This nonprovisional application claims priority under 35 U.S.C. § 119(a) to Hong Kong short term patent application No. 11105631.1, which was filed in Hong Kong on Jun. 7, 2011, and which is herein incorporated by reference.
This invention concerns an intelligent apparatus for air purification.
The air pollutants exist in two major physical phases: particle phase pollutants and gaseous phase pollutants. The particle phase pollutants are pollutants with significant physical sizes including dust particles, airborne bacteria and mold. They may be composed and be bound together by different matters with different compositions. The gaseous phase pollutants are pollutants with simple chemical structures. The size of the gaseous phase pollutants are small from angstrom to nano-scale.
There are many methods to eliminate the particle phase pollutants or pollutants with significant physical sizes. Conventionally, a High-Efficiency Particulate Arresting filter (HEPA filter) is used to filtrate particulate matter from the polluted air. On another hand, some may utilize a high-voltage to produce an electrostatic effect for dust removal. Some may release negative ion to the ambient, which eventually charges up the dust particulate, and allows them be collected in some regions which are relatively neutral or positively charged.
The efficiency and performance of using HEPA filter for dust removal is always better than that of the dust removal by the ionization or by the electrostatic precipitation methods. Nevertheless, the HEPA filter is a consumable item and cannot be recycled. It induces a high airflow resistant when the air is passing through it. When an air purifier integrated with HEPA filter, a fan with motor of relative large torque is usually needed in order to compensate the high airflow resistant that induced. It is not a environmental friendly method as more energy need to be consumed.
The air resistance induced by the electrostatic dust removal or particulate precipitation methods with the high-voltage component is usually low. To further improve the performance and efficiency of dust removal by a high-voltage component, higher operation voltage is usually employed. Though the operation current of the high-voltage is usually low, increasing of the operation voltage of the high-voltage component will lead to a high power consumption, which is not environmental friendly. In the past, many inventions disclosed special circuit design for the purpose to improve the performance of the high-voltage component for the electrostatic precipitation. Increase the operation voltage of the high-voltage component or decrease the distance between the positive and negative components of the electrostatic precipitator can generally help to improve the performance and efficiency of the dust removal. However, harmful ozone may be released as a side-product by these methods. On another hand, more strict regulations and requirements are imposed on the air purifier where high-voltage electrostatic precipitator for the safety concerns, which as a result, lower the flexibility and freedom on the design for the air purifier or air purification system. It is therefore difficult for designer of air purifier product to made the volume of air purifier small and compact.
Chinese utility model ZL200820120906.7 discloses an air purifier with high-voltage electrostatic precipitation component, where needle-shape charger is passing through the cylindrical electrostatic hollow collectors is disclosed. The invention reveals a one dimension, unidirectional and forwarding airflow path design. In order to increase the efficiency, very long cylindrical electrostatic hollow collectors are needed. Nevertheless, when the long cylindrical electrostatic hollow collectors occupied fully with dirty dust and particulates after used, the user would find the maintenance works become very annoyed and not convenience. The need of long cylindrical electrostatic hollow collectors would also lower the flexibility on air purifier design.
French patent FR 2623424 (A1) discloses that downstream of an ionization mean, a metal device for trapping the ionized particles by an electrostatic effect is installed. The metal device is curvature in shape and it is in perpendicular with the direction of the airflow. The airflow paths are allowed to be changed within a 2 dimensional planar orientation when come across the metal device, and hence the dust removal efficiency is therefore improved. Nevertheless, the process of fabrication of the metal device into this particular curvature shape during manufacturing is costly and complicated. Same as the mentioned Chinese utility model (Utility Patent No.: ZL200820120906.7), the maintenances works by the user after used are inconvenience as there are too many hidden curvature surface within the dust collector.
To solve the shortcoming present in the conventional air purification method, the present invention provides an innovative and new method and device for separate purifying the particulates from the air and/or the fluid. The said method and device is particularly suitable and applicable in air purification system. The present invention and device having the distinguishable features of (1) inducing low air flow resistance toward the whole air purifying system during particulates filtration, removal, precipitation, and reduction; (2) allows the precipitation of the particulates by the method of electrostatic to be operate with a high-voltage component and circuit, whereas the power consumption and the operation voltage of this said high-voltage component are at lower values when comparing to that of the conventional electrostatic precipitator for particulates of the same dimension. Same or even better performance and effectiveness on particulates removal can be obtained by the present invention; (3) allows the precipitation of the particulates by the method of electrostatic to be operate at a lower airflow rate when compare to that of the conventional electrostatic precipitator for particulates of the same dimension; and the same or even shorter time would be needed to achieve the pollutant level reduction in the area being concerned. Due to the mentioned distinguishable features, a blower or exhaust fan with motor of low torque can be adopted in the air purification system. Hence, the noise level of the air purification system can also be reduced. As lower operation voltage is allowed in order to achieve the same particulate removal performance as that of the device with the same product dimension, as a result, the safety requirement on the length of the creepage distance for the air purifier of this type can be shortened. The shortened creepage distance means a more compact and higher flexibility on the product and system design are allowed. The present invention also makes the maintenance works of the electrostatic precipitator for particulates easy to be handled, when compare to the conventional one.
In the first preferred aspect, there is providing an air purification device/system, comprising a casing; at least one air inlet; at least one air outlet defined in the casing; and at least one high-voltage electrostatic precipitator housed within the casing positioned between the at least one air inlet and the at least one air outlet, the at least one high-voltage electrostatic precipitator including a plurality of overlapping layers, each layer including a first linear housing section, and a second linear housing section that is angularly connected to the first linear housing section by a first parabolic curve formed therebetween, and a third section that is angularly connected to the second linear housing section of a first layer and the second linear housing section of a second layer adjacent to the first layer and forms a second parabolic curve by a U-shaped component, longitudinal directions of the first linear housing section and the second linear housing section being non-parallel with each other, the at least one high-voltage electrostatic precipitator including at least one positively charged component having positively charged top and bottom metal plates, the first and second linear housing sections being sandwiched by the positively charged top and bottom metal plates, side walls of the first and second linear housing sections being continuously connected sections in an air flow direction and forming a curvature that corresponds to the first parabolic curve. Air with particulates in an air stream flows from an upstream position to a downstream position between the at least one air inlet and the at least one air outlet of the air purification system through the first linear housing section, the second linear housing section and the third section of the at least one high-voltage electrostatic precipitator, and particulate matter contained in the air is collected by a component of the at least one high-voltage electrostatic precipitator. A direction of an airflow path of the air with particulates changes twice within the at least one high-voltage electrostatic precipitator, in a manner alternatively between the angularly connected first and second linear housing sections, and the third section, according to (a) first, through the first and second linear housing sections of the at least one high-voltage electrostatic precipitator, the direction of the airflow changes within a horizontal planar orientation defined by an x-axis and a y-axis; and (b) second, through the second linear housing section and the third section of the at least one high-voltage electrostatic precipitator within a vertical orientation defined by a z-axis, the direction of the airflow path changes in a direction unparallel with the horizontal planar orientation. The first parabolic curve between the first linear housing section and the second linear housing section of each layer curves with a same curvature as a curvature of the first parabolic curve in other layers. The direction of the airflow path of the air in (a) the first linear housing section, (b) the first parabolic curve and (c) the second linear housing section of the first layer and the direction of the airflow of the air in an adjacent layer are opposite from each other.
When the positively charged component of the electrostatic precipitator is arranged as a long passage, and when the negatively charged particulates is passing through this long passage, the negatively charged particulates will be attracted toward the surface of the positively charged component, whereas it in a parabolic traveling path (as indicated in
To enhance the effectiveness of the particulates precipitation and to prevent the causes of the problem as mentioned above, the following designs could be adopted.
(1) To increase the length of the passage of the positively charged component for the air (or negatively charged particulates) to passing through it
(2) To decrease the velocity of the air flow within the positively charged component
(3) To increase the operation voltage difference between the positively charged and negatively charged components.
As (3) increasing the operation voltage different between the positively charged component and negatively charged components will further lead to harsher product requirement in order to meet the safety regulation for high-voltage components, it would not be considered as an effective way to solve the shortcoming of the conventional method. In opposite, the improvement method stated in (1) and (2) of the above become the objectives for further improve the performance and effectiveness of the particulates removal by the electrostatic precipitation in the present invention.
In the present invention, when the air flows within the electrostatic precipitator, the direction of the path of the airflow changes at least twice. This would increase the length of the passage for the charged particulates when the air stream through it. It can also further lead to the following positive effect:
In order to prevent “short-circuit” of the airflow path, i.e., to prevent the cleaned air being drawn from air-outlet immediately to re-enter to the electrostatic precipitator through the nearby air-inlet, the said air inlet and air outlet are preferred be arranged in the following aspect: when the air-outlet and air-inlet of the electrostatic precipitator are closed and next to each other, relative to the airflow path and orientation at the air inlet, the airflow path and orientation of the air outlet has an angle of at least 30° against that of the air inlet.
The air and fluid which are to be cleaned includes any those from the respirable suspended particulate matter, particulate matter of any sizes, PM10 (particulate matter of size in 10 micron), PM2.5 (particulate matter of size in 2.5 micron), the smoke generated from a burning cigarette, environmental tobacco smoke, and airborne bacteria.
While changing the direction of the airflow path twice within an air purification device/system, the changed of the said directions in fact are guided by the shape, orientation, alignment and arrangement of the of the positively charged components where the airflow stream within it.
The said air purification device/system, further comprise at least one filtration component other than the said high-voltage electrostatic precipitator, for purifying and/or filtering the particle phase and gases phase pollutants. The said filtration component can be installed upstream, downstream or even in the same level in series with the said high-voltage electrostatic precipitator. The said filtration component comprises at least one of the follows:
The air purification device/system further comprises a device and/or method for driving the airflow stream from upstream to the downstream. The said device for driving the airflow stream from upstream to the downstream can be any or the combination of a fan, a blower, or air re-circulation devices. The said method for driving the airflow stream from upstream to the downstream comprises connecting the said air purification device/system to an environmental device, which the environmental device is equipped with a fan or a blower. The way of connection can be performed by connecting partial or all of the air inlet and/or air outlet of the air purification device/system to the air inlet and/or air outlet of the said environmental device.
The air purification device/system comprise further at least one exhaust fan which is installed at the downstream position of the air purification device/system.
The air purification device/system comprise further at least one blower which is installed at the upstream position of the air purification device/system.
The air purification system comprise a high-voltage electrostatic precipitator, wherein the electrostatic precipitator is 2-dimensional planar metallic or conductive object which is positively charged; the 2-dimensional planar object is a plain surface or a surface with up and down waveform shape for increasing the total surface area for dust collection. The 2-dimensional planar object is connected to the positive voltage terminal. The 2-dimensional planer object fabricated by metal materials or any materials that is electrically conductive. More than one 2-dimensional planar object is connected together by connecting component (e.g., connecting component in U-shape) and formed a 3-dimensional object. The direction of the airflow path changed at least twice when it is streamed within the 3-dimensional object. The connecting component is preferred to be made of metal or conductive materials.
The high-voltage electrostatic precipitator comprises a negatively charged component with the following features:
The air purification device/system further comprises a high-voltage electrostatic precipitator, wherein the positively charged components are equipped at the downstream position of the negatively charged components.
The air purification device/system further comprises a high-voltage electrostatic precipitator, wherein the positively charged components are aligned parallel to the negatively charged components, and also parallel to the direction of the airflow path.
The air purification device/system further comprises a high-voltage electrostatic precipitator, wherein the positively charged components are interlaced parallel to the negatively charged components in a single or multiple “sandwiching” manners. As the airflow is passing though a paralleled positively charged passage which is of even thickness, high frequent noise which induced by the cyclone style electrostatic precipitator will not be generated.
The air purification device/system further comprises a high-voltage electrostatic precipitator, wherein the positively charged components are replaced by:
The present invention further comprises a method for air purification, which are implemented by any of the above mentioned technique.
The air purification system/device present in the present invention can also be interpreted as a standalone electrostatic precipitator unit which is applicable to be installed in any different type of air purification device/system/system. The air inlet refers to the air inlet of the standalone electrostatic precipitator unit, whereas the air outlet refers to the air outlet of the standalone electrostatic precipitator unit.
In one embodiment, when the direction of the airflow path change (i.e., the direction of the airflow path is changing planar in a x-y axis surface), partial or total negatively charged particulates 102 bombarded on the obstacle object and have their translational velocity 202 (which is in a forward direction) be slowed down. Some of the translational velocity 202 will transformed to angular velocities 203 & 204a, 204b, 204c as the particulates matter become spinning and turned around after bombard on the obstacle object. As the translational velocity 202 of the negatively charged particulates 102 is lowered, it is then more easily to be attracted and be attach on the surface of the positively charge components. Upon changing the direction of the airflow again in a vertical (up and down) manner (direction relative to the original x-y planar orientation), the original translation velocity and angular velocities 203 & 204a, 204b, 204c will further be slowed down. The original spinning and rotation directions will change to other ways of spinning and rotation. All these changed the velocities of the negatively charged particles and make it become more easily to be caught by the positively charged component during the electrostatic precipitation.
If U-shaped connecting component is made of metal or or other conductive materials, the performance will be come even more significant.
In the present embodiment, the air inlet 303 of the high-voltage electrostatic precipitator is located at a higher position in compare to the air outlet 304. In opposite, if their position is reverse in a way that if the air inlet 303 is located at a lower position than the air outlet 304, then the potential energy of the negatively charged particulate will further be consumed when the airflow path is turning up each time when it mean the U-shaped connecting component. The particulate removal performance by the high-voltage electrostatic precipitator can further be enhanced.
It will be appreciated by person skilled in the art that numerous variation and/or modification may be made to the invention as shown in the specific embodiments without departing from the scope or spirit of the invention as broadly described. The present embodiment, are therefore, to be considered in respects illustrative and not restrictive.
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