamber assembly, the bottom end of the air charge tube urged against the inner wall of the base plate, and one or more third outlets on the edge of the bottom end of the air charge tube; a cap clung onto the frame; a vibration mechanism secured to the outer surface of the cap, the vibration mechanism comprising a magnet at one side; a pair of check mechanisms with the body sandwiched therebetween, each of the check mechanisms clung to the corresponding slot and comprising a block member and a diaphragm for regulating air passing through the first inlet and the first outlet; a pad clung to the rear side of the body; and a rear plate clung to the rear side of the pad; wherein air is guided into the air chamber assembly prior to leaving the discharge pipe. By utilizing such indirect air path in the air chamber assembly, noise generated while air pump is operating is greatly reduced.




It is another object of the present invention to provide an air pump for a fish-tank comprising a pair of base plates; a body comprising a frame, an inlet air chamber, an outlet air chamber divided by the frame, a first and a second inlets at the inlet air chamber, a first and a second outlets at the outlet air chamber, a slot on each of the first inlet and the first outlet, a discharge pipe, and a bottom casing comprising an air charge opening on the top in communication with outside, a pair of compartmental air chamber assemblies, an air charge tube extended down from the air charge opening to one of the compartmental air chamber assemblies, the bottom end of the air charge tube urged against the inner wall of one of the base plates, and one or more third outlets on the edge of the bottom end of the air charge tube; a pair of caps each clung onto the frame; a pair of vibration mechanisms each secured to the outer surface of each cap, each vibration mechanism comprising a magnet at one side; a pair of check mechanisms with the body sandwiched therebetween, each of the check mechanisms clung to the corresponding slot and comprising a block member and a diaphragm for regulating air passing through the first inlet and the first outlet; a pad clung to the rear side of the body; and a rear plate clung to the rear side of the pad; wherein air is guided into the air chamber assemblies prior to leaving the discharge pipe. By utilizing such indirect air path in the air chamber assemblies, noise generated while air pump is operating is further greatly reduced.




The above and other objects, features and advantages of the present invention will become apparent from the following detailed description taken with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded view of a conventional air pump;





FIG. 2

is an exploded view of a first preferred embodiment of air pump with noise silence arrangement according to the invention;





FIG. 3

is a perspective view of casing of

FIG. 2

;





FIG. 4

is a sectional view illustrating an air path in the air pump of

FIG. 2

;





FIG. 5

is another sectional view further illustrating the air path of

FIG. 4

;





FIG. 6

is a perspective view of the assembled

FIG. 2

air pump;





FIG. 7

is top view of a second preferred embodiment of air pump with noise silence arrangement according to the invention;





FIG. 8

is a sectional view illustrating an air path in the air pump of

FIG. 7

; and





FIG. 9

is another sectional view further illustrating the air path of FIG.


8


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIGS. 2

to


6


, there is shown a first preferred embodiment of air pump


2


constructed in accordance with the invention comprising a body


21


, a base plate


22


, a cap


24


, a vibration mechanism


23


, a pair of check mechanisms


25


and


26


with body


21


sandwiched therebetween, a pad


27


, and a rear plate


28


. Each of the components is detailed below. An inlet air chamber


211


and an outlet air chamber


212


are divided by a circular frame


210


on body


21


. Pad


27


and rear plate


28


are clung to the rear side of body


21


. An inlet


2111


and an outlet


2121


are provided at inlet air chamber


211


and outlet air chamber


212


respectively. Cap


24


is clung onto frame


210


. Vibration mechanism


23


is threadedly secured to the center of the outer surface of cap


24


. Vibration mechanism


23


comprises a magnet


231


at one side. A slot (not shown) is formed on each of inlet


2111


and outlet


2121


. Check mechanisms


25


and


26


are clung to the slots respectively. Check mechanism


25


(or


26


) comprises a block member


251


(or


261


) and a diaphragm


252


(or


262


) for regulating air passing through inlet


2111


and outlet


2121


. An inlet


213


is formed on inlet air chamber


211


. An outlet


214


is formed on outlet air chamber


212


. A noise silence arrangement is provided in a casing


215


at the bottom of body


21


. In detail, casing


215


comprises an air charge opening


2150


on the top in communication with outside, an air charge tube


2151


extended down from air charge opening


2150


to a first air chamber A


1


, bottom end


2152


of air charge tube


2151


urged against the inner wall of compartment


221


on base plate


22


, and one or more outlets


2153


formed on the edge of bottom end


2152


of air charge tube


2151


for guiding air into first air chamber A


1


in order to avoid air from directly guiding into first air chamber A


1


otherwise causing strong noise. Compartments


2156


,


2157


,


2158


, and


2159


are formed in casing


215


by dividers C


1


, C


2


, and C


3


. Each of compartments


2156


,


2157


,


2158


, and


2159


is matingly engaged with one of compartments


221


,


223


,


225


, and


226


on base plate


22


to form a first air chamber A


1


, a second air chamber A


2


, a third air chamber A


3


, and a fourth air chamber A


4


respectively. An opening


2154


is provided between first air chamber A


1


and second air chamber A


2


. An inlet


213


is provided on a side of compartment


2157


in second air chamber A


2


in communication with inlet air chamber


211


. An outlet


214


is provided on a side of compartment


2158


in second air chamber A


2


in communication with outlet air chamber


212


. An opening


2155


is provided between third air chamber A


3


and fourth air chamber A


4


. A passageway


216


is provided on a side of compartment


2159


in fourth air chamber A


4


in communication with discharge pipe


117


. Base plate


22


is clung to casing


215


to form a unit. Compartments


221


,


223


,


225


, and


226


are formed in base plate


22


by dividers B


1


, B


2


, and B


3


. A riser


222


having a cross-sectional area slightly smaller than the diameter of inlet


213


is provided on a side of compartment


223


in second air chamber A


2


corresponding to inlet


213


. A recess


2221


is provided on riser


222


. Similarly, a riser


224


having a cross-sectional area slightly smaller than the diameter of outlet


214


is provided on a side of compartment


225


in third air chamber A


3


corresponding to outlet


214


. A recess


2241


is provided on riser


224


.




Operation: Referring to

FIGS. 4 and 5

specifically, when air pump


20


is activated, an activated external electromagnetic device (not shown) will reciprocally attract and repulse the magnet


231


, thus causing the magnet


231


to vibrate toward cap


24


about the other side of vibration mechanism


23


. Hence, cap


24


is reciprocally pushed and pulled. When cap


24


is pulled up, external air will suck into air charge tube


2151


of casing


215


through air charge opening


2150


. Then air is guided to first air chamber A


1


through outlet


2153


on the periphery of bottom end


2152


of air charge tube


2151


. As a result, noise mainly caused by air directly guiding into air chambers is attenuated by such indirect air path. Air is then guided from first air chamber A


1


to second air chamber A


2


through opening


2154


. Air is partly blocked by riser


222


in the air chamber of inlet


213


, thus preventing air from directly guiding into inlet


213


. Instead, air is guided indirectly to inlet air chamber


211


through the gap between inlet


213


and riser


222


and recess


2221


of riser


222


. This may further reduce noise. Air in inlet air chamber


211


is then guided to outlet


214


through check mechanisms


25


and


26


, inlet


2111


, outlet


2121


, and outlet air chamber


212


. Since the opening of outlet


214


is partly blocked by riser


224


, thus guiding air indirectly to third air chamber A


3


through the gap between outlet


214


and riser


224


. This may furthermore reduce noise. Next air is guided from third air chamber A


3


to fourth air chamber A


4


through opening


2155


. Finally, air is discharged from discharge pipe


217


through passageway


216


. By utilizing such indirect air path, noise generated while air pump


20


is operating is greatly reduced.




Referring to

FIGS. 7

,


8


, and


9


, a second preferred embodiment of air pump according to the invention is shown. The difference between first and second embodiments is that the later is double configured partly. For example, a first air path is formed in casing


42


in one side of body


41


and a second air path is formed in base plate


43


in the other side of body


41


. Further, a pair of vibration mechanisms


44


and


44


′ and a pair of caps


45


and


45


′ are provided in cooperation with base plate


43


and case


42


. The in and out arrangement of air is substantially the same as the first embodiment. For example, there are provided air charge openings


416


and


416


′, first air chambers E


1


and E


1


′, second air chambers E


2


and E


2


′, third air chambers E


3


and E


3


′, fourth air chambers E


4


and E


4


′, and discharge pipes


417


and


417


′. Note that each of inlets


413


and


413


′ of inlet air chambers


411


and


411


′ has a round opening. Similarly, each of outlets


414


and


414


′ of outlet air chambers


412


and


412


′ has a round opening. Posts


4221


,


4221


′,


4231


, and


4231


′ are provided on second and third air chambers E


2


, E


2


′, E


3


, and E


3


′ of base plate


43


respectively. Each post is corresponding to one of the round openings. Hence, posts


4221


,


4221


′,


4231


, and


4231


′ are capable of inserting into the round openings. Note that the function of post is the same as riser in the first embodiment for partly blocking the incoming air. The cross-sectional area of each of posts


4221


,


4221


′,


4231


, and


4231


′ is slightly smaller than the diameter of each of inlets


413


and


413


′ and outlets


414


and


414


, thus leaving gaps for allowing air to pass through. As a result, noise generated while air pump


40


is operating is also greatly reduced by such indirect air path.




While the invention has been described by means of specific embodiments, numerous modifications and variations could be made thereto by those skilled in the art without departing from the scope and spirit of the invention set forth in the claims.



Claims
  • 1. An air pump for a fish-tank comprising;a base plate; a body comprising a frame, an inlet air chamber, an outlet air chamber divided by said frame, a first and a second inlets at said inlet air chamber, a first and a second outlets at said outlet air chamber, a slot on each of said first inlet and said first outlet, a discharge pipe, and a bottom casing comprising an air charge opening on an upper portion thereof in communication with outside, a compartmental air chamber assembly, an air charge tube extended down from said air charge opening to said compartmental air chamber assembly, a bottom end of said air charge tube urged against an inner wall of said base plate, and one or more third outlets around a periphery of said bottom end of said air charge tube; a cap clung onto said frame; a vibration mechanism secured to an outer surface of said cap, said vibration mechanism comprising a magnet at one side; a pair of check mechanisms with said body sandwiched therebetween, each of said check mechanisms clung to said corresponding slot and comprising a block member and a diaphragm for regulating air passing through said first inlet and said first outlet; a pad clung to a rear side of said body; and a rear plate clung to a rear side of said pad; wherein air is guided into said air chamber assembly prior to leaving said discharge pipe.
  • 2. The air pump of claim 1, wherein said base plate comprises a plurality of compartments and said air chamber assembly comprises a plurality of compartments each matingly engaged with said corresponding compartment of said base plate for forming a first, a second, a third, or a fourth air chamber.
  • 3. The air pump of claim 2, further comprising a riser on a side of one compartment in each of said second and said third air chambers corresponding to said first outlet, each riser having a cross-sectional area smaller than a diameter of said first outlet, and a recess on each riser.
  • 4. An air pump for a fish-tank comprising:a pair of base plates; a body comprising a frame, an inlet air chamber, an outlet air chamber divided by said frame, a first and a second inlets at said inlet air chamber, a first and a second outlets at said outlet air chamber; a slot on each of said first inlet and said first outlet, a discharge pipe, and a bottom casing comprising an air charge opening on an upper portion thereof in communication with outside, a pair of compartmental air chamber assemblies, an air charge tube extended down from said air charge opening to one of said compartmental air chamber assemblies, a bottom end of said air charge tube urged against an inner wall of one of said base plates, and one or more third outlets around a periphery of said bottom end of said air charge tube; a pair of caps each clung onto said frame; a pair of vibration mechanisms each secured to an outer surface of each cap, each vibration mechanism comprising a magnet at one side; a pair of check mechanisms with said body sandwiched therebetween, each of said check mechanisms clung to said corresponding slot and comprising a block member and a diaphragm for regulating air passing through said first inlet and said first outlet; a pad clung to a rear side of said body; and a rear plate clung to a rear side of said pad; wherein air is guided into said air chamber assemblies prior to leaving said discharge pipe.
  • 5. The air pump of claim 4, wherein each of said first and second inlets has a round opening, and each of said first and said second outlets has a round opening, further comprising a plurality of posts on each base plate corresponding to one of said round openings, said cross-sectional area of each post being smaller than a diameter of each of said first and said second inlets and each of said first and said second outlets so that each post is capable of inserting into said corresponding round opening.
US Referenced Citations (8)
Number Name Date Kind
3838944 Kolfertz Oct 1974 A
4170439 Hase Oct 1979 A
4762470 Wang Aug 1988 A
5137432 Tsai Aug 1992 A
5407330 Rimington et al. Apr 1995 A
6007307 Sonoda Dec 1999 A
6168392 Takano Jan 2001 B1
6340069 Wang Jan 2002 B1
Foreign Referenced Citations (1)
Number Date Country
11-247764 Sep 1999 JP